Automatic gear mounting device for motor
By designing the motor automatic installation gear device, the coordinated work of the conveying mechanism, material storage fixture, feeding mechanism and pushing mechanism is used to solve the problem of low manual assembly efficiency of micro motors and achieve efficient automatic assembly.
Patent Information
- Application Number
- CN202420875161.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-25
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-04-25
AI Technical Summary
In the production process of micro motors, due to the different models and specifications, manual assembly efficiency is low, especially when the demand is small, making it difficult to achieve efficient assembly.
A motor automatic gear installation device is designed, including a conveying mechanism, a material tray, a feeding mechanism and a pushing mechanism. Through the coordinated work of these components, the butt and assembly of motor materials and gear materials are automatically completed.
It improves the efficiency of motor assembly and reduces the need for manual operation, especially when the demand is small, and can maintain an efficient production process.
Smart Images

Figure CN222429858U_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of automatic assembly, and in particular to a motor automatic installation gear device. Background Art
[0002] An electric motor, also known as an electric motor, is a device that converts electrical energy into mechanical energy. After receiving power, the motor controls the rotation of the shaft through the cooperation of the magnetic field, that is, the motor drives other components to rotate through the shaft. During the production and assembly process of some motors, gears need to be pre-installed on the shaft before they can be connected to the gearbox or other structures through the gears.
[0003] However, among micro motors, different micro motors are often selected according to customer needs. These motors have different models and specifications. When the demand is small, manual assembly and processing, such as wiring and gear installation, are inefficient.
[0004] Therefore, it is necessary to develop a motor automatic mounting gear device to solve the above problems. Utility Model Content
[0005] The utility model aims to provide a motor automatic mounting gear with high efficiency.
[0006] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a motor automatic installation gear device, which includes;
[0007] Conveying mechanism;
[0008] A material placing jig comprises a first jig and a second jig, wherein the first jig and the second jig respectively have a first material receiving hole and a second material receiving hole, and the conveying mechanism drives the first jig and the second jig to move respectively;
[0009] A feeding mechanism, for respectively feeding the motor material and the gear material into the first receiving hole and the second receiving hole;
[0010] The pushing mechanism pushes the first fixture and the second fixture to move relative to each other so that the first material receiving hole and the second material receiving hole correspond to each other. The pushing mechanism also has a push rod, which extends into the first material receiving hole and / or the second material receiving hole to push the motor material or the gear material to connect with the material that matches it.
[0011] Furthermore, the pushing mechanism includes a first pushing component, which includes a pushing motor, a pushing rod, and a pushing plate installed at the end of the pushing rod. The pushing motor pushes the first fixture to move in the direction of the second fixture through the pushing plate.
[0012] Furthermore, the push plate has a through hole, and the through hole passes through the two side surfaces of the push plate, which corresponds to the first fixture.
[0013] Furthermore, the pushing mechanism includes a second pushing component, the structure of the second pushing component is the same as that of the first pushing component, and the second pushing component pushes the second fixture to move in the direction of the first fixture.
[0014] Furthermore, one end of the push rod passes through the push plate of the second pushing assembly and extends toward the second fixture, and the other end is fixedly connected to a synchronization plate. The synchronization plate is driven by an external force such as a motor or a cylinder to push the push rod to move synchronously.
[0015] Furthermore, the first fixture includes a first body and a first material receiving hole penetrating the first body. The first material receiving hole penetrates both side surfaces of the first body, and its shape is consistent with the shape of the gear material.
[0016] Furthermore, the second fixture includes a second body and a second material receiving hole penetrating the second body. The second material receiving hole penetrates both side surfaces of the second body, and its shape is consistent with the shape of the motor material.
[0017] Furthermore, the second fixture includes a base plate and a reset member, the second body is installed on the upper surface of the base plate and can move on the upper surface of the base plate, and the reset member is a certain elastic component, one end of which is connected to the base plate and the other end is connected to the second body.
[0018] Compared with the prior art, the beneficial effect of the utility model is that the utility model is a motor automatic installation gear device with the characteristics of high efficiency. The first jig and the second jig are respectively transported to one side of the feeding mechanism through the conveying mechanism, and the feeding mechanism puts the gear material and the motor material into the first jig and the second jig respectively. The first pushing component and the second pushing component push the first jig and the second jig respectively, so that the motor material and the gear material move relative to each other, the assembly is completed, and the assembly efficiency is improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative work, among which:
[0020] Figure 1 This is a three-dimensional structural diagram of a motor automatic installation gear device of the utility model;
[0021] Figure 2 for Figure 1 A schematic diagram of the first jig structure of the motor automatic installation gear device shown;
[0022] Figure 3 for Figure 1 A schematic diagram of the second jig structure of the motor automatic installation gear device shown;
[0023] Figure 4 for Figure 1 The schematic diagram of the feeding mechanism structure of the motor automatically installed gear device is shown;
[0024] Figure 5 for Figure 1 The schematic diagram of the pushing mechanism structure of the motor automatic installation gear device shown;
[0025] Figure 6 for Figure 5 The schematic diagram of the structure of the pushing mechanism of the motor automatic installation gear device from another angle is shown.
[0026] In the figure: 1. conveying mechanism; 2. material placement fixture; 3. feeding mechanism; 4. pushing mechanism; 11. first conveying part; 12. second conveying part; 13. platform; 111. fixing plate; 112. conveyor belt; 113. motor; 21. first fixture; 22. second fixture; 211. first body; 212. first material receiving hole; 221. second body; 222. second material receiving hole; 223. bottom plate; 224. reset member; 31. first feeding mechanism; 32. second feeding mechanism; 311. vibrating material plate; 312. linear vibrator; 41. first pushing assembly; 42. second pushing assembly; 411. pushing motor; 412. push rod; 413. push plate; 414. through hole; 421. push rod; 422. synchronous plate. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] Please see Figures 1 to 6 The utility model is a motor automatic installation gear device, which includes a conveying mechanism 1, a material placement fixture 2 pushed by the conveying mechanism 1, a feeding mechanism 3 and a pushing mechanism 4 located on both sides of the conveying mechanism 1.
[0029] Please see Figure 1The conveying mechanism 1 includes a first conveying part 11 and a second conveying part 12 and a platform 13 supporting the first conveying part 11 and the second conveying part 12. The first conveying part 11 includes a pair of fixed plates 111, a conveyor belt 112 installed between the pair of fixed plates 111, and a motor 113. The motor 113 drives the conveyor belt 112 to move toward the feeding mechanism 3 and the pushing mechanism 4. The second conveying part 12 has the same structure as the first conveying part 11, and is located on one side of the first conveying part 11 and arranged in parallel.
[0030] Please see Figures 2 to 3 The material placement fixture 2 includes a first fixture 21 and a second fixture 22. The first fixture 21 includes a first body 211 and a first material receiving hole 212 that passes through the first body 211. The first body 211 is placed on the first conveying part 11 by a fixing method such as magnetic attraction, and is moved to one side of the feeding mechanism 3 through the conveyor belt 112. The first material receiving hole 212 it has corresponds to the feeding mechanism 3. The first material receiving hole 212 passes through the two side surfaces of the first body 211, and its shape is consistent with the shape of the gear material. Secondly, the feeding of the first material receiving hole 212 changes according to demand, and is distributed from one end of the first body 211 to the other end thereof.
[0031] Please see Figure 3 The second fixture 22 includes a second body 221 and a second material receiving hole 222 that passes through the second body 221. The second body 221 can be moved to one side of the feeding mechanism 3. The second material receiving hole 222 corresponds to the feeding mechanism 3. The second material receiving hole 222 passes through the two side surfaces of the second body 221, and its shape is consistent with the shape of the motor material. Secondly, the feeding of the second material receiving hole 222 changes according to demand, and is distributed from one end of the second body 221 to the other end.
[0032] Please see Figure 3 The second fixture 22 also includes a bottom plate 223 and a reset member 224. The bottom plate 223 is placed on the second conveying portion 12 by a fixing method such as magnetic attraction. The second body 221 is installed on the upper surface of the bottom plate 223 and can move on the upper surface of the bottom plate 223. The reset member 224 is some kind of elastic component, such as a spring, one end of which is connected to the bottom plate 223 and the other end is connected to the second body 221.
[0033] The number of the first material receiving holes 212 and the second material receiving holes 222 are the same and correspond to each other.
[0034] Please see Figure 1 and Figure 4The feeding mechanism 3 includes a first feeding mechanism 31 and a second feeding mechanism 32. The first feeding mechanism 31 includes a vibrating material tray 311 and a linear vibrator 312 and a viewing angle detection device located above the vibrating material tray 311 and the linear vibrator 312. The vibrating material tray 311 and the linear vibrator 312 are connected, that is, the gear material is placed in the vibrating material tray 311, and the gear materials in the vibrating material tray 311 are pushed to the outlet one by one. The viewing angle detection device takes a photo of the gear material to check whether the position of the gear material is correct, and then the gear material is adjusted or removed by manual or other equipment, and then the gear material moves to the linear vibrator 312, moves through the linear vibrator 312 and enters the first receiving hole 212.
[0035] The structure of the second feeding mechanism 32 is the same as that of the first feeding mechanism 31 , and it transfers the motor material to the second receiving hole 222 .
[0036] Please see Figure 1 and Figure 5 , Figure 6 The pushing mechanism 4 includes a first pushing component 41 and a second pushing component 42. The first pushing component 41 includes a pushing motor 411, a pushing rod 412, and a pushing plate 413 installed at the end of the pushing rod 412. The pushing motor 411 pushes the pushing plate 413 to move toward the first fixture 21 through the pushing rod 412, so that the surface of the pushing plate 413 is in contact with the side of the first fixture 21, and pushes the first fixture 21 to move toward the second fixture 22.
[0037] The push plate 413 has a plurality of through holes 414 , which penetrate through the two side surfaces of the push plate 413 , and the number of the through holes 414 is the same as the number of the first material receiving holes 212 of the first fixture 21 and corresponds to each other.
[0038] The structure of the second pushing assembly 42 is the same as that of the first pushing assembly 41 and is arranged relatively to each other. The second pushing assembly 42 also includes a plurality of push rods 421. One end of the push rod 421 passes through the push plate 413 of the second pushing assembly 42 and extends toward the second fixture 22. The other end is fixedly connected with a synchronous plate 422. The synchronous plate 422 is driven by an external force such as a motor or a cylinder to push the push rod 421 to move synchronously, that is, the second pushing assembly 42 pushes the second fixture 22 to one side of the first fixture 21 and the second fixture 22 contacts the opposite side of the first fixture 21, pushing the push rod 421 into the second material receiving hole 222 and pushing the motor material into the first material receiving hole 212.
[0039] When the motor automatic installation gear device of the utility model is used, the first conveying part 11 and the second conveying part 12 respectively convey the first fixture 21 and the second fixture 22 to the first feeding mechanism 31 and the second feeding mechanism 32, and put the gear material or the motor material into the vibration material tray 311, and the gear material or the motor material in the vibration material tray 311 is pushed to the outlet one by one, and the viewing angle detection device takes a picture of the gear material to check whether the position of the gear material is correct, and then adjusts or removes the gear material by manual or other equipment, and then the gear material moves to the linear vibrator 312, moves through the linear vibrator 312 and enters the first receiving hole 212 or the second receiving hole 222, and the first fixture 21 and the second fixture are moved to the first receiving hole 212 and the second receiving hole 222. The jig 22 moves to one side of the pushing mechanism 4, and the pushing motor 411 pushes the pushing plate 413 toward the first jig 21 through the pushing rod 412, so that the surface of the pushing plate 413 contacts the side of the first jig 21, and pushes the first jig 21 toward the second jig 22. The second pushing assembly 42 pushes the second jig 22 to one side of the first jig 21 and the second jig 22 contacts the opposite side of the first jig 21, pushes the push rod 421 into the second receiving hole 222 and pushes the motor material into the first receiving hole 212. The motor material continues to move in the first receiving hole 212, and the shaft of the motor material passes through the gear material and the through hole 414, completing the assembly of the motor material and the gear material.
[0040] The utility model discloses a motor automatic gear installation device, which has the characteristics of high efficiency. A conveying mechanism is used to convey a first jig and a second jig to one side of a feeding mechanism respectively. The feeding mechanism puts a gear material and a motor material into the first jig and the second jig respectively. A first pushing component and a second pushing component push the first jig and the second jig respectively, so that the motor material and the gear material are relatively moved, the assembly is completed, and the assembly efficiency is improved.
[0041] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A motor automatic mounting gear device, characterized in that: These include; Conveying mechanism (1); The material placement jig (2) comprises a first jig (21) and a second jig (22), wherein the first jig (21) and the second jig (22) respectively have a first material receiving hole (212) and a second material receiving hole (222), and the conveying mechanism (1) respectively drives the first jig (21) and the second jig (22) to move; A feeding mechanism (3) for loading motor materials and gear materials into the first material receiving hole (212) and the second material receiving hole (222) respectively; The pushing mechanism (4) pushes the first fixture (21) and the second fixture (22) to move relative to each other so that the first material receiving hole (212) and the second material receiving hole (222) correspond to each other. The pushing mechanism (4) also has a push rod (421). The push rod (421) extends into the first material receiving hole (212) and / or the second material receiving hole (222) to push the motor material or the gear material to dock with the material that matches it.
2. The motor automatic mounting gear device according to claim 1, characterized in that: The pushing mechanism (4) comprises a first pushing component (41), the first pushing component (41) comprising a pushing motor (411), a pushing rod (412) and a pushing plate (413) mounted on the end of the pushing rod (412), the pushing motor (411) pushing the first fixture (21) to move in the direction of the second fixture (22) via the pushing plate (413).
3. The motor automatic mounting gear device according to claim 2, characterized in that: The push plate (413) has a through hole (414), and the through hole (414) passes through the two side surfaces of the push plate (413), which corresponds to the first fixture (21).
4. The motor automatic mounting gear device according to claim 2, characterized in that: The pushing mechanism (4) comprises a second pushing component (42), the structure of the second pushing component (42) being the same as that of the first pushing component (41), and pushing the second fixture (22) to move in the direction of the first fixture (21).
5. The motor automatic mounting gear device according to claim 4, characterized in that: One end of the push rod (421) passes through the push plate (413) of the second pushing assembly (42) and extends toward the second fixture (22), and the other end is fixedly connected to a synchronization plate (422). The synchronization plate (422) is driven by an external force of a motor or a cylinder to push the push rod (421) to move synchronously.
6. The motor automatic mounting gear device according to claim 1, characterized in that: The first fixture (21) comprises a first body (211) and a first material receiving hole (212) penetrating the first body (211); the first material receiving hole (212) penetrates both side surfaces of the first body (211), and its shape matches the shape of the gear material.
7. The motor automatic mounting gear device according to claim 1, characterized in that: The second fixture (22) comprises a second body (221) and a second material receiving hole (222) penetrating the second body (221); the second material receiving hole (222) penetrates both side surfaces of the second body (221), and its shape matches the shape of the motor material.
8. The motor automatic mounting gear device according to claim 7, characterized in that: The second fixture (22) comprises a base plate (223) and a reset member (224); the second body (221) is mounted on the upper surface of the base plate (223) and can move on the upper surface of the base plate (223); the reset member (224) is a certain elastic member, one end of which is connected to the base plate (223) and the other end of which is connected to the second body (221).