Rapidly-disassembled array assembly jig

Abstract

The utility model discloses a quick disassembly array assembly jig which comprises a base, clamp fixing holes are formed in the side faces of the upper portion of the base, and a supporting structure is arranged in the center of the base. A light source module is arranged above the supporting structure; the mounting end of the clamp is fixedly arranged at any clamp fixing hole in the upper portion of the base, and the pressing end of the clamp is arranged in the center of the light source module. According to the utility model, the supporting structure is designed to be an adjustable module, and supporting column mounting hole positions with different intervals are allowed to be used to adapt to substrates with different sizes, so that the application range of the jig is enlarged.

Description

Technical Field

[0001] The utility model relates to a disassembly jig, in particular to a quick disassembly jig for array components. Background Art

[0002] LED integrated module light sources are increasingly used in the field of stage lighting, and the requirements of stage lighting for LED modules are also increasing. LED light source modules have good parameter performance for different types of lighting. Due to frequent disassembly and debugging during the debugging process, in order to avoid secondary contamination of optical materials affecting the coating; to improve the efficiency of production assembly and the cost of tooling and fixtures, the array disassembly process is considered to be a fixture operation to achieve the convenience and availability of the disassembly of the array.

[0003] In the existing R&D, production and assembly processes, when the modules are reassembled for abnormal substrate aging, abnormal debugging, demand adjustment and product readjustment, the products are disassembled by manually pressing the products to turn them over. Manual pressing can cause fingerprints on the lenses and contaminate the optical lenses. Some products are large in size and the pressing is unstable, causing the array components to loosen and tilt during the disassembly process, damaging the substrate chip, or falling and breaking the optical lens. Utility Model Content

[0004] The technical problem to be solved by the utility model is to provide a fixture for quickly disassembling array components to solve the problems existing in the background technology.

[0005] The utility model is realized by the following technical schemes for quickly disassembling array components, including:

[0006] A base, wherein the upper side of the base is provided with fixture fixing holes, and a supporting structure is provided in the center of the base; a light source module is placed above the supporting structure;

[0007] A clamp, wherein the mounting end of the clamp is fixedly arranged at any clamp fixing hole above the base, and the pressing end of the clamp is placed in the center of the light source module.

[0008] As a preferred technical solution, the support structure includes a support column and a support block;

[0009] The support block is arranged in the center of the base, and the support columns are arranged on both sides of the support block; a plurality of groups of support column mounting holes are arranged on the base, and the support columns are fixedly arranged on the support column mounting holes, and the support columns are adjusted to different support column mounting holes to adapt to light source modules of different specifications.

[0010] As a preferred technical solution, the light source module includes a substrate and an LED light source module;

[0011] The LED light source module is provided with fixing positions on all sides thereof, wherein positioning posts are provided on the side surfaces of two diagonally arranged fixing positions, and the positioning posts are inserted into the positioning holes provided on the substrate.

[0012] As a preferred technical solution, the four corners of the substrate are provided with multiple connection holes corresponding to the fixing positions to adapt to different types of LED light source modules; the LED light source module is positioned by the positioning column and then the substrate and the LED light source module are fixed by locking screws.

[0013] As a preferred technical solution, EVA pads are provided on the support columns and the support blocks to protect the LED light source modules.

[0014] The beneficial effects of the utility model are:

[0015] 1. The utility model designs the support structure as an adjustable module, allowing the use of support column mounting holes with different spacings to adapt to substrates of different sizes, thereby increasing the scope of application of the fixture.

[0016] 2. The utility model can quickly replace and adjust the support column and the clamp according to the size of the substrate, reducing the need for pre-configuration of the fixture and improving the flexibility and adaptability of the fixture.

[0017] 3. The utility model provides an EVA pad above the support column and the support block to protect the LED light source module from damage, thereby improving product safety and durability. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0019] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0020] Figure 2 It is a schematic diagram of the explosion structure of the utility model;

[0021] Figure 3 This is a schematic diagram of the installation of the LED light source module of the present utility model.

[0022] Description of reference numerals:

[0023] 1. Base plate; 2. EVA pad; 3. Support column; 4. Base; 5. Clamp; 6. Clamp fixing hole; 7. Support block; 8. Support column installation hole; 9. LED light source module; 10. Fixing position; 11. Positioning column; 12. Connection hole. DETAILED DESCRIPTION

[0024] All features disclosed in this specification, or steps in all methods or processes disclosed, except mutually exclusive features and / or steps, can be combined in any manner.

[0025] like Figure 1 and Figure 2 As shown, a quick disassembly array assembly fixture of the utility model comprises:

[0026] A base 4, wherein the upper side of the base 4 is provided with fixture fixing holes 6, and a supporting structure is provided in the center of the base 4; a light source module is placed above the supporting structure;

[0027] A clamp 5, wherein the mounting end of the clamp 5 is fixedly disposed at any clamp fixing hole 6 above the base 4, and the pressing end of the clamp 5 is placed at the center of the light source module;

[0028] In this embodiment, the support structure includes a support column 3 and a support block 7;

[0029] The support block 7 is arranged in the center of the base 4, and the support column 3 is arranged on both sides of the support block 7; a plurality of groups of support column mounting holes 8 are arranged on the base 4, and the support columns 3 are fixedly arranged on the support column mounting holes 8, and the support columns 3 are adjusted to different support column mounting holes 8 to adapt to light source modules of different specifications.

[0030] The utility model can disassemble, adjust and replace the support column and the clamp according to the size of the substrate. The substrate size within 100*75 can be assembled using the support column installation holes with smaller spacing;

[0031] For substrate sizes >100 and <130*>75 and <100, assembly with support column mounting holes with larger spacing can be used.

[0032] like Figure 3 As shown, the light source module includes a substrate 1 and an LED light source module 9;

[0033] The LED light source module 9 is provided with fixing positions 10 on all sides, wherein two fixing positions 10 arranged diagonally are provided with positioning posts 11 on the sides, and the positioning posts 11 are inserted into the positioning holes arranged on the substrate 1;

[0034] In addition, the four corners of the substrate 1 are provided with a plurality of connection holes 12 corresponding to the fixing positions 10 to accommodate different types of LED light source modules 9; the LED light source module 9 is positioned by the positioning column 11 and then the substrate 1 and the LED light source module 9 are fixed by means of locking screws.

[0035] In addition, an EVA pad 2 is disposed above the support column 3 and the support block 7 to protect the LED light source module 9 .

[0036] Here’s how it works:

[0037] After assembling the disassembly jig, place the semi-finished substrate assembly on the support column and press it with a clamp. Then you can remove the 4 fastening screws and then disassemble the substrate and LED light source module.

[0038] The above is only a specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any changes or substitutions that are not conceived through creative work should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope defined in the claims.

Claims

1. A quick disassembly array assembly fixture, characterized in that: include: A base (4), wherein the upper side of the base (4) is provided with a clamp fixing hole (6), and a support structure is provided at the center of the base (4); a light source module is placed above the support structure; A clamp (5), wherein the mounting end of the clamp (5) is fixedly arranged at any clamp fixing hole (6) above the base (4), and the pressing end of the clamp (5) is placed at the center of the light source module.

2. The quick-disassembly array assembly fixture according to claim 1, characterized in that: The support structure comprises a support column (3) and a support block (7); The support block (7) is arranged at the center of the base (4), and the support columns (3) are arranged on both sides of the support block (7); The base (4) is provided with a plurality of groups of support column mounting holes (8), and the support columns (3) are fixedly arranged on the support column mounting holes (8).

3. The quick-disassembly array assembly fixture according to claim 1, characterized in that: The light source module comprises a substrate (1) and an LED light source module (9); The LED light source module (9) is provided with fixing positions (10) on all four sides, wherein positioning posts (11) are provided on the sides of two diagonally arranged fixing positions (10), and the positioning posts (11) are inserted into positioning holes provided on the substrate (1).

4. The quick-disassembly array assembly fixture according to claim 3, characterized in that: The four corners of the base plate (1) are each provided with a plurality of connection holes (12) corresponding to the fixing positions (10) so as to accommodate different types of LED light source modules (9); After the LED light source module (9) is positioned by means of a positioning column (11), the base plate (1) and the LED light source module (9) are fixed by means of screws.

5. The quick-disassembly array assembly fixture according to claim 2, characterized in that: An EVA pad (2) for protecting the LED light source module (9) is provided above the support column (3) and the support block (7).

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