Movable automatic centralized feeding joist barrow device for EVA (Ethylene Vinyl Acetate) raw materials

By designing a movable EVA raw material automatic centralized feeding truss device, using technical means such as mobile truss tracks and position sensing plates, the automatic feeding of EVA raw materials is realized, and the problems of high labor intensity and long feeding time caused by manual feeding are solved. Improve work efficiency and product quality.

CN222433320UActive Publication Date: 2025-02-07JA SOLAR (DONGHAI) NEW MATERIALS TECH CO LTD
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Patent Information

Application Number
CN202421093161.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-20
Publication Date
2025-02-07
Estimated Expiration
2034-05-20

AI Technical Summary

Technical Problem

The existing EVA raw material feeding method is manually operated, resulting in high labor intensity and long feeding time, which affects work efficiency and may produce crushing and product quality.

Method used

A movable EVA raw material automatic centralized feeding truss device is designed, and a combination of mobile truss tracks, position sensing plates, encoders and drive motors is used to realize the precise positioning and automatic feeding of the feeding kettle.

Benefits of technology

The feeding time is shortened, the labor intensity of staff is reduced, the entire feeding process is automated, the work efficiency is improved, the production of crushing is reduced, and the product quality is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a movable EVA (Ethylene Vinyl Acetate) raw material automatic centralized charging truss vehicle device, which belongs to the technical field of sizing material equipment, and comprises a plurality of stirring kettles and charging kettles for supplementing materials to the stirring kettles, a movable truss vehicle track is arranged along the tops of the arranged stirring kettles, and the charging kettles are erected on a movable vehicle frame; the movable frame is erected on the movable truss track and driven by the driving motor to walk, the driving motor is electrically connected with the encoder, the position sensing plate is installed above the corresponding stirring kettle, a discharging port of the feeding kettle is closed through the pneumatic bin door, the pneumatic vibrator is installed on the kettle wall of the feeding kettle, and the position sensing plate, the driving motor and the encoder are electrically connected. Signals are output to the encoder through the position sensing plate, the encoder converts data position information and then enables the driving motor to drive the movable frame to move to a designated position, the technical problems that feeding time is shortened through automatic feeding, and labor intensity of workers is reduced are solved, and the automatic feeding device is mainly applied to feeding of the stirring kettle.
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Description

Technical Field

[0001] The invention belongs to the technical field of feeding equipment, and in particular relates to a movable EVA raw material automatic centralized feeding gantry vehicle device. Background Art

[0002] If solar cells are directly exposed to the air, their photoelectric conversion efficiency will drop quickly and lose their practical value. In order to achieve the purpose of isolation from the outside world, it is necessary to use transparent, light-resistant, good bonding performance, able to withstand atmospheric changes and elastic ethylene-vinyl acetate copolymer (EVA) film to encapsulate the solar cell and bond it with the upper and lower protective materials to form a solar cell module.

[0003] The main process of EVA film includes liquid preparation, mixing, extrusion, shaping, slitting, packaging, etc. The mixing process is particularly important. EVA particles and cross-linking agents, auxiliary cross-linking agents, silane coupling agents, light stabilizers and other additives need to be put into the batching kettle in a certain proportion and mixed evenly. Stir at a temperature of 40°C for 4 hours to make dry resin particles.

[0004] At present, there are two main ways to add EVA particles. One is to manually unstack and break the bags, and pour them directly into the mixing kettle from the feeding port on the second floor. Generally, there are two types of EVA stacking packages, 40 bags per pallet and 60 bags per pallet, each bag is 25 kg. Workers have to move down bags one by one, break the bags and pour them into the mixing kettle. This method is very labor-intensive. The other is to manually unstack and break the bags, pour them into stainless steel containers, and then use pneumatic conveying to pump them into the mixing kettle. The feeding time of these two methods is usually more than one hour, which will occupy the mixing time of the mixing kettle, resulting in low work efficiency, and high labor intensity. The pneumatic conveying method will also produce a certain amount of broken powder, affecting the quality of the product. Summary of the invention

[0005] Purpose of the invention: The purpose of the present invention is to provide a movable EVA raw material automatic centralized feeding gantry device to solve the technical problems of automatic feeding, shortening the feeding time and reducing the labor intensity of the staff.

[0006] The above technical objectives of the present invention are achieved through the following technical solutions: A movable EVA raw material automatic centralized feeding gantry device, comprising a plurality of stirring tanks arranged in a strip shape, and a feeding tank for feeding the stirring tanks, characterized in that;

[0007] A movable gantry track is arranged along the top of the mixing tank arranged in strips;

[0008] A mobile frame, wherein the mobile frame adopts a four-wheel drive design, the charging kettle is mounted on the mobile frame, the charging kettle is mounted on the mobile frame through a shock absorber, the mobile frame is mounted on the mobile truss track and driven by a driving motor, and the driving motor is electrically connected to an encoder;

[0009] A position sensing plate, wherein the position sensing plate is installed above the corresponding stirring tank;

[0010] A feeding kettle, the discharge port of which is closed by a pneumatic silo door, and a pneumatic vibrator is installed on the kettle wall of the feeding kettle;

[0011] The position sensing board, the driving motor and the encoder are electrically connected, and the position sensing board outputs a signal to the encoder. The encoder converts the data position information of the position sensing board so that the driving motor drives the moving frame to move to the specified position.

[0012] Furthermore: the top of the feeding kettle is provided with a silo protection net and a silo bag breaking knife.

[0013] Furthermore: the feeding kettle is equipped with a weighing sensor to weigh the feeding kettle.

[0014] Furthermore: a magnetic fence is installed on the discharge port of the feeding kettle.

[0015] Furthermore: a crushing device is installed at the bottom of the feeding kettle.

[0016] Compared with the prior art, the present invention has the following advantages: by equipping the arranged stirring kettle with a mobile gantry track and utilizing a combination of a position sensing plate, an encoder and a driving motor, the mobile frame can be used to drive the charging kettle to precisely position the charging kettle, thereby achieving the purpose of rapid charging, and the entire working process is fully automatic, reducing the labor intensity of the staff, and has good applicability and popularization. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is the front view of the utility model;

[0018] Figure 2 It is a side view of the utility model;

[0019] Figure 3 It is a top view of the utility model;

[0020] Figure 4 This utility model Figure 1 A partial enlarged view. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0022] In the description of the invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0023] In one embodiment of the present invention, Figure 1-Figure 4 As shown, a movable EVA raw material automatic centralized feeding gantry device comprises a plurality of stirring tanks 1 arranged in a strip shape, and a feeding tank 2 for feeding the stirring tanks 1, characterized in that;

[0024] A movable gantry track 3 is arranged along the top of the mixing tank 1 arranged in a strip shape;

[0025] A mobile frame 4, wherein the mobile frame 4 adopts a four-wheel drive design, the charging kettle 2 is mounted on the mobile frame 4, the charging kettle 2 is mounted on the mobile frame 4 through a shock absorber 7, the mobile frame 4 is mounted on the mobile truss track 3 and driven by a driving motor 5, and the driving motor 5 is electrically connected to an encoder 6;

[0026] A position sensing plate 10, wherein the position sensing plate 10 is installed above the corresponding stirring tank 1;

[0027] A feeding kettle 2, the discharge port of which is closed by a pneumatic silo door 12, and a pneumatic vibrator 13 is installed on the kettle wall of the feeding kettle 2;

[0028] The position sensing board 10, the driving motor 5 and the encoder 6 are electrically connected, and the position sensing board 10 outputs a signal to the encoder 6, and the encoder 6 converts the data position information of the position sensing board 10 so that the driving motor 5 drives the moving frame 4 to move to the specified position.

[0029] By adopting the above technical solution: after one of the multiple stirring kettles 1 sends out a material shortage signal, the position sensing plate 10 corresponding to it sends the coordinate information to the encoder 6, and the encoder 6 calculates the distance according to the coordinate information to control the drive motor 5 to start the moving frame 4 to reach the material calling position, and opens the pneumatic silo door 12, and the EVA raw materials in the feeding kettle 2 quickly enter the stirring kettle 2, the feeding time is short, the efficiency is high, and the whole working process is fully automatic, which reduces the labor intensity of the staff;

[0030] In one embodiment of the present invention, Figure 1-Figure 4 As shown, the top of the feeding kettle 2 is provided with a silo protection net 9 and a silo bag breaking knife 8.

[0031] By adopting the above technical solution: in order to prevent the raw material bags from being transferred into the feeding kettle 2, a silo protection net 9 is installed above the feeding kettle 2. After the raw material bags are cut through by the silo breaking device 8, the raw materials enter the feeding kettle through the silo protection net 9, while the raw material bags are isolated above the silo protection net 9.

[0032] In one embodiment of the present invention, Figure 1-Figure 4 As shown, the feeding kettle 2 is equipped with a weighing sensor 11 to weigh the feeding kettle 2 .

[0033] By adopting the above technical solution: the feeding kettle 2 is equipped with a weighing sensor 11 to provide real-time feedback on the weight of the feeding kettle 2, thereby achieving accurate feeding.

[0034] In one embodiment of the present invention, Figure 1-Figure 4 As shown, a magnetic fence 14 is installed on the discharge port of the charging kettle 2.

[0035] By adopting the above technical solution: by installing a magnetic fence 14 on the discharge port of the feeding kettle 2, the raw materials about to enter the stirring kettle 2 are magnetically separated, and the magnetic bars of the magnetic fence 14 adsorb ferromagnetic foreign matter that may exist in the raw materials.

[0036] In one embodiment of the present invention, Figure 1 - As shown in Figure 4, a crushing device 15 is installed at the bottom of the feeding kettle 2.

[0037] By adopting the above technical solution: the crushing device 15 is used to crush the lumps in the raw material particles and block the discharge port of the feeding kettle 2.

[0038] The above is only a preferred embodiment of the present invention. It should be pointed out that a person skilled in the art can make several improvements without departing from the principle of the present invention. These improvements should also be regarded as within the protection scope of the present invention.

Claims

1. A movable EVA raw material automatic centralized feeding gantry device, comprising a plurality of stirring tanks (1) arranged in a strip shape, and a feeding tank (2) for feeding the stirring tanks (1), characterized in that ; A movable gantry track (3), wherein the movable gantry track (3) is arranged along the top of the mixing tank (1) arranged in a strip shape; A mobile frame (4), the charging kettle (2) is mounted on the mobile frame (4), the mobile frame (4) is mounted on the mobile gantry track (3) and is driven by a drive motor (5), and the drive motor (5) is electrically connected to an encoder (6); A position sensing plate (10), wherein the position sensing plate (10) is installed above the corresponding stirring tank (1); A charging kettle (2), the discharge port of the charging kettle (2) being closed by a pneumatic silo door (12), and a pneumatic vibrator (13) being installed on the kettle wall of the charging kettle (2); The position sensing plate (10), the drive motor (5) and the encoder (6) are electrically connected, and a signal is output to the encoder (6) via the position sensing plate (10). The encoder (6) converts the data position information of the position sensing plate (10) so that the drive motor (5) drives the moving frame (4) to move to a specified position.

2. According to claim 1, a movable EVA raw material automatic centralized feeding gantry device is characterized by: The charging kettle (2) is mounted on the moving frame (4) via a shock absorber (7).

3. The movable EVA raw material automatic centralized feeding gantry device according to claim 1 is characterized by: The top of the feeding kettle (2) is provided with a silo protection net (9) and a silo bag breaking knife (8).

4. The movable EVA raw material automatic centralized feeding gantry device according to claim 1 is characterized by: The feeding kettle (2) is equipped with a weighing sensor (11) for weighing the feeding kettle (2).

5. The movable EVA raw material automatic centralized feeding gantry device according to claim 1 is characterized by: A magnetic fence (14) is installed on the discharge port of the charging kettle (2).

6. The movable EVA raw material automatic centralized feeding gantry device according to claim 1 is characterized by: A crushing device (15) is installed at the bottom of the feeding kettle (2).

7. The movable EVA raw material automatic centralized feeding gantry device according to claim 1 is characterized by: The mobile frame (4) adopts a four-wheel drive design.