Wheel cover softening and feeding tool

By designing the wheel cover softening and loading tooling, and using the automation technology of the loading mechanism and the loading mechanism, the problems of low softening efficiency and insufficient safety of the automobile wheel cover base in the prior art are solved, and an efficient and safe softening process is achieved. .

CN222433453UActive Publication Date: 2025-02-07CHENGDU XUYANG FUJIA HUIFENG AUTOMOTIVE INTERIOR PARTS CO LTD
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Patent Information

Application Number
CN202420186212.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-25
Publication Date
2025-02-07
Estimated Expiration
2034-01-25

AI Technical Summary

Technical Problem

In the prior art, the softening process of the automobile wheel cover base requires manual placement into the softening furnace, resulting in low softening efficiency, insufficient safety and high labor intensity.

Method used

A wheel cover softening and loading tool is designed, including a softening furnace, a loading mechanism and a loading mechanism. The feeding mechanism automatically pushes the wheel cover base into the softening furnace through the cooperation of the load-bearing plate, slide rail, roller, support plate, first drive member and second drive member; the feeding mechanism uses item sensors, electric push rods and Push the plate to achieve automatic discharge.

Benefits of technology

It improves the softening efficiency of the automobile wheel cover base, reduces the labor intensity of staff, and enhances the safety of the softening process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of wheel covers, and discloses a wheel cover softening feeding tool which comprises a softening furnace, four supporting rods which are distributed on the front side and the rear side in pairs are arranged on the right side of the softening furnace, and feeding mechanisms used for improving the wheel cover softening feeding efficiency are arranged at the tops of the supporting rods on the front side and the rear side. The left end of the upper side of the feeding mechanism is provided with a discharging mechanism used for pushing out a wheel cover. The feeding mechanism comprises two bearing plates, eight sliding rails, a plurality of rolling wheels, eight supporting plates, two first driving parts, a second driving part and two net plates. According to the wheel cover softening and feeding tool, through mutual cooperation of the bearing plate, the sliding rail, the rolling wheels, the supporting plate, the first driving part and the second driving part, a net plate can be moved to the leftmost end of the sliding rail, then an automobile wheel cover base part can be pushed into a softening furnace through the discharging mechanism, and therefore the softening efficiency of the automobile wheel cover base part is improved; and the labor intensity of workers is greatly reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of wheel covers, in particular to a wheel cover softening and feeding tool. Background Art

[0002] A car wheel cover is a decorative and protective accessory used to cover the tires of a vehicle. It is usually made of plastic, alloy or other durable materials and comes in different designs and styles, which can be selected according to the owner's personal preferences and vehicle type.

[0003] Automobile wheel covers not only serve as decorations for wheels, but also prevent stones and mud from splashing onto the body of the car and causing damage to the body sheet metal, while also playing the role of sound absorption and noise reduction. Generally, when manufacturing automobile wheel covers, a process of softening the automobile wheel cover base is required, and during the softening process, the automobile wheel cover base needs to be placed in a softening furnace for softening. However, the prior art is to manually place the base into the softening furnace, which is not only time-consuming and labor-intensive, but also has the problems of low softening efficiency and safety. Utility Model Content

[0004] In view of the shortcomings of the prior art, the utility model provides a wheel cover softening feeding tooling, which has the advantages of high softening efficiency, etc., and solves the problem that the prior art requires manual placement into the softening furnace, which is not only time-consuming and labor-intensive, but also has the problems of low softening efficiency and safety.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a wheel cover softening and feeding tool, comprising a softening furnace, wherein four support rods are arranged on the right side of the softening furnace and are distributed in pairs on the front and rear sides, and a feeding mechanism for improving the softening and feeding efficiency of the wheel cover is arranged on the top of the support rods on the front and rear sides, and a feeding mechanism for pushing out the wheel cover is arranged on the left end of the upper side of the feeding mechanism;

[0006] The feeding mechanism includes two load-bearing plates, eight slide rails, a plurality of rollers, eight support plates, two first driving members, a second driving member and two mesh plates. The lower surfaces of the two load-bearing plates are respectively fixed on the tops of the front and rear support rods, wherein four of the slide rails are opened in pairs on the upper surfaces of the two load-bearing plates, wherein the four support plates are evenly fixed on the lower surfaces of the mesh plates, the rollers are fixed on the lower surfaces of the support plates and roll in the inner cavities of the slide rails, the two first driving members are arranged on the opposite side of the two load-bearing plates, and the second driving member is arranged on the opposite side of the four support rods.

[0007] By adopting this technical solution, the efficiency of softening the base member of the automobile wheel cover is improved and the labor intensity of the staff is greatly reduced.

[0008] Furthermore, the first driving member includes a first threaded rod, a No. 1 motor and two screw sleeves. The right end of the first threaded rod is rotatably connected to the side opposite to the right side wall of the inner cavity of the load-bearing plate through a bearing. The No. 1 motor is fixed to the left side wall of the inner cavity of one of the load-bearing plates and its output shaft is fixed to the left side of the first threaded rod. The two screw sleeves are threadedly connected to the first threaded rod.

[0009] By adopting this technical solution, the movement of the screen can be driven.

[0010] Furthermore, the cross-sectional shape of the load-bearing plate is L-shaped, the size of the inner cavity of the slide rail is matched with the size of the roller, and the left end of the load-bearing plate extends to the upper side of the inner cavity of the softening furnace.

[0011] By adopting this technical solution, the roller can roll in the inner cavity of the slide rail.

[0012] Furthermore, the opposite sides of the four screw sleeves penetrate the load-bearing plate and extend to the opposite sides of the two load-bearing plates and are fixed to the front and rear sides of the mesh plate, and the right sides of the two first threaded rods penetrate the load-bearing plate and extend to the right side of the load-bearing plate and the outer surfaces are connected by belt drive.

[0013] By adopting this technical solution, the mesh plate can be driven to move by the movement of the screw sleeve.

[0014] Furthermore, the second driving member includes four cylinders and a movable plate, the four cylinders are respectively fixed on the opposite sides of the four support rods, the piston rods of the four cylinders are fixed to the lower surface of the movable plate, and the other four slide rails are opened in pairs at the front and rear ends of the upper surface of the movable plate, and the size of the movable plate is smaller than the distance between the two load-bearing plates.

[0015] By adopting this technical solution, the softening efficiency is improved.

[0016] Furthermore, the unloading mechanism includes a vertical plate, an object sensor, a No. 2 motor, a second threaded rod, a movable sleeve, a mounting plate, an electric push rod and a push plate. The vertical plate is fixed to the left end of the upper surface of the rear load-bearing plate, the object sensor is fixed to the right end of the outer surface of the vertical plate, the No. 2 motor is fixed to the right side of the vertical plate and its output shaft passes through the inner cavity of the vertical plate and is fixed to the second threaded rod, the movable sleeve is threadedly connected to the second threaded rod, the mounting plate is fixed to the outer surface of the movable sleeve, the back of the electric push rod is fixed to the mounting plate, and the output shaft of the electric push rod is fixed to the push plate.

[0017] By adopting this technical solution, the automobile wheel cover base can be automatically pushed into the softening furnace, which greatly reduces the labor intensity.

[0018] Furthermore, the left side of the second threaded rod is rotatably connected to the left side wall of the inner cavity of the vertical plate via a bearing.

[0019] By adopting this technical solution, the second threaded rod can be supported by the vertical plate.

[0020] Furthermore, sliders are fixed to the upper and lower ends of the back of the mounting plate, and sliding grooves matching the size of the sliders are provided to the upper and lower ends of the outer surface of the vertical plate.

[0021] By adopting this technical solution, the movement of the mounting plate can be limited.

[0022] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0023] 1. The wheel cover softening feeding tooling can move the screen to the leftmost end of the slide rail by arranging the load-bearing plate, the slide rail, the roller, the support plate, the first driving member and the second driving member in cooperation with each other, and then the automobile wheel cover base can be pushed into the softening furnace through the unloading mechanism, thereby improving the efficiency of softening the automobile wheel cover base and greatly reducing the labor intensity of the staff.

[0024] 2. The wheel cover softening and feeding tooling, when the screen moves to the leftmost end of the first threaded rod, the object sensor can sense the existence of the object and transmit a signal to the controller, and then the controller starts the No. 2 motor, and cooperates with the second threaded rod, movable sleeve, mounting plate, electric push rod and push plate to push the automobile wheel cover base into the softening furnace. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a schematic diagram of the structure of the utility model;

[0026] Figure 2 This is a schematic diagram of the structure of the feeding mechanism of the utility model;

[0027] Figure 3 This is a schematic diagram of the load-bearing plate structure of the utility model;

[0028] Figure 4 It is a top view schematic diagram of the feeding mechanism structure of the utility model;

[0029] Figure 5 It is a schematic diagram of the structure of the feeding mechanism of the utility model.

[0030] In the figure: 1. Softening furnace; 2. Support rod; 3. Loading mechanism; 31. Load-bearing plate; 32. Slide rail; 33. Roller; 34. Support plate; 35. First driving member; 351. First threaded rod; 352. No. 1 motor; 353. Screw sleeve; 36. Second driving member; 361. Cylinder; 362. Movable plate; 37. Mesh plate; 4. Unloading mechanism; 41. Vertical plate; 42. Object sensor; 43. No. 2 motor; 44. Second threaded rod; 45. Moving sleeve; 46. Mounting plate; 47. Electric push rod; 48. Push plate. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0032] See also Figure 1 The wheel cover softening and feeding tooling in this embodiment includes a softening furnace 1. Four support rods 2 distributed in pairs on the front and rear sides are provided on the right side of the softening furnace 1. A feeding mechanism 3 for improving the softening and feeding efficiency of the wheel cover is provided on the top of the front and rear support rods 2. A unloading mechanism 4 for pushing out the wheel cover is provided at the left end of the upper side of the feeding mechanism 3.

[0033] See also Figure 2-4 In order to improve the softening efficiency, the feeding mechanism 3 in this embodiment includes two load-bearing plates 31, eight slide rails 32, a plurality of rollers 33, eight support plates 34, two first driving members 35, a second driving member 36 and two mesh plates 37. The lower surfaces of the two load-bearing plates 31 are respectively fixed on the tops of the front and rear support rods 2, wherein the four slide rails 32 are opened in pairs on the upper surfaces of the two load-bearing plates 31, wherein the four support plates 34 are evenly fixed on the lower surfaces of the mesh plates 37, the rollers 33 are fixed on the lower surfaces of the support plates 34 and roll in the inner cavity of the slide rails 32, the two first driving members 35 are arranged on the opposite side of the two load-bearing plates 31, and the second driving member 36 is arranged on the opposite side of the four support rods 2.

[0034] Among them, the first driving member 35 includes a first threaded rod 351, a No. 1 motor 352 and two screw sleeves 353. The right end of the first threaded rod 351 is rotatably connected to the side opposite to the right side wall of the inner cavity of the load-bearing plate 31 through a bearing. The No. 1 motor 352 is fixed to the left side wall of the inner cavity of one of the load-bearing plates 31 and its output shaft is fixed to the left side of the first threaded rod 351. The two screw sleeves 353 are threadedly connected to the first threaded rod 351.

[0035] The movement of the mesh plate 37 drives the support plate 34 to move, so that the roller 33 can roll in the inner cavity of the slide rail 32 until it moves to the leftmost end of the first threaded rod 351, and the unloading mechanism 4 pushes the automobile wheel cover base on the upper surface of the upper mesh plate 37 into the softening furnace 1.

[0036] In this embodiment, the cross-sectional shape of the load-bearing plate 31 is L-shaped, the size of the inner cavity of the slide rail 32 is matched with the size of the roller 33, the left end of the load-bearing plate 31 extends to the upper side of the inner cavity of the softening furnace 1, the opposite sides of the four screw sleeves 353 all penetrate the load-bearing plate 31 and extend to the opposite side of the two load-bearing plates 31 and are fixed to the front and rear sides of the mesh plate 37, the right sides of the two first threaded rods 351 all penetrate the load-bearing plate 31 and extend to the right side of the load-bearing plate 31, and the outer surfaces are connected by a pulley structure for transmission, the automobile wheel cover base is placed on the upper surface of the upper mesh plate 37, and then the No. 1 motor 352 is started, the output shaft of the No. 1 motor 352 rotates, and then one of the first threaded rods 351 rotates, thereby rotating the other first threaded rod 351 through the belt, and the rotation of the first threaded rod 351 drives the screw sleeve 353 to move, thereby moving the mesh plate 37.

[0037] Among them, the second driving member 36 includes four cylinders 361 and a movable plate 362. The four cylinders 361 are respectively fixed on the opposite sides of the four support rods 2. The piston rods of the four cylinders 361 are all fixed to the lower surface of the movable plate 362. The other four slide rails 32 are opened in pairs at the front and rear ends of the upper surface of the movable plate 362. The size of the movable plate 362 is smaller than the distance between the two load-bearing plates 31.

[0038] It can be understood that by starting the four cylinders 361 synchronously and moving the piston rods of the four cylinders 361 upward, the movable plate 362 can be moved upward until it moves to the same height as the upper slide rail 32, and the automobile wheel cover base placed on the lower mesh plate 37 can be pushed into the softening furnace 1 through the unloading mechanism 4.

[0039] It should be noted that the mesh plate 37 on the upper surface of the movable plate 362 is also driven by the first driving member 35 , and the size of the lower mesh plate 37 is smaller than that of the upper mesh plate 37 .

[0040] See also Figure 5 In order to facilitate unloading, the unloading mechanism 4 in this embodiment includes a vertical plate 41, an object sensor 42, a second motor 43, a second threaded rod 44, a movable sleeve 45, a mounting plate 46, an electric push rod 47 and a push plate 48. The vertical plate 41 is fixed to the left end of the upper surface of the rear load-bearing plate 31, the object sensor 42 is fixed to the right end of the outer surface of the vertical plate 41, the second motor 43 is fixed to the right side of the vertical plate 41 and its output shaft passes through the inner cavity of the vertical plate 41 and is fixed to the second threaded rod 44, the movable sleeve 45 is threadedly connected to the second threaded rod 44, the mounting plate 46 is fixed to the outer surface of the movable sleeve 45, the back of the electric push rod 47 is fixed to the mounting plate 46, and the output shaft of the electric push rod 47 is fixed to the push plate 48.

[0041] In this embodiment, the left side of the second threaded rod 44 is rotatably connected to the left side wall of the inner cavity of the vertical plate 41 through a bearing. When the mesh plate 37 moves to the leftmost end of the first threaded rod 351, the object sensor 42 can sense the presence of the object and transmit a signal to the controller. Then the controller starts the No. 2 motor 43, and the output shaft of the No. 2 motor 43 rotates, thereby rotating the second threaded rod 44. Sliders are fixed on the upper and lower ends of the back of the mounting plate 46, and slide grooves matching the size of the sliders are provided on the upper and lower ends of the outer surface of the vertical plate 41, which can limit the movement of the mounting plate 46.

[0042] It can be understood that the rotation of the second threaded rod 44 drives the movable sleeve 45 and the mounting plate 46 to move until they move to the right side of the object and fit with the object, and the electric push rod 47 is started. The output shaft of the electric push rod 47 drives the push plate 48 to move forward, and then the output shaft of the second motor 43 is rotated to move the movable sleeve 45 and the mounting plate 46, and then the push plate 48 is moved, so that the automobile wheel cover base can be pushed into the softening furnace 1.

[0043] The working principle of the above embodiment is:

[0044] (1) When softening the automobile wheel cover base, first place the automobile wheel cover base on the upper surface of the upper mesh plate 37, then start the No. 1 motor 352, the output shaft of the No. 1 motor 352 rotates, and then one of the first threaded rods 351 rotates, thereby rotating the other first threaded rod 351 through the belt, and the rotation of the first threaded rod 351 drives the screw sleeve 353 to move, thereby moving the mesh plate 37, and the movement of the mesh plate 37 drives the support plate 34 to move, so that the roller 33 can roll in the inner cavity of the slide rail 32 until When it moves to the leftmost end of the first threaded rod 351, the unloading mechanism 4 pushes the automobile wheel cover base on the upper surface of the upper mesh plate 37 into the softening furnace 1, and the No. 1 motor 352 is reversed, so that the screw sleeve 353 can drive the upper mesh plate 37 to move to the right, and then the four cylinders 361 are started synchronously, and the piston rods of the four cylinders 361 move upward, so that the movable plate 362 can move upward until it moves to the same height as the upper slide rail 32, and the automobile wheel cover base placed on the lower mesh plate 37 can be pushed into the softening furnace 1 through the unloading mechanism 4;

[0045] (2) When the mesh plate 37 moves to the leftmost end of the first threaded rod 351, the object sensor 42 can sense the presence of the object and transmit a signal to the controller. Then the controller starts the second motor 43, and the output shaft of the second motor 43 rotates, thereby rotating the second threaded rod 44, thereby driving the movable sleeve 45 and the mounting plate 46 to move until they move to the right side of the object and fit with the object. Then the electric push rod 47 is started, and the output shaft of the electric push rod 47 drives the push plate 48 to move forward. Then, the output shaft of the second motor 43 rotates, so that the movable sleeve 45 and the mounting plate 46 can be moved, and then the push plate 48 can be moved, so that the automobile wheel cover base can be pushed into the softening furnace 1.

Claims

1. A wheel cover softening and loading tool, comprising a softening furnace (1), characterized in that: The right side of the softening furnace (1) is provided with four support rods (2) distributed in pairs on the front and rear sides, and the tops of the support rods (2) on the front and rear sides are provided with a feeding mechanism (3) for improving the feeding efficiency of the wheel cover softening, and the left end of the upper side of the feeding mechanism (3) is provided with a feeding mechanism (4) for pushing out the wheel cover; The feeding mechanism (3) comprises two load-bearing plates (31), eight slide rails (32), a plurality of rollers (33), eight support plates (34), two first driving members (35), a second driving member (36) and two mesh plates (37). The lower surfaces of the two load-bearing plates (31) are respectively fixed to the tops of the front and rear support rods (2). The four slide rails (32) are arranged in pairs on the upper surfaces of the two load-bearing plates (31). The four support plates (34) are evenly fixed on the lower surfaces of the mesh plates (37). The rollers (33) are fixed to the lower surfaces of the support plates (34) and roll in the inner cavities of the slide rails (32). The two first driving members (35) are arranged on opposite sides of the two load-bearing plates (31). The second driving members (36) are arranged on opposite sides of the four support rods (2).

2. The wheel cover softening and feeding tool according to claim 1, characterized in that: The first driving member (35) comprises a first threaded rod (351), a first motor (352) and two screw sleeves (353); the right end of the first threaded rod (351) is rotatably connected to a side opposite to the right side wall of the inner cavity of the bearing plate (31) via a bearing; the first motor (352) is fixed to the left side wall of the inner cavity of one of the bearing plates (31) and its output shaft is fixed to the left side of the first threaded rod (351); and the two screw sleeves (353) are threadedly connected to the first threaded rod (351).

3. The wheel cover softening and feeding tool according to claim 1, characterized in that: The cross-sectional shape of the load-bearing plate (31) is L-shaped, the size of the inner cavity of the slide rail (32) matches the size of the roller (33), and the left end of the load-bearing plate (31) extends to the upper side of the inner cavity of the softening furnace (1).

4. The wheel cover softening and feeding tool according to claim 2, characterized in that: The opposite sides of the four screw sleeves (353) all penetrate the load-bearing plate (31) and extend to the opposite sides of the two load-bearing plates (31) and are fixed to the front and rear sides of the mesh plate (37); the right sides of the two first threaded rods (351) all penetrate the load-bearing plate (31) and extend to the right side of the load-bearing plate (31), and the outer surfaces are connected via a belt drive.

5. The wheel cover softening and feeding tool according to claim 1, characterized in that: The second driving member (36) comprises four cylinders (361) and a movable plate (362). The four cylinders (361) are respectively fixed on opposite sides of the four support rods (2). The piston rods of the four cylinders (361) are all fixed to the lower surface of the movable plate (362). The other four slide rails (32) are opened in pairs at the front and rear ends of the upper surface of the movable plate (362). The size of the movable plate (362) is smaller than the distance between the two load-bearing plates (31).

6. The wheel cover softening and feeding tool according to claim 1, characterized in that: The unloading mechanism (4) comprises a vertical plate (41), an object sensor (42), a second motor (43), a second threaded rod (44), a movable sleeve (45), a mounting plate (46), an electric push rod (47) and a push plate (48), wherein the vertical plate (41) is fixed to the left end of the upper surface of the rear side load-bearing plate (31), the object sensor (42) is fixed to the right end of the outer surface of the vertical plate (41), the second motor (43) is fixed to the right side of the vertical plate (41) and its output shaft passes through the inner cavity of the vertical plate (41) and is fixed to the second threaded rod (44), the movable sleeve (45) is threadedly connected to the second threaded rod (44), the mounting plate (46) is fixed to the outer surface of the movable sleeve (45), the back side of the electric push rod (47) is fixed to the mounting plate (46), and the output shaft of the electric push rod (47) is fixed to the push plate (48).

7. The wheel cover softening and feeding tool according to claim 6, characterized in that: The left side of the second threaded rod (44) is rotatably connected to the left side wall of the inner cavity of the vertical plate (41) via a bearing.

8. The wheel cover softening and feeding tool according to claim 6, characterized in that: Slide blocks are fixed to the upper and lower ends of the back of the mounting plate (46), and slide grooves matching the size of the slide blocks are provided at the upper and lower ends of the outer surface of the vertical plate (41).