Door pocket hardware machining production line
By designing the door sleeve hardware processing production line, the automated loading, processing and unloading process of door sleeve groove processing is realized, solving the problem of low processing efficiency in the existing technology, and improving processing accuracy and flexibility.
Patent Information
- Application Number
- CN202421016980.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-11
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-05-11
AI Technical Summary
The existing door sleeve groove processing device can only be used for groove processing for single-size door sleeves, and lacks loading and unloading structures, resulting in inefficient processing.
A door cover hardware processing production line is designed, including a workpiece input component, a first translation component, a workpiece processing component, a second translation component and a workpiece output component. The workpiece dimension data is obtained through the scanning unit to realize automatic loading, processing and Cutting process.
It realizes automatic operation from loading and unloading of door sleeves, improves processing efficiency, ensures processing accuracy, and has high flexibility, and can adapt to the processing needs of door sleeve hardware of different sizes and models.
Smart Images

Figure CN222429947U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of door cover processing, in particular to a door cover hardware processing production line. Background Art
[0002] Door pockets refer to the two door frames inside and outside the door, and are also directly called door frames. Their main function is to fix the door leaf and protect the wall corners and decorations. They are often used in the decoration process to protect the door from scratches, corrosion, damage and dirt. Door pockets usually need to be grooved during the smooth process.
[0003] In the prior art, the patent document with application number: CN202210155996.8 discloses a door cover slotting processing device for wooden door production and its use method. The problem to be solved by the utility model is that the operation is relatively cumbersome, the device has poor precision in cutting the door cover, and it is inconvenient to clean the debris. The utility model is composed of a clamping mechanism, a scraping mechanism and a guiding mechanism. The door cover slotting processing device for wooden door production and its use method drives the fixed rod to move right through the hydraulic cylinder contraction, prompting the fixed rod to drive the sliding rod to move left, prompting the sliding rod to move right from the upper horizontal groove of the parallelogram groove, and after the sliding rod moves down to the lower horizontal groove of the parallelogram groove, it drives the two telescopic rods to contract, thereby driving the fixed rod and the cutting body on the lower side to move down during the operation, cutting the door cover material on the lower side of the cutting body, and then extending through the hydraulic cylinder, driving the fixed rod to move left and then driving the cutting body to move left to cut the door cover material. The device is simple and convenient to operate.
[0004] However, the existing door cover slotting processing device can only perform slotting processing on door covers of a single size, and lacks a loading and unloading structure, resulting in low processing efficiency. Therefore, it is necessary to improve such a structure to overcome the above defects. Utility Model Content
[0005] The utility model aims to provide a door cover hardware processing production line, which is used to solve the problem that the existing door cover slotting processing device can only perform slotting processing on door covers of a single size and lacks loading and unloading structures, resulting in low processing efficiency.
[0006] The above technical objectives of the utility model are achieved by using the following technical solutions:
[0007] A door cover hardware processing production line, comprising:
[0008] A workpiece input component, the workpiece input component is used to provide a moving trajectory, and the workpiece is output to a first translation position through the workpiece input component;
[0009] A first translation assembly, which is located at the output end of the workpiece input assembly and is used to receive the workpiece and drive the workpiece to translate along its width direction;
[0010] A workpiece processing assembly, which is located at the output end of the first translation assembly and is used to receive the workpiece to be processed and perform hole and groove processing on the workpiece;
[0011] A second translation assembly, which is located at the output end of the workpiece processing assembly and is used to receive the processed workpiece and drive the workpiece to translate along its own width direction;
[0012] A workpiece output assembly, which is located at the output end of the second translation assembly and is used to drive the workpiece to move and discharge it outward;
[0013] The scanning unit is located at the output end of the workpiece output component. The scanning unit is communicatively connected with the workpiece processing component and is used to obtain the length and width data of the workpiece and send it to the workpiece processing component.
[0014] The utility model is further configured as follows: the workpiece conveying assembly comprises:
[0015] A conveyor frame having a mounting space;
[0016] A workpiece conveying unit, which is arranged on a conveying frame and is used to provide a moving track for the workpiece;
[0017] The conveying drive unit has an output end connected to the roller conveying unit, and the conveying drive unit provides driving force for the workpiece conveying unit.
[0018] The utility model is further configured as follows: the first translation assembly includes:
[0019] A first conveying mechanism, the first conveying mechanism is arranged on the output end of the workpiece input assembly;
[0020] A second conveying mechanism and a third conveying mechanism, wherein the second conveying mechanism and the third conveying mechanism are located on both sides of the first conveying mechanism, and output ends of the second conveying mechanism and the third conveying mechanism are connected to an input end of the workpiece processing assembly;
[0021] The first translation mechanism is used to move the workpiece to the second conveying mechanism or the third conveying mechanism.
[0022] The utility model is further configured as follows: the workpiece processing assembly comprises:
[0023] A processing frame, wherein the processing frame is used to provide support;
[0024] A processing unit, the processing unit is arranged on a processing frame, and the processing unit is used for performing a slotting process on a workpiece;
[0025] The belt conveyor unit is arranged on the processing frame, and the workpiece is driven through the processing unit by the belt conveyor unit.
[0026] The utility model is further configured as follows: the second translation assembly includes:
[0027] A fourth conveying mechanism, wherein an output end of the fourth conveying mechanism is connected to an input end of the workpiece output assembly;
[0028] A fifth conveying mechanism and a sixth conveying mechanism, wherein the input ends of the fifth conveying mechanism and the sixth conveying mechanism are connected to the output end of the workpiece processing assembly;
[0029] The second translation mechanism is used to move the workpieces on the fifth conveying mechanism and the sixth conveying mechanism to the fourth conveying mechanism.
[0030] The utility model is further configured as follows: the workpiece output assembly includes:
[0031] An output bracket, wherein the output bracket has a mounting space;
[0032] A workpiece output unit, the workpiece output unit is arranged on the conveying bracket, and the workpiece output unit is used to provide a moving track;
[0033] The output drive unit has an output end connected to the workpiece output unit, and the workpiece output unit is driven by the output drive unit to drive the workpiece to be discharged outward.
[0034] A method for using a door cover hardware processing production line, characterized in that it comprises the following steps:
[0035] Step 1: Loading the door cover, placing the door cover to be processed on the workpiece input assembly, driving the workpiece to move through the workpiece input assembly, then using the scanning unit to scan the workpiece to obtain the length and width data of the door cover and send it to the workpiece processing assembly, and then sending the workpiece into the first translation assembly;
[0036] Step 2: The door frame is translated into input, and the workpiece enters the first conveying mechanism. According to the data obtained by the scanning unit, the door frame is moved to the second conveying mechanism or the third conveying mechanism using the first translation mechanism, and the workpiece processing assembly is fed into the door frame;
[0037] Step 3: Door cover processing. After the door cover enters the corresponding workpiece processing assembly, the workpiece is driven through the processing unit by the belt conveyor unit. The door cover is processed by the processing unit, and after the processing is completed, it is transported outward to the second translation assembly;
[0038] Step 4: The door cover is translated and output. The door cover after processing enters the second translation assembly. The door cover on the fifth conveying mechanism or the sixth conveying mechanism is moved to the fourth moving mechanism through the second translation mechanism, and the workpiece is conveyed to the workpiece output assembly;
[0039] Step 5: Cut the door frame and output the processed door frame to the outside through the workpiece output component.
[0040] In summary, the utility model has the following beneficial effects:
[0041] 1. High degree of automation: The entire production line, from door frame loading to door frame unloading, is fully automated, which greatly reduces manual intervention and improves production efficiency.
[0042] 2. High-precision processing: The precise size data of the workpiece is obtained through the scanning unit, and the appropriate workpiece processing components are selected for processing based on these data, ensuring processing accuracy and product quality.
[0043] 3. High flexibility: Multiple workpiece processing components on the production line can be set as needed, and each processing component can be processed according to different sizes and models, which makes the production line highly flexible and can adapt to the processing needs of different door frame hardware. BRIEF DESCRIPTION OF THE DRAWINGS
[0044] Figure 1 It is a structural schematic diagram of the utility model.
[0045] Figure 2 It is a flow chart of the utility model.
[0046] Numerical labels: workpiece input assembly 1, first conveying mechanism 2, second conveying mechanism 3, third conveying mechanism 4, first workpiece processing assembly 5, second workpiece processing assembly 6, fourth conveying mechanism 7, fifth conveying mechanism 8, sixth conveying mechanism 9, workpiece output assembly 10. DETAILED DESCRIPTION
[0047] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with illustrations and specific embodiments.
[0048] like Figure 1 to Figure 2As shown, a door cover hardware processing production line proposed by the utility model includes a workpiece input component 1, which is used to provide a moving trajectory, and outputs the workpiece to a first translation position through the workpiece input component 1; a first translation component, which is located on the output end of the workpiece input component 1, and is used to receive the workpiece and drive the workpiece to translate along its own width direction; a workpiece processing component, which is located on the output end of the first translation component, and is used to receive the workpiece to be processed and perform hole and groove processing on the workpiece; a second translation component, which is located on the output end of the workpiece processing component, and is used to receive the processed workpiece and drive the workpiece to translate along its own width direction; a workpiece output component 10, The workpiece output component 10 is located at the output end of the second translation component, and the workpiece output component 10 is used to drive the workpiece to move and discharge it outward; the scanning unit is located at the output end of the workpiece output component 10, and the scanning unit is communicated with the workpiece processing component, and is used to obtain the length and width data of the workpiece and send it to the workpiece processing component. In this embodiment, a plurality of workpiece processing components are provided, and the workpiece processing components are used to process door frames of different sizes. The workpiece processing components are selected according to the data obtained by the scanning unit, and the workpiece is sent to the corresponding workpiece processing component through the first translation component. The number of workpiece processing components in the figure is only for the convenience of explanation and should not be understood as a limitation on the present utility model.
[0049] In this embodiment, the workpiece conveying assembly includes a conveying frame, on which there is a mounting space; a workpiece conveying unit, which is arranged on the conveying frame and is used to provide a moving track for the workpiece, and the workpiece conveying unit adopts a roller conveyor;
[0050] A conveying drive unit, wherein the output end of the conveying drive unit is connected to the roller conveying unit, and the conveying drive unit provides driving force for the workpiece conveying unit. The conveying drive unit includes a driving motor and a reducer, and the driving motor and the reducer drive the roller conveyor and drive the door frame on the roller conveyor to move. Preferably, the driving motor adopts a servo motor or a stepper motor, which is used to provide better driving accuracy.
[0051] In this embodiment, the first translation component includes a first conveying mechanism 2, which is arranged on the output end of the workpiece input component 1; a second conveying mechanism 3 and a third conveying mechanism 4, wherein the second conveying mechanism 3 and the third conveying mechanism 4 are located on both sides of the first conveying mechanism 2, and the output ends of the second conveying mechanism 3 and the third conveying mechanism 4 are connected to the input end of the workpiece processing component; a first translation mechanism, wherein the first translation mechanism is used to move the workpiece to the second conveying mechanism 3 or the third conveying mechanism 4.
[0052] The first conveying mechanism 2 , the second conveying mechanism 3 and the third conveying mechanism 4 have the same structure, and all of them adopt roller conveyors.
[0053] In this embodiment, the workpiece processing assembly includes a processing frame, which is used to provide support; a processing unit, which is arranged on the processing frame and is used to perform grooving processing on the workpiece; a belt conveyor unit, which is arranged on the processing frame and drives the workpiece through the processing unit through the belt conveyor unit. Two workpiece processing assemblies are provided, including a first workpiece processing assembly 5 and a second workpiece processing assembly 6, and are designed in different sizes for processing door frames of different models.
[0054] In this embodiment, the second translation assembly includes a fourth conveying mechanism 7, the output end of the fourth conveying mechanism 7 is connected to the input end of the workpiece output assembly 10; a fifth conveying mechanism 8 and a sixth conveying mechanism 9, the input ends of the fifth conveying mechanism 8 and the sixth conveying mechanism 9 are connected to the output end of the workpiece processing assembly; a second translation mechanism, the second translation mechanism is used to move the workpiece moving device on the fifth conveying mechanism 8 and the sixth conveying mechanism 9 to the fourth conveying mechanism 7.
[0055] The fourth conveying mechanism 7 , the fifth conveying mechanism 8 and the sixth conveying mechanism 9 have the same structure, and all of them adopt roller conveyors.
[0056] In this embodiment, the workpiece output assembly 10 includes an output bracket having an installation space; a workpiece output unit, which is arranged on the conveying bracket and is used to provide a moving trajectory; an output drive unit, wherein the output end of the output drive unit is connected to the workpiece output unit, and the workpiece output unit is driven by the output drive unit to drive the workpiece to be discharged outward.
[0057] A method for using a door cover hardware processing production line comprises the following steps:
[0058] Step 1: Loading the door cover, placing the door cover to be processed on the workpiece input component 1, driving the workpiece to move through the workpiece input component 1, then using the scanning unit to scan the workpiece to obtain the length and width data of the door cover and send it to the workpiece processing component, and then sending the workpiece into the first translation component;
[0059] Step 2: The door frame is translated into input, and the workpiece enters the first conveying mechanism 2. According to the data obtained by the scanning unit, the door frame is moved to the second conveying mechanism 3 or the third conveying mechanism 4 using the first translation mechanism, and the workpiece processing assembly is fed into the door frame;
[0060] Step 3: Door cover processing. After the door cover enters the corresponding workpiece processing assembly, the workpiece is driven through the processing unit by the belt conveyor unit. The door cover is processed by the processing unit, and after the processing is completed, it is transported outward to the second translation assembly;
[0061] Step 4: The door cover is translated and output. The door cover after processing enters the second translation assembly. The door cover on the fifth conveying mechanism 8 or the sixth conveying mechanism 9 is moved to the fourth moving mechanism through the second translation mechanism, and the workpiece is conveyed to the workpiece output assembly 10;
[0062] Step 5: Cutting the door frame, and outputting the processed door frame to the outside through the workpiece output component 10.
[0063] In the description of the present utility model, it should be noted that the terms "upper", "lower", "inner", "outer", "left", "right" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the utility model product is usually placed when in use, or the orientation or positional relationship commonly understood by those skilled in the art, which is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the equipment or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present utility model. In addition, the terms "first", "second" and the like are only used to distinguish the description, and cannot be understood as indicating or implying relative importance. In the description of the present utility model, it should also be noted that, unless otherwise clearly specified and limited, the terms "set", "connection" and the like should be understood in a broad sense, for example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal connection of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to the specific circumstances. In this document, the terms "comprises," "comprising," or any other variations thereof, are intended to cover a non-exclusive inclusion of elements other than those listed and may also include additional elements not expressly listed.
[0064] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. The utility model may have various changes and improvements without departing from the spirit and scope of the utility model. These changes and improvements fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A door cover hardware processing production line, characterized in that: include, A workpiece input assembly, the workpiece input assembly is used to provide a moving track, and the workpiece is output to a first translation position through the workpiece input assembly; A first translation assembly, which is located at the output end of the workpiece input assembly and is used to receive the workpiece and drive the workpiece to translate along its width direction; A workpiece processing assembly, the workpiece processing assembly is located at the output end of the first translation assembly, and is used to receive the workpiece to be processed and perform hole and groove processing on the workpiece; A second translation assembly, which is located at the output end of the workpiece processing assembly and is used to receive the processed workpiece and drive the workpiece to translate along its own width direction; A workpiece output assembly, the workpiece output assembly is located at the output end of the second translation assembly, and is used to drive the workpiece to move and discharge it outward; A scanning unit is located at the output end of the workpiece output component. The scanning unit is communicatively connected with the workpiece processing component and is used to obtain the length and width data of the workpiece and send it to the workpiece processing component.
2. A door cover hardware processing production line according to claim 1, characterized in that: The workpiece conveying assembly comprises: A conveyor frame, wherein the conveyor frame has an installation space; A workpiece conveying unit, wherein the workpiece conveying unit is arranged on a conveying frame and is used to provide a moving track for the workpiece; A conveying drive unit, wherein the output end of the conveying drive unit is connected to the roller conveying unit, and the conveying drive unit provides driving force for the workpiece conveying unit.
3. A door cover hardware processing production line according to claim 1, characterized in that: The first translation assembly comprises, a first conveying mechanism, the first conveying mechanism being disposed on an output end of the workpiece input assembly; A second conveying mechanism and a third conveying mechanism, wherein the second conveying mechanism and the third conveying mechanism are located on both sides of the first conveying mechanism, and output ends of the second conveying mechanism and the third conveying mechanism are connected to an input end of the workpiece processing assembly; A first translation mechanism, wherein the first translation mechanism is used to move the workpiece to the second conveying mechanism or the third conveying mechanism.
4. A door cover hardware processing production line according to claim 1, characterized in that: The workpiece processing assembly comprises: A processing frame, wherein the processing frame is used to provide support; A processing unit, wherein the processing unit is arranged on a processing frame and is used for performing a slotting process on a workpiece; A belt conveyor unit is arranged on the processing frame, and the workpiece is driven through the processing unit by the belt conveyor unit.
5. The door cover hardware processing production line according to claim 1 is characterized in that: The second translation assembly comprises, A fourth conveying mechanism, wherein an output end of the fourth conveying mechanism is connected to an input end of the workpiece output assembly; A fifth conveying mechanism and a sixth conveying mechanism, wherein the input ends of the fifth conveying mechanism and the sixth conveying mechanism are connected to the output end of the workpiece processing assembly; The second translation mechanism is used to move the workpieces on the fifth conveying mechanism and the sixth conveying mechanism to the fourth conveying mechanism.
6. The door cover hardware processing production line according to claim 1 is characterized in that: The workpiece output assembly comprises: An output bracket, wherein the output bracket has an installation space; A workpiece output unit, the workpiece output unit is arranged on the conveying support and is used to provide a moving track; An output drive unit, wherein the output end of the output drive unit is connected to the workpiece output unit, and the workpiece output unit is driven by the output drive unit to drive the workpiece to be discharged outward.
Citation Information
Patent Citations
Door pocket slotting machining device for wooden door production and using method of door pocket slotting machining device
CN114474250A
Cited By
Door pocket hardware machining production line and method
CN118254008A