Intelligent beam field formwork automatic slope adjusting one-key demolding device

Abstract

The utility model discloses an intelligent beam field template automatic slope-adjusting one-key demoulding device, and relates to the technical field of template demoulding, the intelligent beam field template automatic slope-adjusting one-key demoulding device comprises two support frames, the main body of the support frame is transversely arranged, the number of the support frames is two, the two support frames are arranged in a linear array, and the two support frames are arranged in parallel. The damper and the baffle are arranged on the outer side of the support, so that when a template in a mold is subjected to demolding operation, good buffering and force releasing operation can be achieved through contact between the template and the damper as well as the baffle, and when the mold is used, the mold is not prone to falling off. By means of the technical scheme, the problem that cracks are prone to occurring when the template makes direct contact with the ground can be effectively solved, then the purpose of being more practical is achieved, automatic slope adjusting operation can be conducted on a mold in the template according to actual needs, automatic one-key operation can be achieved, and the purpose of improving work efficiency is achieved.

Description

Technical Field

[0001] The utility model relates to the technical field of template demoulding, in particular to a one-button demoulding device for automatic slope adjustment of a smart beam field template. Background Art

[0002] "Smart beam yard" is an advanced beam yard that China Railway Major Bridge Engineering Group Co., Ltd. has comprehensively promoted the construction concept of automation, intelligence, factory and assembly based on the experience of the prefabricated beam yard of the original Hong Kong-Zhuhai-Macao Bridge project, and applied technologies such as Internet of Things +, BIM and informatization to realize template automation, steel bar componentization and intelligent concrete production. Many of the concretes need to adopt a casting molding structure when they are being formed, and when the casting is completed, they need to be demolded. The existing patent provides a beam segment casting template device, and the patent publication number is CN219862422U. The utility model provides a beam segment casting template The device, the key points of its technical solution are the beam segment casting formwork device, including a first formwork for casting the outer wall and the corner top wall of the diaphragm, a second formwork for casting the inner wall of the diaphragm, a third formwork for casting the top wall of the middle abdominal cavity, a fourth formwork for casting the side walls of the middle abdominal cavity, a lifting platform, a retractable first support rod, and a second support rod; the lifting platform is located below the first formwork, the second formwork, the third formwork, and the fourth formwork. This solution can realize the beam segment casting formwork device to eliminate site limitations and quickly close and demold the beam segment of the diaphragm structure, so that the beam segment casting formwork can be efficiently reused.

[0003] With respect to the above-mentioned related technologies, the inventors believe that the following defects exist: although the mold can be closed by a cross-partition when it is in use, when the template is demolded, the mold falls directly to the lower side and contacts the ground, which is easy to produce internal gaps, which will affect the overall quality of the template. Therefore, we propose a one-button demoulding device for automatic slope adjustment of the smart beam field template to solve the above-mentioned problems. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model provides a one-button demoulding device for automatic slope adjustment of smart beam yard formwork, which solves the problem that during the prior art, when the formwork is demoulding, the mold falls directly to the bottom and contacts the ground, which is prone to internal gaps, affecting the overall quality of the formwork and having limitations.

[0005] To achieve the above objectives, the utility model is implemented through the following technical solutions: a smart beam field template automatic slope adjustment one-button demoulding device, including a support frame, the main body of the support frame is horizontally arranged, and there are two support frames in total, the two support frames are arranged in a linear array, and the inner sides of the two support frames are also fixedly connected with a connecting frame, the main body of the connecting frame is a rectangular frame structure, and there are two connecting frames in total, and the two connecting frames are fixedly connected to the inner sides of the two support frames in a linear array, the support frame and the connecting frame together constitute a supporting structure, and an electric motor is installed on the outer side of the support frame.

[0006] Preferably, the main body of the bracket is an inclined structure, and a groove is opened inside the bracket, and a damper is fixedly connected inside the groove. There are two dampers in total, and the two dampers are fixedly connected in a linear array at the front and rear sides of the right end face of the bracket. The damper and the bracket together constitute a buffer structure.

[0007] Preferably, a baffle is fixedly connected to the right end surface of the two dampers, the main body of the baffle is longitudinally arranged, and a guide rod is fixedly connected to the left end surface of the baffle, the main body of the guide rod is a cylindrical structure, and there are two guide rods in total, which are fixedly connected in a linear array at the front and rear sides of the left end surface of the baffle.

[0008] Preferably, the guide rod is inserted into the bracket and used to guide the bracket, and a sliding seat is installed inside the transverse groove opened in the support frame. There are two sliding seats in total, and the two sliding seats are arranged in a longitudinal array.

[0009] Preferably, a transverse groove is opened inside the support frame, and a screw is installed on the left output shaft of the motor. The screw is rotatably connected to the support frame through a bearing seat, and the motor and the screw together constitute a driving structure, and the top ends of the two support frames are fixedly connected with brackets.

[0010] Preferably, a slider is fixedly connected to the outer side of the sliding seat, and there are four sliders in total, wherein every two longitudinally adjacent sliders form a group, and the two groups of sliders are respectively fixedly connected to the front and rear side positions of the two sliding seats, a screw hole matching the screw rod is opened inside the sliding seat, and the inner sides of the two sliding seats are also fixedly connected to the bottom plate.

[0011] Preferably, the interior of the bottom plate is provided with through grooves in a linear array, and a side plate is fixedly connected to the top surface of the bottom plate, two side plates are provided, and the two side plates are fixedly connected in a linear array at the front and rear sides of the top surface of the bottom plate, and molds are also installed on the inner sides of the two side plates, a mounting seat A is fixedly connected to the top surface of the bottom plate, a hydraulic rod is rotatably connected to the inside of the mounting seat A, a mounting seat B is installed on the top output end of the hydraulic rod, and the mounting seat B is fixedly connected to the bottom surface of the mold.

[0012] Beneficial Effects

[0013] The utility model provides a one-button demoulding device for automatic slope adjustment of beam field templates. Compared with the prior art, it has the following beneficial effects:

[0014] The smart beam yard formwork automatic slope adjustment one-button demoulding device is equipped with a damper and a baffle on the outside of the bracket. When the formwork in the mold is demoulding, it can play a good buffering and force release operation by utilizing the contact between the formwork and the damper and the baffle. When it is in use, it can effectively avoid the problem of cracks that are prone to occur when the formwork is in direct contact with the ground, thereby achieving a more practical purpose.

[0015] The smart beam yard template automatic slope adjustment one-key demoulding device is provided with a hydraulic rod installed in the mounting seat A, so that when it is in use, it can realize the automatic pushing operation of the mold, so that when the template in the mold is in use, the mold in the template can be automatically adjusted according to actual needs. When it is in use, it can realize automatic one-key operation to achieve the purpose of improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the front and side structure of the support frame of the one-key demoulding device of the utility model after being cut;

[0017] Figure 2 This is a schematic diagram of the axial side view of the one-button demoulding device of the utility model;

[0018] Figure 3 It is a schematic diagram of the combined structure of the bracket and the damper of the one-key demoulding device of the utility model;

[0019] Figure 4 It is a front structural schematic diagram of the one-button demoulding device of the utility model;

[0020] Figure 5 It is a schematic diagram of the top view of the one-button demoulding device of the utility model;

[0021] Figure 6 It is a left view structural schematic diagram of the one-button demoulding device of the utility model.

[0022] In the figure: 1. support frame; 101. connecting frame; 102. motor; 103. screw; 2. bracket; 201. damper; 202. baffle; 203. guide rod; 3. sliding seat; 301. slider; 302. bottom plate; 303. side plate; 304. mold; 305. mounting seat A; 306. hydraulic rod; 307. mounting seat B. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figure 1-Figure 6 The utility model provides a technical solution: a one-button demoulding device for automatic slope adjustment of a smart beam field template, comprising a support frame 1, the main body of the support frame 1 is arranged horizontally, and the support frame 1 is provided at two locations, the two support frames 1 are arranged in a linear array, and the inner sides of the two support frames 1 are also fixedly connected with a connecting frame 101, the main body of the connecting frame 101 is a rectangular frame structure, and the connecting frame 101 is provided at two locations, and the two connecting frames 101 are fixedly connected to the inner sides of the two support frames 1 in a linear array, the support frame 1 and the connecting frame 101 together constitute a support structure, and a motor 102 is installed on the outer side of the support frame 1;

[0025] By arranging the connecting frames 101 on the inner sides of the two supporting frames 1, when the supporting frame 1 is in use, the connecting frames 101 can play a good supporting role.

[0026] See also Figure 1 , Figure 4 , a transverse groove is opened inside the support frame 1, and a screw 103 is installed on the left output shaft of the motor 102, the screw 103 is rotatably connected to the support frame 1 through a bearing seat, and the motor 102 and the screw 103 together constitute a driving structure, and the top ends of the two support frames 1 are fixedly connected with brackets 2;

[0027] By providing the motor 102 and the screw 103 , when the sliding seat 3 is moving, it can be driven by the motor 102 and the screw 103 , so as to achieve a more practical purpose.

[0028] See also Figure 3 , Figure 4 , baffles 202v are fixedly connected to the right end surfaces of the two dampers 201, the main body of the baffle 202 is arranged longitudinally, and a guide rod 203 is fixedly connected to the left end surface of the baffle 202, the main body of the guide rod 203 is a cylindrical structure, and the guide rod 203 is provided at two locations, and the two guide rods 203 are fixedly connected to the front and rear sides of the left end surface of the baffle 202 in a linear array;

[0029] By arranging the damper 201 on one side of the baffle 202 close to the bracket 2, when the baffle 202 is in use, the damper 201 can provide good buffering support.

[0030] See also Figure 5 , Figure 6 The guide rod 203 is inserted into the support 2 and used to guide the support 2, and a sliding seat 3 is installed inside the transverse groove opened in the support frame 1. There are two sliding seats 3 in total, and the two sliding seats 3 are arranged in a longitudinal array;

[0031] By installing the sliding seat 3 inside the support frame 1, the sliding seat 3 can play a good supporting role for the template when it moves.

[0032] See also Figure 1 , Figure 4 The outer side of the sliding seat 3 is fixedly connected with a slider 301, and the slider 301 is provided at four locations, wherein every two sliders 301 adjacent to each other in the longitudinal direction form a group, and the two groups of sliders 301 are respectively fixedly connected to the front and rear side positions of the two sliding seats 3, and the interior of the sliding seat 3 is provided with a screw hole matching the screw rod 103, and the inner sides of the two sliding seats 3 are also fixedly connected with a bottom plate 302;

[0033] The bottom plate 302 is fixedly connected to the top surface of the sliding seat 3 so that when it is in use, it can cooperate with the sliding seat 3 to complete the support operation for the template.

[0034] See also Figure 1 , Figure 5 The main body of the bracket 2 is an inclined structure, and a groove is provided inside the bracket 2, and a damper 201 is fixedly connected inside the groove. The damper 201 is provided at two locations, and the two dampers 201 are fixedly connected to the front and rear sides of the right end surface of the bracket 2 in a linear array. The damper 201 and the bracket 2 together form a buffer structure;

[0035] By providing two dampers 201, when the template is used, it is possible to avoid the situation where an impact is easily generated when the template is directly placed on the ground.

[0036] See also Figure 2 , Figure 3 , the bottom plate 302 has through grooves formed in a linear array inside, and the top surface of the bottom plate 302 is fixedly connected with a side plate 303, and the side plates 303 are provided at two locations, and the two side plates 303 are fixedly connected at the front and rear sides of the top surface of the bottom plate 302 in a linear array, and the inner sides of the two side plates 303 are also installed with a mold 304, and the top surface of the bottom plate 302 is fixedly connected with a mounting seat A305, and the mounting seat A305 is rotatably connected with a hydraulic rod 306 inside, and a mounting seat B307 is installed on the top output end of the hydraulic rod 306, and the mounting seat B307 is fixedly connected to the bottom surface of the mold 304;

[0037] By installing a hydraulic rod 306 inside the mounting seat A305, when the template is undergoing auxiliary demoulding, the hydraulic rod 306 can be activated to lift it and adjust the slope of the template, thereby achieving a more practical purpose.

[0038] During operation, when the smart beam yard is used, if the template needs to be automatically sloped and demoulded, the support frame 1 can be placed on the ground, and the template can be placed in the mold 304 set in the two side plates 303 at the same time. When the demoulding operation is needed, the mounting seat B307 and the mold 304 hinged in the side plate 303 can be lifted to the left by starting the hydraulic rod 306 in the mounting seat A305 installed on the bottom plate 302 to adjust the angle, thereby achieving the purpose of automatic slope adjustment;

[0039] And when in use, if it is necessary to demold the template in the mold 304, the screw 103 can be driven to rotate by starting the motor 102 installed on the outside of the support frame 1, and the mold 304 is driven to move to the left through the base plate 302 through the transmission connection between the screw 103 and the sliding seat 3, and the hydraulic rod 306 installed in the mounting seat A305 is started synchronously to continue to push the mold 304 to the left, so that the template in the mold 304 falls to the left under the action of gravity and uses the baffle 202 arranged on the outside of the damper 201 to buffer the force, so as to achieve the purpose of automatic demolding.

[0040] In summary, the device can play a good supporting role when the template is demoulding by setting the damper 201 and the baffle 202.

[0041] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.

Claims

1. A one-button demoulding device for automatic slope adjustment of a smart beam field template, comprising a support frame (1), characterized in that: The main body of the support frame (1) is arranged horizontally, and the support frame (1) is provided at two locations, the two support frames (1) are arranged in a linear array, and the inner sides of the two support frames (1) are also fixedly connected with a connecting frame (101), the main body of the connecting frame (101) is a rectangular frame structure, and the connecting frame (101) is provided at two locations, and the two connecting frames (101) are fixedly connected in a linear array to the inner sides of the two support frames (1), the support frame (1) and the connecting frame (101) together form a support structure, and the outer side of the support frame (1) is installed with a motor (102).

2. According to claim 1, a smart beam field template automatic slope adjustment one-key demoulding device is characterized by: The support frame (1) is provided with a transverse groove inside, and a screw rod (103) is installed on the left output shaft of the motor (102), the screw rod (103) is rotatably connected to the support frame (1) through a bearing seat, and the motor (102) and the screw rod (103) together form a driving structure, and the top ends of the two support frames (1) are fixedly connected to brackets (2).

3. According to claim 2, a smart beam field template automatic slope adjustment one-key demoulding device is characterized by: The main body of the bracket (2) is an inclined structure, and a groove is provided inside the bracket (2), and a damper (201) is fixedly connected inside the groove. The damper (201) is provided at two locations, and the two dampers (201) are fixedly connected in a linear array at the front and rear sides of the right end surface of the bracket (2). The damper (201) and the bracket (2) together form a buffer structure.

4. According to claim 3, a smart beam field template automatic slope adjustment one-key demoulding device is characterized by: The right end surfaces of the two dampers (201) are also fixedly connected with baffles (202), the main body of the baffle (202) is arranged longitudinally, and the left end surface of the baffle (202) is fixedly connected with a guide rod (203), the main body of the guide rod (203) is a cylindrical structure, and the guide rod (203) is arranged at two locations, and the two guide rods (203) are fixedly connected at the front and rear sides of the left end surface of the baffle (202) in a linear array.

5. According to claim 4, a smart beam field template automatic slope adjustment one-key demoulding device is characterized by: The guide rod (203) is inserted into the bracket (2) and is used to guide the bracket (2), and a sliding seat (3) is installed inside the transverse groove opened in the support frame (1), and there are two sliding seats (3) in total, and the two sliding seats (3) are arranged in a longitudinal array.

6. According to claim 5, a smart beam field template automatic slope adjustment one-key demoulding device is characterized by: The outer side of the sliding seat (3) is fixedly connected with a sliding block (301), and the sliding blocks (301) are provided at four locations, wherein two longitudinally adjacent sliding blocks (301) form a group, and the two groups of sliding blocks (301) are respectively fixedly connected to the front and rear side positions of the two sliding seats (3), and the interior of the sliding seat (3) is provided with a screw hole matching the screw rod (103), and the inner sides of the two sliding seats (3) are also fixedly connected with a bottom plate (302).

7. According to claim 6, a smart beam field template automatic slope adjustment one-key demoulding device is characterized by: The bottom plate (302) has through grooves arranged in a linear array inside, and a side plate (303) is fixedly connected to the top surface of the bottom plate (302), and two side plates (303) are provided, and the two side plates (303) are fixedly connected to the front and rear sides of the top surface of the bottom plate (302) in a linear array, and a mold (304) is also installed on the inner side of the two side plates (303), and a mounting seat A (305) is fixedly connected to the top surface of the bottom plate (302), and a hydraulic rod (306) is rotatably connected to the inside of the mounting seat A (305), and a mounting seat B (307) is installed on the top output end of the hydraulic rod (306), and the mounting seat B (307) is fixedly connected to the bottom surface of the mold (304).

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