Anti-deviation belt conveyor

By using the combination of slide rollers and anti-dial mechanisms in the anti-dial belt conveyor, the positions of belts and rotating rollers can be quickly adjusted, and the belts are prevented from being deviated through early warning function, which solves the problem of manual adjustment time in the prior art and The lack of early warning function improves work efficiency and reduces work costs.

CN222433265UInactive Publication Date: 2025-02-07HEGANG LONGHUA MASCH MFG CO LTD
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Patent Information

Application Number
CN202420948247.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-01
Publication Date
2025-02-07
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing anti-deflection belt conveyor requires manual adjustment of the positioning bolts, which takes a long time, reduces work efficiency and lacks early warning functions, which leads to easy damage when the belt runs off and increases work costs.

Method used

An anti-deflection belt conveyor is designed, using the cooperation of a slide roller and an anti-deflection mechanism to drive the gears and racks to rotate through the second motor output shaft to quickly adjust the position of the belt and the rotating roller; at the same time, through the third The motor output shaft drives the transmission rod and slider to achieve timely reminders of the belt deviation.

Benefits of technology

The position of the belt and the rotating rollers is adjusted in a short time, which improves working efficiency, and avoids belt damage through early warning function, reducing work costs.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222433265U_ABST
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Abstract

The utility model relates to the technical field of conveyors, in particular to an anti-deviation belt conveyor, the surface of the other rotating roller is fixedly connected with the end of an output shaft of a first motor, and the first motor is fixedly connected with the inner wall of a box body through a support. An output shaft of a second motor rotates to drive a gear to rotate so as to drive a rack to slide along the surface of a rolling wheel, so that the rack slides along a through hole machined in a first shell, the positions of a belt and a rotating roller can be well adjusted within a short time, and therefore the working efficiency is improved; an output shaft of a third motor rotates to drive a rotating rod to rotate so as to drive a transmission rod to move, the transmission rod moves to drive a sliding block to slide along a sliding groove machined in a fixing plate and meanwhile drive a connecting rod to move, and the connecting rod moves to drive a moving frame to slide along a through hole machined in a second shell, so that an operator can be reminded of belt deviation in time; the belt is prevented from being damaged, so that the working cost is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of conveyors, in particular to an anti-deviation belt conveyor. Background Art

[0002] Belt conveyors have strong conveying capacity, long conveying distance, simple structure, easy maintenance, and can easily implement programmed control and automatic operation. The continuous or intermittent movement of the conveyor belt is used to convey items under 100KG or powdery or granular items. It runs at high speed, smoothly, with low noise, and can be transported up and down slopes.

[0003] For example, in an anti-deviation belt conveyor with the authorization announcement number "CN211109381U", the strip grooves of the bearing plate and the annular grooves on the active roller and the driven roller together limit the deviation of the convex strips in the direction perpendicular to the conveyor belt, reducing the probability of the conveyor belt deviating; after placing the material on the conveyor belt, the upper layer of the conveyor belt can be pressed against the bearing plate, so that the convex strips are not easy to fall out of the strip grooves, and the conveyor belt is less likely to deviate. However, the anti-deviation belt conveyor requires the operator to manually adjust the position of the driven shaft by adjusting the positioning bolts. Since the positioning bolts need to be turned many times when adjusting the positioning bolts manually, it takes a long time, thereby reducing work efficiency. At the same time, the anti-deviation belt conveyor has no early warning function. When the belt deviates, if the operator fails to find it in time, it is easy to cause the belt to be directly wrapped around the active shaft and the driven shaft, causing damage to the belt, thereby increasing work costs. Utility Model Content

[0004] The utility model aims to solve the problem that the position of the driven shaft is adjusted by the operator manually adjusting the positioning bolt. Since the positioning bolt needs to be rotated many times when adjusting the positioning bolt manually, it takes a long time, thereby reducing the work efficiency. At the same time, the anti-deviation belt conveyor has no early warning function. When the belt deviates, if the operator fails to find it in time, it is easy to cause the belt to be directly wrapped around the driving shaft and the driven shaft, causing damage to the belt, thereby increasing the work cost. Therefore, an anti-deviation belt conveyor is proposed.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A deviation-proof belt conveyor is designed, comprising a box body, an anti-deviation mechanism is arranged inside the box body, an auxiliary anti-deviation mechanism is symmetrically arranged inside the box body, a plurality of rollers are arranged inside the box body, the plurality of rollers are rotatably connected by belts, one of the rollers is rotatably connected to the inner wall of the box body through a pin shaft, the surface of another roller is fixedly connected to the end of the output shaft of a first motor, and the first motor is fixedly connected to the inner wall of the box body through a bracket.

[0007] Preferably, a buzzer is installed on the inner wall of the box, and an opening and closing plate is hinged on the surface of the box.

[0008] Preferably, the auxiliary anti-slip mechanism includes a first shell, the surface of the first shell is fixedly connected to the inner wall of the box, the inner wall of the first shell is fixedly connected to a second motor through a bracket, the end of the output shaft of the second motor is fixedly connected to a gear, the gear is meshed with a rack, the surface of the rack is fitted with the surfaces of two rollers, a plurality of rollers are rotatably connected to the inner wall of the first shell through a pin, the surface of the rack is tightly pressed against the surface of the bolt, the bolt is threadedly connected to the first shell, and the rack is slidably connected to the first shell through a through hole.

[0009] Preferably, a moving plate is fixedly connected to the end of the rack, a signal transmitter and a signal receiver are fixedly mounted on the surface of the moving plate, and the signal transmitter is electrically connected to the buzzer.

[0010] Preferably, the anti-slip mechanism includes a second shell, the inner wall of the second shell is fixedly connected to a third motor via a bracket, the output shaft of the third motor is rotatably connected to a fixed plate via a bearing, the end of the output shaft of the third motor is fixedly connected to a rotating rod, the rotating rod is movably connected to a transmission rod via a pin, the transmission rod is movably connected to a connecting rod and a slider respectively via a pin, the slider is slidably connected to a slide groove processed on the fixed plate, the connecting rod is movably connected to a movable frame via a pin, and the movable frame is slidably connected to the second shell via a bracket and a through hole.

[0011] Preferably, the end of the movable frame is rotatably connected to a sliding roller via a pin, and the surface of the second shell is fixedly connected to the inner wall of the box via a bracket.

[0012] The utility model proposes an anti-deviation belt conveyor, which has the beneficial effect that: through the cooperation of the sliding roller and the anti-deviation mechanism, the second motor output shaft rotates to drive the gear to rotate, thereby driving the rack to slide along the roller surface, so that the rack slides along the through hole processed on the first shell, so that the position of the belt and the roller can be adjusted in a shorter time, thereby improving work efficiency.

[0013] Through the cooperation of the moving plate and the auxiliary anti-deviation mechanism, the rotation of the output shaft of the third motor drives the rotating rod to rotate, thereby driving the transmission rod to move. The movement of the transmission rod drives the slider to slide along the slide groove processed on the fixed plate, and at the same time drives the connecting rod to move. The movement of the connecting rod drives the moving frame to slide along the through hole processed on the second outer shell, so as to realize timely reminding the operator of the belt deviation, avoid belt damage, and thus reduce work costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the structure of the utility model;

[0015] Figure 2 for Figure 1 A front cross-sectional view of

[0016] Figure 3 for Figure 2 The right side cross-sectional view of the auxiliary anti-slip mechanism;

[0017] Figure 4 for Figure 1 A partial right side sectional view;

[0018] Figure 5 for Figure 1 The left side cross-sectional view of the center anti-slip mechanism;

[0019] Figure 6 for Figure 2 Front sectional view of the auxiliary anti-slip mechanism.

[0020] In the figure: 1, box body, 2, first motor, 3, anti-deviation mechanism, 301, second shell, 302, third motor, 303, rotating rod, 304, transmission rod, 305, slider, 306, fixed plate, 307, connecting rod, 308, moving frame, 4, sliding roller, 5, signal receiver, 6, rotating roller, 7, signal transmitter, 8, buzzer, 9, auxiliary anti-deviation mechanism, 901, first shell, 902, second motor, 903, gear, 904, rack, 905, roller, 906, bolt, 10, moving plate, 11, belt, 12, opening and closing plate. DETAILED DESCRIPTION

[0021] The utility model is further described below in conjunction with the accompanying drawings:

[0022] See attached Figure 1-6In the present embodiment, a belt conveyor for preventing deviation is provided, wherein the belt 11, the first motor 2 and the roller 6 are the main structures of the belt conveyor, including a box body 1, an anti-deviation mechanism 3 is arranged inside the box body 1, an auxiliary anti-deviation mechanism 9 is symmetrically arranged inside the box body 1, a plurality of rollers 6 are arranged inside the box body 1, two rollers 6 are rotatably connected by the belt 11, one of the rollers 6 is rotatably connected to the inner wall of the box body 1 by a pin shaft, and the surface of the other roller 6 is fixedly connected to the end of the output shaft of the first motor 2, and the rotation of the output shaft of the first motor 2 drives the other roller 6 to rotate, and drives one of the rollers 6 through the belt 11 The roller 6 rotates, the first motor 2 is fixedly connected to the inner wall of the box body 1 through the bracket, a buzzer 8 is installed on the inner wall of the box body 1, an opening and closing plate 12 is hinged on the surface of the box body 1, and the end of the rack 904 is fixedly connected to the movable plate 10. The movement of the rack 904 drives the movable plate 10 to move. The surface of the movable plate 10 is respectively fixedly installed with a signal transmitter 7 and a signal receiver 5. The signal transmitter 7 is electrically connected to the buzzer 8. The end of the movable frame 308 is rotatably connected to the sliding roller 4 through a pin shaft. The movement of the movable frame 308 drives the sliding roller 4 to move. The surface of the second shell 301 is fixedly connected to the inner wall of the box body 1 through the bracket.

[0023] See attached Figure 3 and attached Figure 6

[0024] The auxiliary anti-deviation mechanism 9 includes a first shell 901, the surface of the first shell 901 is fixedly connected to the inner wall of the box body 1, the inner wall of the first shell 901 is fixedly connected to the second motor 902 through a bracket, the end of the output shaft of the second motor 902 is fixedly connected to a gear 903, the gear 903 is meshed with a rack 904, the surface of the rack 904 is in contact with the surfaces of two rollers 905, the two rollers 905 are rotatably connected to the inner wall of the first shell 901 through a pin, the surface of the rack 904 is tightly pressed against the surface of the bolt 906, the bolt 906 is threadedly connected to the first shell 901, the rack 904 is slidably connected to the first shell 901 through a through hole, the output shaft of the second motor 902 rotates to drive the gear 903 to rotate, thereby driving the rack 904 to slide along the surface of the roller 905, so that the rack 904 slides along the through hole processed on the first shell 901.

[0025] See attached Figure 5

[0026] The anti-deviation mechanism 3 includes a second shell 301, the inner wall of which is fixedly connected to a third motor 302 through a bracket, the output shaft of the third motor 302 is rotatably connected to a fixed plate 306 through a bearing, a rotating rod 303 is fixedly connected to the end of the output shaft of the third motor 302, the rotating rod 303 is movably connected to a transmission rod 304 through a pin shaft, the transmission rod 304 is movably connected to a connecting rod 307 and a slider 305 through a pin shaft, the slider 305 is slidably connected to a slide groove processed on the fixed plate 306, the connecting rod 307 is movably connected to a moving frame 308 through a pin shaft, the moving frame 308 is slidably connected to the second shell 301 through a bracket and a through hole, the output shaft of the third motor 302 rotates to drive the rotating rod 303 to rotate, thereby driving the transmission rod 304 to move, the movement of the transmission rod 304 drives the slider 305 to slide along the slide groove processed on the fixed plate 306, and at the same time drives the connecting rod 307 to move, and the movement of the connecting rod 307 drives the moving frame 308 to slide along the through hole processed on the second shell 301.

[0027] Working principle:

[0028] When adjusting the anti-deviation belt conveyor:

[0029] Moving plate adjustment process:

[0030] First, adjust the distance between the moving plates 10 on both sides according to the width of the conveyor belt, turn the bolt 906 counterclockwise, and then start the power supply of the second motor 902 on the left. The output shaft of the second motor 902 rotates counterclockwise to drive the gear 903 to rotate, thereby driving the rack 904 to slide along the surface of the roller 905, so that the rack 904 slides to the right along the through hole processed on the first shell 901, and the rack 904 moves to the right to drive the moving plate 10 to move to the right. When the signal transmitter 7 and the signal receiver 5 move to the vicinity of the belt 11, turn off the power supply of the second motor 902 on the left, turn the bolt 906 clockwise to make the end of the bolt 906 press against the surface of the rack 904, and similarly adjust the position of the moving plate 10 on the right to move the moving plate 10 on the right to the vicinity of the belt 11.

[0031] Slide roller adjustment process:

[0032] Start the power supply of the third motor 302, the output shaft of the third motor 302 rotates to drive the rotating rod 303 to rotate, thereby driving the transmission rod 304 to move back and forth, the movement of the transmission rod 304 drives the slider 305 to slide back and forth along the slide groove processed on the fixed plate 306, and at the same time drives the connecting rod 307 to move, and the movement of the connecting rod 307 drives the moving frame 308 to slide back and forth along the through hole processed on the second shell 301, when the rotating rod 303 rotates 90 degrees clockwise, the moving frame 308 moves to the maximum distance, and the moving frame 308 moves downward, driving the sliding roller 4 to move downward.

[0033] Preventing belt deviation process:

[0034] When the belt 11 deviates, the belt 11 blocks the signal receiver 5 from receiving the signal, and the signal transmitter 7 makes the buzzer 5 sound to remind the staff that the belt 11 deviates. The operator can turn off the power supply of the first motor 2 in time to prevent the belt 11 from being damaged, thereby reducing the working cost, and then start the power supply of the third motor 302, and the moving frame 308 moves downward to drive the sliding roller 4 to move downward. When the surface of the sliding roller 4 is tightly fitted with the surface of the belt 11, the surface of the belt 11 is tightly fitted with the surfaces of the two rotating rollers 6, so that the tightness of the belt 11 can be quickly adjusted to prevent the belt from deviating, thereby improving the working efficiency.

[0035] Although the present invention has been shown and described with reference to the preferred embodiments, it will be understood by those skilled in the art that various changes in form and details may be made therein within the scope of the claims.

Claims

1. An anti-deviation belt conveyor, comprising a housing (1), characterized in that: An anti-deviation mechanism (3) is provided inside the box (1), an auxiliary anti-deviation mechanism (9) is symmetrically provided inside the box (1), a plurality of rollers (6) are provided inside the box (1), the plurality of rollers (6) are rotatably connected via a belt (11), one of the rollers (6) is rotatably connected to the inner wall of the box (1) via a pin, the surface of another roller (6) is fixedly connected to the end of the output shaft of the first motor (2), and the first motor (2) is fixedly connected to the inner wall of the box (1) via a bracket.

2. The anti-deviation belt conveyor according to claim 1, characterized in that: A buzzer (8) is installed on the inner wall of the box body (1), and an opening and closing plate (12) is hinged on the surface of the box body (1).

3. The anti-deviation belt conveyor according to claim 1, characterized in that: The auxiliary anti-deviation mechanism (9) comprises a first shell (901), the surface of the first shell (901) is fixedly connected to the inner wall of the box body (1), the inner wall of the first shell (901) is fixedly connected to a second motor (902) via a bracket, the end of the output shaft of the second motor (902) is fixedly connected to a gear (903), the gear (903) is meshed with a rack (904), the surface of the rack (904) is in contact with the surfaces of two rollers (905), the plurality of rollers (905) are rotatably connected to the inner wall of the first shell (901) via a pin, the surface of the rack (904) is tightly pressed against the surface of a bolt (906), the bolt (906) is threadedly connected to the first shell (901), and the rack (904) is slidably connected to the first shell (901) via a through hole.

4. The anti-deviation belt conveyor according to claim 3 is characterized in that: The end of the rack (904) is fixedly connected to a moving plate (10), and a signal transmitter (7) and a signal receiver (5) are respectively fixedly mounted on the surface of the moving plate (10), and the signal transmitter (7) is electrically connected to a buzzer (8).

5. The anti-deviation belt conveyor according to claim 1, characterized in that: The anti-deviation mechanism (3) comprises a second housing (301), the inner wall of the second housing (301) is fixedly connected to a third motor (302) via a bracket, the output shaft of the third motor (302) is rotatably connected to a fixed plate (306) via a bearing, a rotating rod (303) is fixedly connected to the end of the output shaft of the third motor (302), the rotating rod (303) is movably connected to a transmission rod (304) via a pin, the transmission rod (304) is movably connected to a connecting rod (307) and a slider (305) via a pin, the slider (305) is slidably connected to a slide groove processed on the fixed plate (306), the connecting rod (307) is movably connected to a moving frame (308) via a pin, and the moving frame (308) is slidably connected to the second housing (301) via a bracket and a through hole.

6. The anti-deviation belt conveyor according to claim 5, characterized in that: The end of the movable frame (308) is rotatably connected to a sliding roller (4) via a pin shaft, and the surface of the second shell (301) is fixedly connected to the inner wall of the box body (1) via a bracket.

Citation Information

Patent Citations

  • Anti-deviation belt conveyor

    CN211109381U