Molten aluminum bubble removing device

By designing a liquid aluminum bubble removal device, using the combination technology of a high-speed rotating hitting rod and a gas heating gun, the problems of low efficiency and reduced temperature of traditional liquid aluminum gas degassing machines are solved, and more efficient degassing and slag floating are achieved Aspiration effect.

CN222429261UActive Publication Date: 2025-02-07JIANGXI JINLI CITY MINING CO LTD
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Patent Information

Application Number
CN202421193120.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-29
Publication Date
2025-02-07
Estimated Expiration
2034-05-29

AI Technical Summary

Technical Problem

The efficiency of traditional liquid aluminum degassers is low, and the degassing temperature is gradually reduced, resulting in a decrease in subsequent scum suction efficiency.

Method used

A liquid aluminum bubble removal device is designed, including a degassing box, a liquid aluminum inlet, a liquid aluminum outlet, a degassing rod, a power device, a scum removal device and a scum box. The scum on the steel brush is knocked down into the scum box through a high-speed rotating hitting rod, and the scum is softened by a gas heating gun to prevent solidification.

Benefits of technology

The degassing efficiency of liquid aluminum is improved, the liquid aluminum exhaust time is extended, and the liquid aluminum exhaust temperature is ensured, and the subsequent scum suction efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a molten aluminum bubble removing device which comprises a degassing box, a molten aluminum inlet channel, a molten aluminum outlet channel, degassing rods, a power device, a scum removing device and a scum box, the molten aluminum inlet channel and the molten aluminum outlet channel are connected to the two ends of the degassing box respectively, the multiple degassing rods are installed in the degassing box, one end of each degassing rod is in transmission connection with the power device, and the other end of each degassing rod is in transmission connection with the scum removing device. The scum removing device is arranged in the degassing box, and the plurality of scum boxes are connected to one side of the degassing box; the power device comprises a power motor, a power wheel, a fixing frame, a transmission belt and an auxiliary power wheel. The power motor is installed on the degassing box through the fixing frame, and a power rod is connected with the power wheel. The molten aluminum bubble removing device is simple in structure, convenient to use and practical, scum floating on molten aluminum is scraped out through the steel brush, the scum on the steel brush is beaten into the scum box through the beating rod rotating at a high speed, and meanwhile the scum is softened through the gas heating gun so that the scum can be prevented from being solidified on the steel brush.
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Description

Technical Field

[0001] The utility model belongs to the technical field of aluminum liquid degassing, and specifically relates to an aluminum liquid degassing device. Background Art

[0002] In the production and processing of aluminum ingots, the cast aluminum liquid needs to be degassed. Traditional equipment uses an aluminum liquid degasser for degassing. The inert gas (argon or nitrogen) is introduced into the aluminum liquid through the rotor. At the same time, the aluminum liquid is continuously stirred to turn the gas into discrete bubbles, and the impurities and gases in the aluminum liquid are adsorbed. This complex time is generally controlled at 5 to 10 minutes. The traditional aluminum liquid degasser uses a separate degassing chamber for degassing, but this degassing method is less efficient, and the degassing temperature will gradually decrease, resulting in a decrease in the subsequent slag suction efficiency. Utility Model Content

[0003] The technical problem to be solved by the utility model is to provide an aluminum liquid degassing device, which has a simple structure, is convenient and practical, and can scrape out scum floating on the aluminum liquid through a steel brush, and then knock the scum on the steel brush into a scum box through a high-speed rotating striking rod, and at the same time soften the scum through a gas heating gun to prevent the scum from solidifying on the steel brush.

[0004] A degassing device for aluminum liquid comprises a degassing box, an aluminum liquid inlet, an aluminum liquid outlet, a degassing rod, a power unit, a scum removal device and a scum box, wherein the aluminum liquid inlet and the aluminum liquid outlet are respectively connected to the two ends of the degassing box, a plurality of degassing rods are installed in the degassing box and one end is transmission-connected to the power unit, the scum removal device is arranged in the degassing box, and a plurality of scum boxes are connected to one side of the degassing box; the power unit comprises a power motor, a power wheel, a fixing frame, a transmission belt and an auxiliary power wheel, the power motor is installed on the degassing box through the fixing frame and the power rod is connected to the power wheel, a plurality of the auxiliary power wheels are connected to one end of the corresponding degassing rods, and adjacent auxiliary power wheels are transmission-connected to the auxiliary power wheel and the power wheel through a transmission belt.

[0005] Preferably, a plurality of degassing chambers are arranged in the degassing box, downflow holes and upflow channels are opened between the degassing chambers, the downflow holes and upflow channels are arranged alternately, a scraping groove connected to the scum box is arranged on one side of the degassing chamber, a scum baffle is arranged on one side of the scraping groove, and the scum baffle is arranged above the degassing chamber.

[0006] Preferably, the scum removal device includes a motor, a high-speed rotating shaft, a striking rod, a low-speed rotating shaft, a steel brush and a reducer. The motor is installed on one side of the degassing box and the power rod is connected to the high-speed rotating shaft. The high-speed rotating shaft is connected to the low-speed rotating shaft through the reducer. The striking rod and the steel brush are respectively connected to the low-speed rotating shaft and the high-speed rotating shaft, and the steel brush is arranged in the scraping trough.

[0007] Preferably, a settling chamber is provided in one end of the degassing box close to the aluminum liquid outlet.

[0008] Preferably, a gas heating gun is provided in the degassing box, the settling chamber and the slag box, and the gas heating gun cooperates with a steel brush.

[0009] Beneficial effects:

[0010] (1) The utility model provides an aluminum liquid degassing device, which has a simple structure, is convenient and practical. The scum floating on the aluminum liquid is scraped off by a steel brush, and the scum on the steel brush is knocked down into a scum box by a high-speed rotating striking rod. At the same time, the scum is softened by a gas heating gun to prevent the scum from solidifying on the steel brush.

[0011] (2) The utility model provides an aluminum liquid degassing device, which extends the flow distance of the aluminum liquid by setting a plurality of degassing chambers and setting downflow holes and upflow channels, and heats the aluminum liquid by a gas heating gun, so that the exhaust time of the aluminum liquid is extended while ensuring the exhaust temperature of the aluminum liquid. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a structural schematic diagram of a degassing device;

[0013] Figure 2 It is a schematic diagram of the internal structure of the debubble device;

[0014] Figure 3 It is a structural schematic diagram of the degassing box;

[0015] Figure 4 It is a structural schematic diagram of the scum removal device;

[0016] 1-degassing box, 11-degassing chamber, 12-downflow hole, 13-scraping trough, 14-upflow channel, 15-slag baffle, 16-quieting chamber, 2-aluminum liquid inlet, 3-aluminum liquid outlet, 4-degassing rod, 5-power device, 51-power motor, 52-power wheel, 53-fixed frame, 54-transmission belt, 55-auxiliary power wheel, 6-slag removal device, 61-motor, 62-high-speed rotating shaft, 63-beating rod, 64-low-speed rotating shaft, 65-steel brush, 7-slag box. DETAILED DESCRIPTION

[0017] The embodiments of the present utility model are further described below in conjunction with the accompanying drawings.

[0018] Example 1

[0019] like Figures 1 to 4As shown; a molten aluminum degassing device, comprising a degassing box 1, a molten aluminum inlet 2, a molten aluminum outlet 3, a degassing rod 4, a power device 5, a scum removal device 6 and a scum box 7, wherein the molten aluminum inlet 2 and the molten aluminum outlet 3 are respectively connected to both ends of the degassing box 1, a plurality of the degassing rods 4 are installed in the degassing box 1 and one end is connected to the power device 5 in a transmission manner, the scum removal device 6 is arranged in the degassing box 1, and a plurality of the scum boxes 7 are connected to one side of the degassing box 1; the power device 5 The invention comprises a power motor 51, a power wheel 52, a fixing frame 53, a transmission belt 54 and an auxiliary power wheel 55. The power motor 51 is installed on the degassing box 1 through the fixing frame 53, and the power rod is connected to the power wheel 52. Several auxiliary power wheels 55 are connected to one end of the corresponding degassing rod 4. The adjacent auxiliary power wheels 55 are connected to the auxiliary power wheels 55 and the power wheel 52 through the transmission belt 54. Several degassing chambers 11 are arranged in the degassing box 1. 1 is provided with a downflow hole 12 and an upflow channel 14, the downflow hole 12 and the upflow channel 14 are arranged alternately, a scraping slag groove 13 connected to the slag box 7 is arranged on one side of the degassing chamber 11, a slag retaining bar 15 is arranged on one side of the scraping slag groove 13, and the slag retaining bar 15 is arranged above the degassing chamber 11; the slag removal device 6 includes a motor 61, a high-speed rotating shaft 62, a striking rod 63, a low-speed rotating shaft 64, a steel brush 65 and a reducer, the motor 61 is installed in the degassing chamber 11, and the motor 61 is installed in the degassing chamber 11. On one side of the box 1, the power rod is connected to the high-speed rotating shaft 62, the high-speed rotating shaft 62 is connected to the low-speed rotating shaft 64 through a reducer, the striking rod 63 and the steel brush 65 are respectively connected to the low-speed rotating shaft 64 and the high-speed rotating shaft 62, and the steel brush 65 is arranged in the scraping trough 13; a settling chamber 16 is arranged in one end of the degassing box 1 close to the aluminum liquid outlet 3; a gas heating gun is arranged in the degassing box 1, the settling chamber 16 and the slag box 7, and the gas heating gun cooperates with the steel brush 65.

[0020] The aluminum liquid is introduced into the degassing box 1 through the aluminum liquid inlet 2. After entering the degassing box 1, the aluminum liquid flows through the degassing chamber 11 in sequence and enters the settling chamber 16, and then flows out from the aluminum liquid outlet 3; the adjacent degassing chambers 11 are connected through the downflow hole 12 or the upflow channel 14, so that the aluminum liquid presents an S-shaped flow to achieve the purpose of extending the flow distance; at the same time, when the degassing rod 4 is driven to rotate, the power motor 51 drives the power wheel 52 to rotate, and the power wheel 52 drives the auxiliary power wheel 55 to rotate through the transmission belt 54. The adjacent auxiliary power wheels 55 are driven to rotate by the transmission belt 54 at the same time, and the auxiliary power wheel 55 drives the degassing rod 4 to rotate and stir the aluminum liquid in the degassing chamber 11; when the scum removal device 6 is working, the auxiliary scum baffle bar 15 is used to assist ... When blocked, part of the attachment will float to the steel brush 65, and the high-speed shaft 62 is driven to rotate by the motor 61. The high-speed shaft 62 is decelerated by the reducer to drive the low-speed shaft 64 to rotate. When the steel brush 65 on the low-speed shaft 64 rotates, the floating scum is scraped into the scum box 7 through the scraping groove 13, and the high-speed rotating striking rod 63 hits the steel brush 65, so that the scum attached to the steel brush 65 is hit and falls into the scum box 7, so as to avoid the scum attached to the steel brush 65 affecting the scum scraping; the degassing box 1, the settling chamber 16 and the scum box 7 are heated by the gas heating gun to ensure that the temperature of the aluminum liquid is controlled between 730 degrees and 750 degrees, so that the bubbles in the aluminum liquid can be quickly adsorbed out.

[0021] The specific embodiments of the present invention are described in detail above, but they are only examples, and the present invention is not limited to the specific embodiments described above. For those skilled in the art, any equivalent modification and substitution of the present invention is also within the scope of the present invention. Therefore, the equivalent transformation and modification made without departing from the spirit and scope of the present invention are all within the scope of the present invention.

Claims

1. A device for removing bubbles from molten aluminum, characterized in that: The invention comprises a degassing box (1), an aluminum liquid inlet (2), an aluminum liquid outlet (3), a degassing rod (4), a power device (5), a slag removal device (6) and a slag box (7), wherein the aluminum liquid inlet (2) and the aluminum liquid outlet (3) are respectively connected to two ends of the degassing box (1), a plurality of degassing rods (4) are installed in the degassing box (1) and one end of the degassing rods (4) is connected to the power device (5) in a transmission manner, the slag removal device (6) is arranged in the degassing box (1), and a plurality of slag boxes (7) are connected to one side of the degassing box (1); The power device (5) comprises a power motor (51), a power wheel (52), a fixing frame (53), a transmission belt (54) and an auxiliary power wheel (55); the power motor (51) is mounted on the degassing box (1) via the fixing frame (53) and the power rod is connected to the power wheel (52); a plurality of the auxiliary power wheels (55) are connected to one end of the corresponding degassing rod (4); adjacent auxiliary power wheels (55) are connected to the auxiliary power wheels (55) and the power wheel (52) via a transmission belt (54).

2. The aluminum liquid degassing device according to claim 1, characterized in that: A plurality of degassing chambers (11) are arranged in the degassing box (1), and downflow holes (12) and upflow channels (14) are provided between the degassing chambers (11). The downflow holes (12) and upflow channels (14) are arranged alternately. A slag scraping groove (13) connected to a slag box (7) is arranged on one side of the degassing chamber (11), and a slag retaining bar (15) is arranged on one side of the slag scraping groove (13). The slag retaining bar (15) is arranged above the degassing chamber (11).

3. The aluminum liquid degassing device according to claim 2, characterized in that: The scum removal device (6) comprises a motor (61), a high-speed rotating shaft (62), a beating rod (63), a low-speed rotating shaft (64), a steel brush (65) and a reducer. The motor (61) is installed on one side of the degassing box (1) and the power rod is connected to the high-speed rotating shaft (62). The high-speed rotating shaft (62) is connected to the low-speed rotating shaft (64) through the reducer. The beating rod (63) and the steel brush (65) are respectively connected to the low-speed rotating shaft (64) and the high-speed rotating shaft (62). The steel brush (65) is arranged in the scraping groove (13).

4. The aluminum liquid degassing device according to claim 3, characterized in that: A settling chamber (16) is provided in one end of the degassing box (1) close to the aluminum liquid outlet (3).

5. The aluminum liquid degassing device according to claim 4, characterized in that: A gas heating gun is arranged in the degassing box (1), the settling chamber (16) and the slag box (7), and the gas heating gun cooperates with a steel brush (65).