Ball valve ball surface machining equipment

By designing the ball valve ball surface processing equipment, using the dust collecting groove to collect and clean the debris generated during the processing process, the problem of dust accumulation on the surface of the equipment is solved, and a more convenient sphere replacement and optimization processing process is achieved.

CN222430264UActive Publication Date: 2025-02-07SICHUAN JINRUIDA VALVE MFG CO LTD
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Patent Information

Application Number
CN202421179607.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-28
Publication Date
2025-02-07
Estimated Expiration
2034-05-28

AI Technical Summary

Technical Problem

During the polishing process of existing ball valves, debris fall on the surface of the equipment, causing dust to accumulate, affecting the beauty and ball replacement, and inconvenient cleaning.

Method used

A ball valve ball surface processing equipment is designed, including a fixing table, clamping assembly, support seat and grinding mechanism. The dust collecting groove surrounds the support seat to collect debris generated during the ball processing and reduce dust accumulation on the equipment surface.

Benefits of technology

Effectively collect and clean debris generated during the sphere processing, reduce dust accumulation on the surface of the equipment, simplify the sphere replacement process, save labor, and optimize the process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses ball valve ball surface machining equipment, belongs to the technical field of ball valve machining, and aims to solve the problems that in the prior art, chippings generated when a grinding head makes contact with a ball directly fall on the surface of the equipment, the attractiveness is affected due to long-time accumulation, replacement of the ball is affected, and machining efficiency is high. Therefore, surface cleaning needs to be carried out while the ball body is replaced, and the use requirement cannot be met. Comprising a fixing table, a clamping assembly, a supporting seat and a grinding mechanism, a dust collecting groove is formed in the fixing table, the supporting seat is arranged in the middle of the dust collecting groove, the outer wall of the supporting seat and the inner wall of the dust collecting groove are distributed at intervals, and the clamping assembly is fixedly arranged above the supporting seat; a moving groove is horizontally formed in the upper surface of the fixing table. According to the ball valve ball surface machining equipment, the supporting base is independently arranged on the fixing table, the periphery of the supporting base is surrounded by the dust collecting groove, then in the ball machining process, chippings generated on the surface of the ball fall into the dust collecting groove to be collected in a unified mode, and the dust accumulation amount on the surface of the fixing table is reduced.
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Description

Technical Field

[0001] The utility model belongs to the technical field of ball valve processing, and in particular relates to a ball valve sphere surface processing device. Background Art

[0002] A ball valve is a commonly used valve whose control element consists of a ball, a ball valve seat, a valve stem, a valve stem sleeve, a valve stem nut, and a valve stem brake. Ball valves control the flow of media by rotating the ball. They have the characteristics of simple structure, easy operation, and good sealing performance. They are widely used in the fields of petroleum, chemical industry, water treatment, and pharmaceuticals. Ball valves are mainly used to cut off or regulate the flow of media and can be used in pipeline systems of various media such as water, gas, steam, and oil. The surface of the ball in the ball valve needs to be polished. During the polishing process, the surface of the processing equipment is flat. The debris generated by the contact between the grinding head and the ball will fall directly on the surface of the equipment. Long-term accumulation not only affects the appearance, but also affects the replacement of the ball. Therefore, it is necessary to clean the surface while replacing the ball, which is inconvenient to use. Therefore, the inventors have proposed a ball valve ball surface processing equipment. Utility Model Content

[0003] (1) Technical problems to be solved

[0004] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a ball valve ball surface processing equipment, aiming to solve the existing technology

[0005] (2) Technical solution

[0006] In order to solve the above technical problems, the present invention provides a ball valve sphere surface processing device, comprising a fixed table, a clamping assembly, a support seat, and a grinding mechanism, wherein the fixed table has a dust collecting trough inside, a support seat is provided in the center of the dust collecting trough, the outer wall of the support seat is spaced apart from the inner wall of the dust collecting trough, and the clamping assembly is fixedly arranged above the support seat; a movable groove is horizontally provided on the upper surface of the fixed table, and the grinding mechanism is slidably installed in the movable groove; the grinding mechanism includes a movable rod, a lifting block, and a grinding head, wherein the movable rod is vertically arranged, the bottom of the movable rod is slidably installed in the movable groove, the top of the rod protrudes, and the protruding portion is provided with a slide groove, the lifting block is slidably installed in the slide groove, the end face of the lifting block has a mounting hole, a drive motor is embedded in the mounting hole, and the output shaft of the drive motor is connected to the grinding head. The support seat is independently arranged on the fixed table and surrounded by the dust collecting trough. Therefore, during the sphere processing process, the debris generated on its surface falls into the dust collecting trough for unified collection, thereby reducing the amount of dust accumulation on the surface of the fixed table.

[0007] Preferably, a telescopic cylinder is fixedly mounted on the bottom of the lifting block, the telescopic cylinder is vertically arranged, and the telescopic cylinder is embedded in the slide groove.

[0008] Preferably, a threaded hole is formed through the bottom of the moving rod, a screw is embedded in the moving groove, and the screw is threadedly connected to the bottom of the moving rod.

[0009] Preferably, the clamping assembly includes a supporting inner column, a clamping block, and a rotating motor. The bottom of the supporting inner column is fixedly connected to a rotating disk, and the rotating disk is rotatably mounted on the upper surface of the support seat.

[0010] Preferably, a rotating motor is fixedly installed inside the support seat, and the output shaft of the rotating motor is connected to the bottom center of the rotating disk.

[0011] Preferably, an adjusting bolt is threadedly mounted on the upper surface of the supporting inner column. The adjusting bolt is vertically arranged and rotatably connected to a lower pressure plate at the bottom. A pressure head is protruding from the bottom end surface of the lower pressure plate.

[0012] Preferably, through holes are respectively provided on the outer walls on both sides of the supporting inner column, and a clamping block is slidably inserted into the inside of the through hole. One end of the clamping block penetrates into the interior of the support and fits with the pressure head.

[0013] (3) Beneficial effects

[0014] Compared with the prior art, the beneficial effects of the present invention are:

[0015] Thanks to the setting of the clamping component, the utility model can independently clamp the sphere so that the sphere can be surface processed. The clamping component is rotatably set on the support seat, and the support seat is independently set on the fixed table and is surrounded by dust collecting troughs. Therefore, during the processing of the sphere, the debris generated on its surface falls into the dust collecting trough for unified collection, thereby reducing the amount of dust accumulation on the surface of the fixed table. When replacing the spherical workpiece, there is no need to clean the surface of the fixed table, which saves labor and optimizes the process. The surrounding setting of the dust collecting trough has a wider range for collecting processing debris. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without paying any creative work.

[0017] Figure 1 It is a structural diagram of the utility model;

[0018] Figure 2 Schematic diagram of the grinding mechanism structure;

[0019] Figure 3 Schematic diagram of the clamping assembly structure;

[0020] Figure 4 Main view of the supporting inner column.

[0021] The marks in the accompanying drawings are: 1. Clamping assembly; 2. Fixed table; 3. Dust collecting trough; 4. Support seat; 5. Moving trough; 6. Grinding mechanism; 7. Moving rod; 8. Slide; 9. Telescopic cylinder; 10. Lifting block; 11. Driving motor; 12. Grinding head; 13. Adjusting bolt; 14. Clamping block; 15. Rotating disk; 16. Rotating motor; 17. Support inner column; 18. Press head; 19. Lower pressure plate; 20. Perforation. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] This specific embodiment is a ball valve ball surface processing equipment, and its structural diagram is as follows Figure 1 As shown, it includes a fixed table 2, a clamping assembly 1, a support seat 4 and a grinding mechanism 6. The fixed table 2 has a dust collecting trough 3 inside, and a support seat 4 is provided in the center of the dust collecting trough 3. The outer wall of the support seat 4 and the inner wall of the dust collecting trough 3 are spaced apart, and the clamping assembly 1 is fixedly arranged above the support seat 4; a movable groove 5 is horizontally opened on the upper surface of the fixed table 2, and the grinding mechanism 6 is slidably installed in the movable groove 5.

[0024] Reference Figure 2 The grinding mechanism 6 includes a moving rod 7, a lifting block 10, and a grinding head 12. The moving rod 7 is arranged vertically, and the bottom is slidably installed in the moving groove 5. The top extends out, and the extended part is provided with a slide groove 8. The lifting block 10 is slidably installed inside the slide groove 8. The end face of the lifting block 10 has a mounting hole, and the mounting hole is embedded with a drive motor 11. The output shaft of the drive motor 11 is connected to the grinding head 12. The bottom of the lifting block 10 is fixedly installed with a telescopic cylinder 9. The telescopic cylinder 9 is arranged vertically and embedded in the slide groove 8. A threaded hole is opened through the bottom of the moving rod 7, and a screw is embedded in the moving groove 5. The screw is threadedly connected to the bottom of the moving rod 7.

[0025] Reference Figure 3 、 Figure 4The clamping assembly 1 includes a supporting inner column 17, a clamping block 14, and a rotating motor 16. The bottom of the supporting inner column 17 is fixedly connected to a rotating disk 15, and the rotating disk 15 is rotatably mounted on the upper surface of the support seat 4. The rotating motor 16 is fixedly mounted inside the support seat 4, and the output shaft of the rotating motor 16 is connected to the bottom center of the rotating disk 15. The upper surface of the supporting inner column 17 is threadedly mounted with an adjusting bolt 13, which is vertically arranged and rotatably connected to a lower pressure plate 19 at the bottom. The bottom end surface of the lower pressure plate 19 is protruding with a pressure head 18. Through holes 20 are respectively provided on the outer walls on both sides of the supporting inner column 17, and the clamping block 14 is slidably inserted into the inside of the through hole 20. One end of the clamping block 14 penetrates into the interior of the support and fits with the pressure head 18.

[0026] Working Principle: When in use, first place the sphere on the support inner column 17, then extend the arm through the upper opening of the sphere and turn the adjusting screw bolt. The adjusting screw descends along the thread of the support inner column 17, driving the lower pressure plate 19 to descend. The pressure head 18 at the bottom of the lower pressure plate 19 also descends and squeezes the side wall of the clamping block 14. The clamping block 14 slides along the through hole 20 under the force and presses against the inner wall of the sphere. The two groups of clamping blocks 14 move in opposite directions to form a clamping force on the sphere.

[0027] After the sphere is fixed, the screw inside the displacement moving groove 5 rotates, and the screw is connected to a motor. The screw rotates forward and reversely to drive the moving rod 7, and the moving rod 7 drives the grinding head 12 to approach the outer wall of the sphere. At this time, the telescopic cylinder 9 is extended and retracted, driving the grinding head 12 to rise or fall. Cooperating with the forward and backward displacement of the moving rod 7, the grinding head 12 can move up and down along the outer wall of the sphere, and the rotating motor 16 located inside the support seat 4 is started. The rotating motor 16 drives the rotating disk 15 to rotate, and the rotating disk 15 is forced to drive the supporting inner column 17 to rotate, and then the sphere rotates, and the outer surface is processed during the rotation process. The debris generated by the processing falls directly into the dust collecting tank 3. The concave design of the dust collecting tank 3 has a higher quality of dust collection, and the collected dust in the dust collecting tank 3 can be cleaned uniformly later.

[0028] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A ball valve ball surface processing device, comprising a fixing table (2), a clamping assembly (1), a support seat (4) and a grinding mechanism (6), characterized in that: The fixed platform (2) has a dust collecting groove (3) inside, a support seat (4) is provided at the center of the dust collecting groove (3), the outer wall of the support seat (4) and the inner wall of the dust collecting groove (3) are spaced apart, and the clamping assembly (1) is fixedly arranged above the support seat (4); A movable groove (5) is horizontally provided on the upper surface of the fixed platform (2), and the grinding mechanism (6) is slidably mounted in the movable groove (5); The grinding mechanism (6) comprises a moving rod (7), a lifting block (10), and a grinding head (12); the moving rod (7) is arranged vertically, the bottom is slidably mounted in the moving groove (5), the top is extended, and the extended part is provided with a slide groove (8); the lifting block (10) is slidably mounted in the slide groove (8), the end surface of the lifting block (10) has a mounting hole, a driving motor (11) is embedded in the mounting hole, and the output shaft of the driving motor (11) is connected to the grinding head (12); The clamping assembly (1) comprises a supporting inner column (17), a clamping block (14), and a rotating motor (16); a rotating disk (15) is fixedly connected to the bottom of the supporting inner column (17); and the rotating disk (15) is rotatably mounted on the upper surface of the supporting seat (4).

2. The ball valve ball surface processing equipment according to claim 1, characterized in that: A telescopic cylinder (9) is fixedly mounted on the bottom of the lifting block (10); the telescopic cylinder (9) is arranged vertically and is embedded in the slide groove (8).

3. The ball valve ball surface processing equipment according to claim 2, characterized in that: A threaded hole is formed through the bottom of the moving rod (7), a screw rod is embedded in the moving groove (5), and the screw rod is threadedly connected to the bottom of the moving rod (7).

4. The ball valve ball surface processing equipment according to claim 3, characterized in that: A rotating motor (16) is fixedly mounted inside the support seat (4), and an output shaft of the rotating motor (16) is connected to the bottom center of the rotating disk (15).

5. The ball valve ball surface processing equipment according to claim 3, characterized in that: An adjusting bolt (13) is threadedly mounted on the upper surface of the supporting inner column (17); the adjusting bolt (13) is arranged vertically and is rotatably connected to a lower pressing plate (19) at the bottom; a pressing head (18) is protruding from the bottom end surface of the lower pressing plate (19).

6. The ball valve ball surface processing equipment according to claim 5, characterized in that: The outer walls of both sides of the support inner column (17) are respectively provided with through holes (20), and a clamping block (14) is slidably inserted into the inside of the through hole (20), and one end of the clamping block (14) penetrates into the interior of the support and fits with the pressure head (18).