Cutting mechanism of flame cutting machine

By designing a detachable installed nozzle and a flame cutting machine cutting mechanism that efficiently dissipates heat, the problems of complex nozzle replacement and low heat dissipation efficiency in the prior art are solved, and the adaptability and production efficiency of the equipment are improved.

CN222429521UActive Publication Date: 2025-02-07TIANJIN BINCHENG WEIYE CONSTR & INSTALLATION ENG CO LTD
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Patent Information

Application Number
CN202420969398.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-07
Publication Date
2025-02-07
Estimated Expiration
2034-05-07

AI Technical Summary

Technical Problem

The existing flame cutting machine cutting mechanism is not convenient for replacing nozzles, resulting in insufficient adaptability to different materials and cutting needs of the equipment, and the replacement process is complicated and time-consuming when the nozzle is worn or needs replacement, which affects production efficiency.

Method used

A cutting mechanism for a flame cutting machine is designed, including mounting base, connecting assembly and heat dissipation assembly. The connecting components realize the removable installation of the nozzle through structures such as threaded rods, support rods and hydraulic rods, and the heat dissipation components achieve efficient heat dissipation through structures such as support blocks and heat dissipation fans.

Benefits of technology

It realizes rapid replacement of nozzles and efficient heat dissipation, improves the adaptability of flame cutting machines to different materials and cutting needs, reduces equipment downtime, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cutting mechanism of a flame cutting machine, and relates to the technical field of cutting mechanisms, the cutting mechanism of the flame cutting machine comprises a mounting base, a connecting assembly and a heat dissipation assembly, the connecting assembly and the heat dissipation assembly are arranged at the upper end of the mounting base, and the connecting assembly comprises a threaded rod and a supporting rod. And gaps are uniformly distributed between the supporting blocks, so that the air contact area is increased, heat dissipation is facilitated, more air can circulate through the gaps, the temperature of the plate is effectively reduced, and the plate is prevented from being deformed or damaged due to overheating, then the heat dissipation fan is driven by the motor, and when the reciprocating lead screw rotates, the heat dissipation efficiency is improved. The heat dissipation fan slides on the connecting base in a reciprocating mode through the mounting base, comprehensive and uniform heat dissipation is conducted on the lower end face of a plate, heat dissipation is conducted on the plate through gaps between the supporting blocks, continuous and stable work of the cutting mechanism can be kept, the downtime caused by overheating is shortened, the working efficiency is improved, and the production cost is reduced. And the productivity of the flame cutting machine is increased.
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Description

Technical Field

[0001] The utility model relates to the technical field of cutting mechanisms, in particular to a cutting mechanism of a flame cutting machine. Background Art

[0002] Flame cutting machine is a kind of cutting equipment that uses gas and oxygen or gasoline and oxygen to cut metal materials. It is mainly used in heavy industry. From the process point of view, according to the metal material and the thickness of the metal to be cut, it is recommended to use flame cutting for carbon steel plates above mm, because the thermal deformation of such steel plates is very small. Stainless steel and non-ferrous metals cannot be cut with flame because stainless steel produces a high-density oxide layer on the surface after heating, which prevents heat from transferring downward, thus affecting the melting of the plate; non-ferrous metals such as copper and aluminum have strong heat dissipation capacity, which causes the heat on the cut surface to dissipate quickly, also affecting the melting of the plate.

[0003] However, the cutting mechanism of the existing flame cutting machine has a nozzle that is not easy to replace, which may limit the equipment's adaptability to different materials and cutting requirements. When the nozzle is worn or needs to be replaced, if the replacement process is complicated and time-consuming, it will directly lead to a decrease in production efficiency. In addition, the temperature of the plate after cutting is high, resulting in the problem of waiting for automatic heat dissipation affecting production efficiency.

[0004] Therefore, in view of this, the existing structural deficiencies are studied and improved, and a cutting mechanism of a flame cutting machine is proposed. Utility Model Content

[0005] The utility model aims to provide a cutting mechanism of a flame cutting machine to solve the problem of inconvenience in replacing the nozzle proposed in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a cutting mechanism of a flame cutting machine, comprising a mounting base and a connecting assembly and a heat dissipation assembly arranged at the upper end of the mounting base, the connecting assembly comprising a threaded rod, a support rod, a threaded shaft, a mounting bracket, a first hydraulic rod, a mounting seat, a connecting pipe, a connecting nozzle, a connecting bracket, a slot, a slide rail bracket, a connecting screw and a block bracket, the mounting base is mounted with threaded rods on both sides, the outer surface of the threaded rod is mounted with a support rod, the inner part of the support rod is mounted with a threaded shaft, the outer surface of the threaded shaft is mounted with a mounting bracket, the inner part of the mounting bracket is mounted with a first hydraulic rod, the lower end of the first hydraulic rod is mounted with a mounting seat, the inner part of the mounting seat is mounted with a connecting pipe, the lower end of the connecting pipe is clamped with a connecting nozzle, the front end of the connecting nozzle is mounted with a connecting bracket, the two sides of the connecting bracket are provided with slots, the front end of the mounting seat is mounted with a slide rail bracket, the inner part of the slide rail bracket is mounted with a connecting screw, and the outer surface of the connecting screw is mounted with a block bracket;

[0007] The heat dissipation assembly includes a support leg, a mounting plate, a connecting groove, a reciprocating screw, a mounting base and a heat dissipation fan. The support leg is installed at the lower end of the mounting base, the mounting plate is installed on the inner wall of the support leg, a connecting groove is opened on the upper end surface of the mounting plate, a reciprocating screw is installed on the outer surface of the connecting groove, the mounting base is installed on the outer surface of the reciprocating screw, and a heat dissipation fan is arranged on the upper end of the mounting base.

[0008] Furthermore, a positioning rod is installed inside the rear side of the mounting bracket.

[0009] Furthermore, a mounting cavity is provided inside the mounting base.

[0010] Furthermore, support blocks are evenly distributed on the inner wall of the installation cavity.

[0011] Furthermore, a second hydraulic rod is installed on the front and rear sides of the mounting base.

[0012] Furthermore, a limiting bracket is installed at the end of the second hydraulic rod.

[0013] Furthermore, an adjusting screw is installed inside the limiting bracket, and a clamping plate is installed at the end of the adjusting screw.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] 1. The utility model places the plate on the support block for cutting, and there are gaps evenly distributed between the support blocks to increase the area of ​​air contact, which is convenient for heat dissipation, and more air can flow through the gaps, effectively reducing the temperature of the plate and preventing the plate from being deformed or damaged due to overheating. Then the heat dissipation fan is driven by the motor, and when the reciprocating screw rod rotates, the heat dissipation fan slides back and forth on the connecting seat through the mounting base, and the lower end surface of the plate is fully and evenly cooled. The plate is cooled through the gaps between the support blocks, which helps to maintain the continuous and stable operation of the cutting mechanism, reduces the downtime caused by overheating, improves work efficiency, and increases the production capacity of the flame cutting machine.

[0016] 2. The connecting nozzle of the utility model is snap-connected with the connecting pipe, and then the connecting bracket is attached to the front end surface of the mounting seat, and the connecting screw rod is rotated to open and close the block bracket, and snap-fit ​​with the card slot to realize the detachable installation of the connecting nozzle. Nozzles of different types and specifications can be replaced according to different cutting tasks, so that the flame cutting machine can adapt to various cutting needs, improve its application range and cutting efficiency, and the nozzle is disassembled for too long after being damaged, which reduces the working efficiency of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1It is a schematic diagram of the three-dimensional structure of the device body;

[0018] Figure 2 A schematic diagram of the three-dimensional structure of the connection nozzle;

[0019] Figure 3 It is a schematic diagram of the three-dimensional structure of the connection inside the installation base;

[0020] Figure 4 It is a schematic diagram of the three-dimensional structure inside the installation plate.

[0021] In the figure: 1. Mounting base; 101. Threaded rod; 102. Support rod; 103. Threaded shaft; 104. Mounting bracket; 105. First hydraulic rod; 106. Mounting seat; 107. Connecting pipe; 108. Connecting nozzle; 109. Connecting bracket; 1010. Slot; 1011. Slide bracket; 1012. Connecting screw; 1013. Block bracket; 2. Positioning rod; 3. Mounting cavity; 301. Support block; 4. Second hydraulic rod; 401. Limiting bracket; 402. Adjusting screw; 403. Clamp; 5. Support leg; 501. Mounting plate; 502. Connecting slot; 503. Reciprocating screw; 504. Mounting base; 505. Cooling fan. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] Embodiment 1

[0024] like Figure 1 - Figure 4As shown, a cutting mechanism of a flame cutting machine comprises a mounting base 1 and a connecting assembly and a heat dissipation assembly arranged at the upper end of the mounting base 1, wherein the connecting assembly comprises a threaded rod 101, a support rod 102, a threaded shaft 103, a mounting bracket 104, a first hydraulic rod 105, a mounting seat 106, a connecting pipe 107, a connecting nozzle 108, a connecting bracket 109, a card slot 1010, a slide rail bracket 1011, a connecting screw rod 1012 and a card block bracket 1013, threaded rods 101 are installed on both sides of the mounting base 1, support rods 102 are installed on the outer surface of the threaded rod 101, threaded shafts 103 are installed inside the support rods 102, and threaded shafts 103 are installed on the inner surface of the threaded rods 101. The outer surface of the mounting bracket 104 is installed, the first hydraulic rod 105 is installed inside the mounting bracket 104, the lower end of the first hydraulic rod 105 is installed with a mounting seat 106, the mounting seat 106 is installed with a connecting pipe 107, the lower end of the connecting pipe 107 is clamped with a connecting nozzle 108, the front end of the connecting nozzle 108 is installed with a connecting bracket 109, the two sides of the connecting bracket 109 are provided with a card slot 1010, the front end of the mounting seat 106 is installed with a slide rail bracket 1011, the slide rail bracket 1011 is installed inside the connecting screw rod 1012, and the outer surface of the connecting screw rod 1012 is installed with a block bracket 1013, and the heat dissipation component includes a support leg 5. Mounting plate 501, connecting groove 502, reciprocating screw rod 503, mounting base 504 and cooling fan 505. The lower end of the mounting base 1 is mounted with supporting leg 5, the inner wall of the supporting leg 5 is mounted with mounting plate 501, the upper end surface of the mounting plate 501 is provided with connecting groove 502, the outer surface of the connecting groove 502 is mounted with reciprocating screw rod 503, the outer surface of the reciprocating screw rod 503 is mounted with mounting base 504, the upper end of the mounting base 504 is provided with cooling fan 505, the threaded rod 101 and the threaded shaft 103 are rotated by the motor to realize the sliding of the supporting rod 102 on both sides of the mounting base 1 and the movement of the mounting bracket 104 along the positioning rod 2 The mounting seat 106 is lifted and lowered by the first hydraulic rod 105 to adjust the connecting nozzle 108, thereby cutting the plate and realizing the automation of the equipment, which greatly improves the working efficiency of the equipment. Then the connecting pipe 107 is connected to the fuel and oxygen input pipes, and the mixed gas is ignited by the spark igniter. The nozzle generates a preheating flame to heat the surface of the metal workpiece, turning the flame into a high-temperature cutting flame. The oxygen in the high-temperature flame reacts with the metal to generate gasified metal oxides and blow away the molten metal at the same time. Cutting is achieved by connecting the nozzle 108, which is a relatively mature technology available and will not be elaborated on in detail.

[0025] The connecting nozzle 108 is connected with the connecting pipe 107 by snapping, and then the connecting bracket 109 is attached to the front end surface of the mounting seat 106, and the connecting screw rod 1012 is rotated to realize the opening and closing of the block bracket 1013, and the block bracket 1013 is snapped with the card slot 1010 to realize the detachable installation of the connecting nozzle 108. Different types and specifications of nozzles can be replaced according to different cutting tasks, so that the flame cutting machine can adapt to various cutting requirements, improve its application range and cutting efficiency, and then the plate is placed on the support block 301 for cutting, and the support blocks 301 are evenly spaced. Gaps are arranged to increase the area of ​​air contact, which is convenient for heat dissipation. More air can circulate through the gaps, effectively reducing the temperature of the plate and preventing the plate from being deformed or damaged due to overheating. Then the heat dissipation fan 505 is driven by a motor. When the reciprocating screw rod 503 rotates, the heat dissipation fan 505 slides back and forth on the connecting groove 502 through the mounting base 504, and the plate is cooled through the gap between the support blocks 301, which helps to maintain the continuous and stable operation of the cutting mechanism, reduces the downtime caused by overheating, improves work efficiency, and increases the production capacity of the flame cutting machine.

[0026] Furthermore, a positioning rod 2 is installed inside the rear side of the mounting bracket 104, and the mounting bracket 104 slides along the positioning rod 2 to ensure stability during adjustment.

[0027] Furthermore, an installation cavity 3 is opened inside the installation base 1, and support blocks 301 are evenly distributed on the inner wall of the installation cavity 3. The plate is placed on the support blocks 301 for cutting, and gaps are evenly distributed between the support blocks 301 to increase the air contact area and facilitate heat dissipation.

[0028] Embodiment 2

[0029] like Figure 1 and Figure 4 As shown, a cutting mechanism of a flame cutting machine proposed by the utility model is another embodiment of the utility model compared to the first embodiment. A second hydraulic rod 4 is installed on the front and rear sides of the mounting base 1, and a limiting bracket 401 is installed at the end of the second hydraulic rod 4. An adjusting screw 402 is installed inside the limiting bracket 401, and a clamping plate 403 is installed at the end of the adjusting screw 402. The limiting bracket 401 is extended and retracted by the second hydraulic rod 4 to limit the cut plate, and then the adjusting screw 402 is rotated to lift the clamping plate 403 to achieve squeezing and clamping of the plate, thereby ensuring the stability of the plate during the cutting process and preventing cutting deviations caused by the movement of the plate.

[0030] Working principle: First, place the plate on the support block 301 for cutting, and there are gaps evenly distributed between the support blocks 301 to increase the area of ​​air contact, which is convenient for heat dissipation, and more air can flow through the gaps, effectively reducing the temperature of the plate and preventing the plate from being deformed or damaged due to overheating. Then, the heat dissipation fan 505 is driven by the motor, and when the reciprocating screw rod 503 rotates, the heat dissipation fan 505 slides back and forth on the connecting groove 502 through the mounting base 504, and the plate is cooled through the gaps between the support blocks 301, and then the limit bracket 4 is set. 01 is extended and retracted through the second hydraulic rod 4 to limit the cut plate, and then the adjusting screw 402 is rotated to lift the clamping plate 403 to achieve the extrusion and clamping of the plate to ensure the stability of the plate during the cutting process. Finally, the threaded rod 101 and the threaded shaft 103 are rotated by the motor to achieve the sliding of the support rod 102 on both sides of the mounting base 1 and the sliding of the mounting bracket 104 along the positioning rod 2. Then the mounting seat 106 is lifted and lowered by the first hydraulic rod 105, and the connecting nozzle 108 is adjusted to cut the plate.

[0031] This is the working principle of the cutting mechanism of this flame cutting machine.

[0032] The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.

Claims

1. A cutting mechanism of a flame cutting machine, comprising a mounting base (1) and a connecting assembly and a heat dissipation assembly arranged at the upper end of the mounting base (1), characterized in that: The connection assembly comprises a threaded rod (101), a support rod (102), a threaded shaft (103), a mounting bracket (104), a first hydraulic rod (105), a mounting seat (106), a connecting pipe (107), a connecting nozzle (108), a connecting bracket (109), a slot (1010), a slide rail bracket (1011), a connecting screw rod (1012) and a block bracket (1013); threaded rods (101) are mounted on both sides of the mounting base (1); support rods (102) are mounted on the outer surface of the threaded rod (101); a threaded shaft (103) is mounted inside the support rod (102); a mounting bracket (104) is mounted on the outer surface of the threaded shaft (103); A first hydraulic rod (105) is installed inside the bracket (104); a mounting seat (106) is installed at the lower end of the first hydraulic rod (105); a connecting pipe (107) is installed inside the mounting seat (106); a connecting nozzle (108) is engaged inside the lower end of the connecting pipe (107); a connecting bracket (109) is installed at the front end of the connecting nozzle (108); a clamping groove (1010) is provided on both sides of the connecting bracket (109); a slide rail bracket (1011) is installed at the front end of the mounting seat (106); a connecting screw rod (1012) is installed inside the slide rail bracket (1011); and a block bracket (1013) is installed on the outer surface of the connecting screw rod (1012); The heat dissipation assembly comprises a support leg (5), a mounting plate (501), a connecting groove (502), a reciprocating screw rod (503), a mounting base (504) and a heat dissipation fan (505); the support leg (5) is mounted on the lower end of the mounting base (1); the mounting plate (501) is mounted on the inner wall of the support leg (5); the upper end surface of the mounting plate (501) is provided with a connecting groove (502); the outer surface of the connecting groove (502) is mounted with a reciprocating screw rod (503); the outer surface of the reciprocating screw rod (503) is mounted with a mounting base (504); and the upper end of the mounting base (504) is provided with a heat dissipation fan (505).

2. The cutting mechanism of a flame cutting machine according to claim 1, characterized in that: A positioning rod (2) is installed inside the rear side of the mounting bracket (104).

3. The cutting mechanism of a flame cutting machine according to claim 1, characterized in that: A mounting cavity (3) is provided inside the mounting base (1).

4. The cutting mechanism of a flame cutting machine according to claim 3, characterized in that: Support blocks (301) are evenly distributed on the inner wall of the installation cavity (3).

5. The cutting mechanism of a flame cutting machine according to claim 1, characterized in that: Second hydraulic rods (4) are installed on the front and rear sides of the installation base (1).

6. The cutting mechanism of a flame cutting machine according to claim 5, characterized in that: A limiting bracket (401) is installed at the end of the second hydraulic rod (4).

7. The cutting mechanism of a flame cutting machine according to claim 6, characterized in that: An adjusting screw (402) is installed inside the position-limiting bracket (401), and a clamping plate (403) is installed at the end of the adjusting screw (402).