Sunlight plate edge sealing device
By designing a sun panel edge sealing device including a support mechanism and a transfer mechanism, the problem of too long waiting time during the sun panel edge sealing process in the prior art is solved, and efficient edge sealing process and continuous production are achieved.
Patent Information
- Application Number
- CN202421004564.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-10
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-05-10
AI Technical Summary
When extant sun panel edge sealing devices perform edge sealing processing on large batches of sun panels, the waiting time is too long, which affects processing efficiency.
A sun panel edge sealing device is designed, including a support mechanism and a transfer mechanism. The transport mechanism realizes rapid transportation and heating of sun panels through sliding plates and cutting ports, reducing waiting time.
Through rapid transportation and heating, the waiting time during the edge sealing process of sun panels is significantly shortened, production efficiency is improved, and the continuity of the edge sealing process is ensured.
Smart Images

Figure CN222431660U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sun board production, in particular to an edge sealing device for a sun board. Background Art
[0002] Sunlight board, also known as corrugated board or transparent board, is a transparent or translucent material commonly used in the fields of construction and engineering. It is usually made of materials such as polycarbonate (PC) or polyethylene (PE). It has the characteristics of light weight, good weather resistance and strong impact resistance. Sunlight board can effectively insulate heat and sound, and has good light transmittance, making it widely used in roofs, walls, greenhouses, terraces and other fields.
[0003] A Chinese patent discloses an edge-sealing heating device for a solar panel (publication number: CN211775153U). The device is provided with bearings, cylinders, spindles, threaded rods, bearing plates, etc. The solar panel to be edge-sealed is placed on a support plate, the cylinder is started, the cylinder moves downward, the pressing plate presses the solar panel on the support plate, the second servo motor is started, the threaded rod rotates, the bearing plate drives the heater to move, the distance between the heater and the solar panel is adjusted, the first servo motor is started to drive the spindle to rotate, the support plate drives the solar panel to rotate, and the bearing drives the cylinder to rotate with the spindle, so that people do not need to hold the heater to heat around the solar panel. The second servo motor can control the forward and reverse rotation of the threaded rod to adjust the distance between the heater and each edge of the solar panel, which solves the problem that the current edge-sealing of the solar panel is both time-consuming and ineffective.
[0004] However, the above device still has the following problems: when the above device is edge-sealing the polycarbonate sheets, the polycarbonate sheets need to be placed on the pallet one by one, and it is necessary to wait for the pressing plate to go down and press and fix the polycarbonate sheets. Similarly, when removing the polycarbonate sheets, it is necessary to wait for the pressing plate to go up and separate from the polycarbonate sheets. When edge-sealing a large number of polycarbonate sheets, the waiting time is too long, which affects the processing efficiency. Therefore, a polycarbonate sheet edge-sealing device is proposed to solve the above problems. Utility Model Content
[0005] The technical problems to be solved by the utility model are as follows:
[0006] The purpose of the utility model can be achieved through the following technical solutions:
[0007] A solar panel edge sealing device comprises a supporting mechanism, a transfer mechanism is arranged above the supporting mechanism, and the supporting mechanism comprises a conveyor belt and a power supply box;
[0008] Also includes:
[0009] The transfer mechanism comprises a sliding plate, a feeding port is provided in the middle of the surface of the sliding plate, and connecting grooves are provided on the top surface of the sliding plate and on both sides of the feeding port, and the length direction of the connecting grooves is consistent with the length direction of the sliding plate;
[0010] Wherein, the bottom of the sliding plate is symmetrically and fixedly connected with clamping plates on both sides, and the length direction of each clamping plate is consistent with the length direction of the sliding plate, and the inner sides of the two clamping plates are slidably connected with a support plate, one side of the support plate is located below the feed opening, and the top surface of the feed opening is slidably connected to the bottom of the sliding plate;
[0011] Wherein, a push rod is fixedly installed on the top surface of the sliding plate and on a side away from the supporting plate.
[0012] As a further solution of the utility model: the support plate is provided with a mounting groove in the middle part of a side away from the discharge port, one end of the inner side of the mounting groove is fixedly connected to a spring, the other side of the spring passes through the mounting groove and is fixedly connected to a connecting block, the top of the connecting block is fixedly connected to the sliding plate, and the side wall of the connecting block is slidably connected to the inner side of the mounting groove.
[0013] As a further solution of the utility model: an extrusion shaft is fixedly mounted on the bottom surface of the support plate and at one end away from the connecting block, and the bottom end of the extrusion shaft extends vertically downward.
[0014] As a further solution of the utility model: the supporting mechanism also includes a limit frame, the inner side wall of the limit frame is slidably connected to the sliding plate, the top of the limit frame and near each connecting groove are fixedly installed with the power supply box, a connecting rod is fixedly installed on the upper end of one side of the power supply box, the bottom end of the connecting rod is slidably connected to the inner wall of the connecting groove, an electric heating plate is fixedly installed on the bottom end of the connecting rod and on one side near the discharge port, and the electric heating plate is electrically connected to the power supply box through the connecting rod.
[0015] As a further solution of the utility model: a storage box is arranged on the top of the limit frame and above the discharge port, the front and back of the storage box are fixedly connected with support frames, the bottoms of the two support frames are fixedly installed with the limit frame, and an observation groove is opened in the middle of one side of the storage box.
[0016] As a further solution of the utility model: the bottom of the limit frame is fixedly connected with support rods on all sides, and the bottom of one side of the support rods is fixedly connected with a base, and the top of the base is fixedly installed with the conveyor belt.
[0017] As a further solution of the utility model: an extrusion plate is fixedly connected to the bottom of the limit frame and located on the side close to the extrusion shaft, one side of the outer wall of the extrusion plate is movably connected to the extrusion shaft, and a guide ladder plate is fixedly installed on the bottom of the extrusion plate, and the lower end of the guide ladder plate faces the conveyor belt.
[0018] Beneficial effects of the utility model:
[0019] (1) The utility model transports the solar panels one by one by reciprocating the sliding plate in the transfer mechanism. A material discharge port is provided on the surface of the sliding plate to accommodate the solar panels dropped from the storage box. The solar panels are supported by the support plate below the material discharge port. The sliding plate drives the solar panels to move and contact the heating plate in the side connection groove. After the edge sealing is completed, the sliding plate moves in the opposite direction to drive the solar panels to move above the conveyor belt. At this time, the support plate no longer supports the solar panels. The solar panels fall above the conveyor belt for collection. The waiting time during the edge sealing process of the solar panels is short, which is conducive to improving production efficiency.
[0020] (2) When the unloading port on the surface of the sliding plate is vacant, the sliding plate drives the unloading port to move to the bottom of the storage box. A batch of unsealed polycarbonate panels are stacked in the storage box. The polycarbonate panels can fall into the unloading port under the action of gravity to complete rapid loading without affecting the continuity of the edge sealing process. In addition, an observation slot is provided on the side of the storage box. The number of polycarbonate panels inside the storage box can be cleared through the observation slot, and the remaining polycarbonate panels in the storage box can be transported out through the observation slot. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The utility model is further described below in conjunction with the accompanying drawings.
[0022] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0023] Figure 2 It is a schematic diagram of the structure of the sliding plate in the utility model from a top view;
[0024] Figure 3 This is a schematic diagram of the structure of the sliding plate in the utility model when viewed from above;
[0025] Figure 4 It is a side view structural diagram of the power supply box in the utility model;
[0026] Figure 5 It is a side structural schematic diagram of the material storage box in the utility model.
[0027] In the figure: 1. Support mechanism; 101. Base; 102. Conveyor belt; 103. Support rod; 104. Limit frame; 105. Extrusion plate; 106. Guide ladder plate; 107. Support frame; 108. Storage box; 109. Observation slot; 110. Power supply box; 111. Connecting rod; 112. Heating plate; 2. Transfer mechanism; 201. Sliding plate; 202. Connecting slot; 203. Feeding port; 204. Clamping plate; 205. Support plate; 206. Extrusion shaft; 207. Mounting slot; 208. Spring; 209. Connecting block; 210. Push rod. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0029] like Figure 1-5 As shown, a solar panel edge sealing device includes a supporting mechanism 1, a transfer mechanism 2 is arranged above the supporting mechanism 1, and the supporting mechanism 1 includes a conveyor belt 102 and a power supply box 110; and further includes: wherein the transfer mechanism 2 includes a sliding plate 201, a feeding port 203 is provided in the middle of the surface of the sliding plate 201, and connecting grooves 202 are provided on the top surface of the sliding plate 201 and on both sides of the feeding port 203, and the length direction of the connecting grooves 202 is consistent with the length direction of the sliding plate 201; wherein, clamping plates 204 are symmetrically fixedly connected to the two sides of the bottom of the sliding plate 201, and the length direction of each clamping plate 204 is consistent with the length direction of the sliding plate 201, and the inner sides of the two clamping plates 204 are slidably connected to support plates 205, one side of the support plate 205 is located below the feeding port 203, and the top surface of the feeding port 203 is slidably connected to the bottom of the sliding plate 201; wherein a push rod 210 is fixedly installed on the top surface of the sliding plate 201 and on the side away from the support plate 205, as shown in FIG. Figure 2-Figure 3 As shown, the support plate 205 supports the solar panel in the feed opening 203;
[0030] The support plate 205 is provided with a mounting groove 207 in the middle of one side away from the feeding port 203. A spring 208 is fixedly connected to one end of the inner side of the mounting groove 207. The other side of the spring 208 passes through the mounting groove 207 and is fixedly connected to a connecting block 209. The top of the connecting block 209 is fixedly connected to the sliding plate 201, and the side wall of the connecting block 209 is slidably connected to the inner side of the mounting groove 207. Figure 3 As shown, the spring 207 pushes the support plate 205 to support the lower part of the feed opening 203;
[0031] An extrusion shaft 206 is fixedly mounted on the bottom surface of the support plate 205 and at one end away from the connection block 209. The bottom end of the extrusion shaft 206 extends vertically downward. Figure 1-Figure 3 As shown, by pushing the extrusion shaft 206, the support plate 205 can be driven to move inside the clamping plate 204;
[0032] The supporting mechanism 1 also includes a limit frame 104, the inner side wall of the limit frame 104 is slidably connected to the sliding plate 201, the top of the limit frame 104 and near each connecting groove 202 are fixedly installed with the power supply box 110, a connecting rod 111 is fixedly installed on the upper end of one side of the power supply box 110, the bottom end of the connecting rod 111 is slidably connected to the inner wall of the connecting groove 202, the bottom end of the connecting rod 111 and one side near the discharge port 203 are fixedly installed with an electric heating plate 112, and the electric heating plate 112 is electrically connected to the power supply box 110 through the connecting rod 111, such as Figure 4 As shown, the connecting rod 111 contains the wires;
[0033] A storage box 108 is arranged at the top of the limit frame 104 and above the feed opening 203. The front and back sides of the storage box 108 are fixedly connected to support frames 107. The bottoms of the two support frames 107 are fixedly installed with the limit frame 104. An observation slot 109 is opened in the middle of one side of the storage box 108. Figure 5 As shown, the number of solar panels inside the storage box 108 can be counted through the observation slot 109;
[0034] The bottom of the limit frame 104 is fixedly connected with support rods 103 all around, wherein the bottom of one side of the support rods 103 is fixedly connected with the base 101, the top of the base 101 is fixedly installed with the conveyor belt 102, the bottom of the limit frame 104 and the side close to the extrusion shaft 206 is fixedly connected with an extrusion plate 105, one side of the outer wall of the extrusion plate 105 is movably connected with the extrusion shaft 206, and the bottom of the extrusion plate 105 is fixedly installed with a guide ladder plate 106, and the lower end of the guide ladder plate 106 faces the conveyor belt 102, such as Figure 1 As shown, during the period when the sliding plate 201 moves to above the conveyor belt 102 , the extrusion plate 105 pushes the extrusion shaft 206 so that the support plate 205 does not affect the normal discharge of the discharge port 203 .
[0035] The working principle of this utility model:
[0036] When the device is in use, the solar panels to be edge-sealed are stacked into the storage box 108, and then the push rod 210 is pulled to drive the sliding plate 201 to move in the limit frame 104 in the direction away from the conveyor belt 102. During this period, a single solar panel in the storage box 108 falls into the discharge port 203. After the discharge port 203 is staggered with the storage box 108, the sliding plate 201 blocks the bottom of the storage box 108. At the same time, the solar panel in the discharge port 203 moves to the side to contact the electric heating plate 112 for baking. After the discharge port 203 continues to move to separate from the electric heating plate 112, the solar panel in the discharge port 203 can be rotated at this time. Then the push rod 210 is pushed to drive the sliding plate 201 to move in the limit frame 104 in the direction close to the conveyor belt 102. At this time, the other two side edges of the solar panel in the discharge port 203 are in contact with the electric heating plate 112 for baking.
[0037] Secondly, when the sliding plate 201 moves to the extrusion shaft 206 under the support plate 205 and contacts the extrusion plate 105, the sliding plate 201 continues to move, and the support plate 205 cannot continue to move due to the resistance of the extrusion plate 105. The support plate 205 gradually staggers with the discharge port 203, and finally the solar panel in the discharge port 203 loses the support of the support plate 205. The solar panel falls and moves along the guide ladder plate 106 to the top of the conveyor belt 102. Repeat the above operations to complete the edge sealing of the solar panels one by one.
[0038] The above is a detailed description of an embodiment of the utility model, but the content is only a preferred embodiment of the utility model and cannot be considered to limit the scope of implementation of the utility model. All equivalent changes and improvements made within the scope of application of the utility model should still fall within the scope of the patent coverage of the utility model.
Claims
1. A solar panel edge sealing device, comprising a support mechanism (1), a transfer mechanism (2) being arranged above the support mechanism (1), and the support mechanism (1) comprising a conveyor belt (102) and a power supply box (110); It is characterized in that Also includes: The transfer mechanism (2) comprises a sliding plate (201), a material discharge port (203) is provided in the middle of the surface of the sliding plate (201), connecting grooves (202) are provided on the top surface of the sliding plate (201) and on both sides of the material discharge port (203), and the length direction of the connecting groove (202) is consistent with the length direction of the sliding plate (201); Wherein, the bottom sides of the sliding plate (201) are symmetrically fixedly connected with clamping plates (204), and the length direction of each clamping plate (204) is consistent with the length direction of the sliding plate (201), and the inner sides of the two clamping plates (204) are slidably connected with a support plate (205), one side of the support plate (205) is located below the discharge port (203), and the top surface of the discharge port (203) is slidably connected to the bottom of the sliding plate (201); Wherein, a push rod (210) is fixedly mounted on the top surface of the sliding plate (201) and located on a side away from the supporting plate (205).
2. The edge sealing device of a polycarbonate sheet according to claim 1, characterized in that: The support plate (205) is provided with a mounting groove (207) in the middle of a side away from the discharge port (203); one end of the inner side of the mounting groove (207) is fixedly connected to a spring (208); the other side of the spring (208) passes through the mounting groove (207) and is fixedly connected to a connecting block (209); the top of the connecting block (209) is fixedly connected to the sliding plate (201); and the side wall of the connecting block (209) is slidably connected to the inner side of the mounting groove (207).
3. The edge sealing device of a polycarbonate sheet according to claim 1, characterized in that: An extrusion shaft (206) is fixedly mounted on the bottom surface of the support plate (205) and at one end away from the connection block (209), and the bottom end of the extrusion shaft (206) extends vertically downward.
4. The edge sealing device of a polycarbonate sheet according to claim 1, characterized in that: The support mechanism (1) further comprises a limit frame (104), the inner side wall of the limit frame (104) being slidably connected to the sliding plate (201), the top of the limit frame (104) and close to each connection groove (202) being fixedly mounted to the power supply box (110), a connecting rod (111) being fixedly mounted on the upper end of one side of the power supply box (110), the bottom end of the connecting rod (111) being slidably connected to the inner wall of the connection groove (202), an electric heating plate (112) being fixedly mounted on the bottom end of the connecting rod (111) and close to the side of the discharge port (203), and the electric heating plate (112) being electrically connected to the power supply box (110) via the connecting rod (111).
5. The edge sealing device of a polycarbonate sheet according to claim 4, characterized in that: A material storage box (108) is arranged at the top of the limiting frame (104) and above the material discharge port (203); the front and back sides of the material storage box (108) are fixedly connected to support frames (107); the bottoms of the two support frames (107) are fixedly mounted on the limiting frame (104); and an observation slot (109) is provided in the middle of one side of the material storage box (108).
6. The edge sealing device of a polycarbonate sheet according to claim 4, characterized in that: The bottom of the limiting frame (104) is fixedly connected to support rods (103) on all sides, wherein the bottom of one side of the support rods (103) is fixedly connected to a base (101), and the top of the base (101) is fixedly mounted to the conveyor belt (102).
7. The edge sealing device of a polycarbonate sheet according to claim 4, characterized in that: An extrusion plate (105) is fixedly connected to the bottom of the limit frame (104) and located on a side close to the extrusion shaft (206); one side of the outer wall of the extrusion plate (105) is movably connected to the extrusion shaft (206); a guide ladder plate (106) is fixedly installed at the bottom of the extrusion plate (105); and the lower end of the guide ladder plate (106) faces the conveyor belt (102).
Citation Information
Patent Citations
Edge-sealing heating device of sunlight plate
CN211775153U