Gas balance heating device of glass tempering furnace

By designing a gas balance heating device in a fiberglass tempering furnace, and using the heat exchange effect of metal pipes to heat compressed air, the problem of uneven temperature in the furnace is solved and the quality and energy efficiency of glass products are improved.

CN222434338UActive Publication Date: 2025-02-07XINYI PHOTOVOLTAIC IND (ANHUI) HLDG CO LTD
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Patent Information

Application Number
CN202420953204.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-06
Publication Date
2025-02-07
Estimated Expiration
2034-05-06

AI Technical Summary

Technical Problem

The gas balance device of the existing fiberglass tempering furnace cannot achieve uniform temperature distribution in the furnace, resulting in poor glass flatness and increased energy consumption.

Method used

A Fiberglass tempered furnace gas balance heating device is designed. By setting up inlet pipes, outlet pipes and transition pipes in the radiator shell, the heat exchange effect of metal pipes is used to heat the compressed air and introduce it into the furnace body to achieve uniform temperature distribution. .

Benefits of technology

The device effectively improves the flatness and quality of glass products, while reducing energy consumption and production costs.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222434338U_ABST
Patent Text Reader

Abstract

The utility model discloses a glass tempering furnace gas balance heating device which comprises a radiator shell, a gas inlet pipeline, a gas outlet pipeline and a transition pipeline, the gas inlet pipeline and the gas outlet pipeline are arranged in the radiator shell, the transition pipeline is connected with the gas inlet pipeline and the gas outlet pipeline, the gas inlet pipeline is located above the gas outlet pipeline, and the gas inlet pipeline, the gas outlet pipeline and the transition pipeline are metal pipelines. According to the gas balance heating device of the glass tempering furnace, the compressed air can be heated, and the heated compressed air enters the furnace body, so that the uniform distribution of the temperature in the furnace can be controlled, and the quality of a glass product can be improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of glass production equipment, and specifically relates to a glass tempering furnace gas balance heating device. Background Art

[0002] With the trend of lightweight photovoltaic modules, thinner tempered glass is required, and the flatness requirements of photovoltaic glass are becoming increasingly stringent. When the glass is heated in the deep processing tempering furnace, the airflow and temperature distribution in the furnace are uneven, which will cause the glass to have problems such as large flatness and corrugated bends.

[0003] In addition, the gas balance of the existing glass tempering furnace is achieved by blowing compressed air directly into the furnace body, which can only adjust the air flow and the air pressure balance in the furnace, but cannot achieve the control of uniform temperature distribution in the furnace. Moreover, blowing unheated compressed air into the furnace will cause a large amount of heat loss in the furnace, thereby increasing the energy consumption of the equipment.

[0004] For example, the patent document with the authorization announcement number CN213708121U discloses a heat dissipation device for a tempering furnace for producing tempered glass, including a cooling box and a second heat dissipation mechanism, a fixed box is installed on the top of the cooling box, and a second heat dissipation mechanism is arranged inside the fixed box, a first heat dissipation mechanism is arranged on the top of the fixed box, and exhaust ports are provided at the lower ends of the corresponding two side walls of the cooling box, the first heat dissipation mechanism includes a cold water tank, a semiconductor refrigeration sheet and a water pump, a cold water tank is installed on the top of the fixed box, and a semiconductor refrigeration sheet is installed on the side wall of the cold water tank, the refrigeration end of the semiconductor refrigeration sheet is connected to the cold water tank, a water pump is installed on one side of the cold water tank, the water inlet end of the water pump is connected to the lower end of the cold water tank, and the water outlet end of the water pump is connected to a water outlet pipe, and the end of the water outlet pipe extends into the cooling box, the heat dissipation device for the tempering furnace for producing tempered glass has a simple overall structure, and two heat dissipation methods coexist, which greatly improves the heat dissipation effect and improves the production efficiency of tempered glass. The technical solution disclosed in the patent document also cannot solve the technical problems recorded above. Utility Model Content

[0005] The utility model aims to solve at least one of the technical problems existing in the prior art. To this end, the utility model provides a glass tempering furnace gas balance heating device, the purpose of which is to improve the quality of glass products.

[0006] In order to achieve the above-mentioned purpose, the technical solution adopted by the utility model is: a glass tempering furnace gas balance heating device, including a radiator shell, an air inlet pipe, an air outlet pipe and a transition pipe connected to the air inlet pipe and the air outlet pipe, the air inlet pipe is located above the air outlet pipe, and the air inlet pipe, the air outlet pipe and the transition pipe are metal pipes.

[0007] The air intake duct comprises a first air intake duct, a second air intake duct, a third air intake duct and a fourth air intake duct which are connected in sequence, and the third air intake duct and the fourth air intake duct are connected to the transition duct.

[0008] The third air intake pipe and the fourth air intake pipe are arranged in parallel.

[0009] The air outlet pipe comprises a first air outlet pipe and a second air outlet pipe, the first air outlet pipe and the second air outlet pipe are arranged in parallel, and the first air outlet pipe and the second air outlet pipe are connected to the transition pipe.

[0010] The transition duct includes a first connecting duct and a second connecting duct, and the first connecting duct and the second connecting duct are located between the air inlet duct and the air outlet duct and are connected to the air inlet duct and the air outlet duct.

[0011] The first communicating tube and the second communicating tube are arranged obliquely, a plurality of first communicating tubes and second communicating tubes are provided, a second communicating tube is arranged between two adjacent first communicating tubes, and a first communicating tube is arranged between two adjacent second communicating tubes.

[0012] The upper end of the first connecting pipe is connected to the third air inlet pipe, the lower end of the first connecting pipe is connected to the second air outlet pipe, the upper end of the second connecting pipe is connected to the fourth air inlet pipe, the lower end of the second connecting pipe is connected to the first air outlet pipe, the third air inlet pipe is located above the first air outlet pipe, and the fourth air inlet pipe is located above the second air outlet pipe.

[0013] The third air inlet pipe, the fourth air inlet pipe, the first air outlet pipe and the second air outlet pipe are parallel.

[0014] The glass tempering furnace gas balance heating device of the utility model can heat the compressed air. The heated compressed air enters the furnace body, which helps to control the uniform temperature distribution in the furnace, thereby helping to improve the quality of glass products. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] This specification includes the following drawings, which show the following contents:

[0016] Figure 1 This is a front view of the utility model glass tempering furnace gas balance heating device;

[0017] Figure 2 It is a top view of the utility model glass tempering furnace gas balance heating device;

[0018] Figure 3 It is a side view of the utility model glass tempering furnace gas balance heating device;

[0019] Marked in the figure: 1, radiator housing; 2, first air inlet pipe; 3, second air inlet pipe; 4, third air inlet pipe; 5, fourth air inlet pipe; 6, first air outlet pipe; 7, second air outlet pipe; 8, first connecting pipe; 9, second connecting pipe. DETAILED DESCRIPTION

[0020] The specific implementation methods of the utility model are further explained in detail below with reference to the accompanying drawings through the description of embodiments, with the aim of helping technicians in the field to have a more complete, accurate and in-depth understanding of the concept and technical solution of the utility model and facilitating its implementation.

[0021] It should be noted that, in the following embodiments, the "first", "second", "third" and "fourth" do not represent an absolute distinction in structure and / or function, nor do they represent a sequence of execution, but are merely for the convenience of description.

[0022] like Figures 1 to 3 As shown, the utility model provides a glass tempering furnace gas balance heating device, including a radiator shell 1, an air inlet pipe, an air outlet pipe and a transition pipe connected to the air inlet pipe and the air outlet pipe, the air inlet pipe is located above the air outlet pipe, and the air inlet pipe, the air outlet pipe and the transition pipe are metal pipes.

[0023] Specifically, if Figures 1 to 3 As shown, the radiator shell 1 is a hollow structure inside. The radiator shell 1 is the outer shell part of the radiator arranged on the top of the tempering furnace body. An air inlet is arranged at the bottom of the radiator shell 1. During the operation of the tempering furnace, the hot gas generated in the furnace body enters the radiator shell 1 from the air inlet and is cooled by the radiator.

[0024] The air inlet duct, the air outlet duct and the transition duct are arranged in the inner cavity of the radiator shell 1, and compressed air is passed into the air inlet duct, the air outlet duct and the transition duct. The air inlet duct, the air outlet duct and the transition duct transfer the heat inside the radiator shell 1 to the compressed air flowing in the duct, and perform heat exchange to heat the compressed air. The compressed air with increased temperature enters the furnace body through the air outlet duct. The heated compressed air enters the furnace body, which helps to achieve control of uniform temperature distribution in the furnace, and can effectively avoid compressed air directly blowing into the furnace body, causing fluctuations in glass tempering performance and a large amount of heat loss in the furnace, thereby reducing production costs and improving the quality of glass products.

[0025] like Figures 1 to 3As shown, the air intake pipe includes a first air intake pipe 2, a second air intake pipe 3, a third air intake pipe 4 and a fourth air intake pipe 5 which are connected in sequence. The first air intake pipe 2, the second air intake pipe 3, the third air intake pipe 4 and the fourth air intake pipe 5 are metal pipes. The third air intake pipe 4 and the fourth air intake pipe 5 are connected to the transition pipe. The third air intake pipe 4 and the fourth air intake pipe 5 are arranged in parallel. The first air intake pipe 2 is arranged horizontally. The first air intake pipe 2 is parallel to the third air intake pipe 4 and the fourth air intake pipe 5. One end of the first air intake pipe 2 is located outside the radiator housing 1. The end of the first air intake pipe 2 is used to connect to an air source for providing compressed air. The other end of the first air intake pipe 2 is connected to the second air intake pipe 3 located inside the radiator housing 1. The two ends of the second air intake pipe 3 are respectively connected to the third air intake pipe 4 and the fourth air intake pipe 5. The compressed air flows through the first air intake pipe 2 and the second air intake pipe 3 in sequence, and then enters the third air intake pipe 4 and the fourth air intake pipe 5 respectively. The second air intake pipe 3 is horizontally arranged and perpendicular to the first air intake pipe 2 . The third air intake pipe 4 and the fourth air intake pipe 5 are located on one side of the second air intake pipe 3 . The first air intake pipe 2 is located on the other side of the second air intake pipe 3 .

[0026] like Figures 1 to 3 As shown, the air outlet pipe includes a first air outlet pipe 6 and a second air outlet pipe 7, the first air outlet pipe 6 and the second air outlet pipe 7 are arranged in parallel, the first air outlet pipe 6 and the second air outlet pipe 7 are connected to the transition pipe, the first air outlet pipe 6 and the second air outlet pipe 7 are arranged horizontally, the third air inlet pipe 4, the fourth air inlet pipe 5, the first air outlet pipe 6 and the second air outlet pipe 7 are parallel, the first air outlet pipe 6 and the second air outlet pipe 7 are metal pipes, the first air outlet pipe 6 and the second air outlet pipe 7 extend to the outside of the radiator shell 1, the first air outlet pipe 6 and the second air outlet pipe 7 are connected to the furnace body, and the heated compressed air enters the furnace body through the first air outlet pipe 6 and the second air outlet pipe 7.

[0027] like Figures 1 to 3 As shown, the transition pipe includes a first connecting pipe 8 and a second connecting pipe 9, which are metal pipes, and are located between the air inlet pipe and the air outlet pipe and connected to the air inlet pipe and the air outlet pipe. The first connecting pipe 8 and the second connecting pipe 9 are arranged obliquely in the radiator housing 1, and a plurality of first connecting pipes 8 and second connecting pipes 9 are arranged, and one second connecting pipe 9 is arranged between two adjacent first connecting pipes 8, and one first connecting pipe 8 is arranged between two adjacent second connecting pipes 9.

[0028] like Figures 1 to 3As shown, the upper end of the first connecting pipe 8 is connected to the third air inlet pipe 4, the lower end of the first connecting pipe 8 is connected to the second air outlet pipe 7, the upper end of the second connecting pipe 9 is connected to the fourth air inlet pipe 5, the lower end of the second connecting pipe 9 is connected to the first air outlet pipe 6, the third air inlet pipe 4 is located above the first air outlet pipe 6, and the fourth air inlet pipe 5 is located above the second air outlet pipe 7. The length direction of the first connecting pipe 8 is perpendicular to the third air intake pipe 4, the length direction of the second connecting pipe 9 is perpendicular to the fourth air intake pipe 5, the length direction of the first connecting pipe 8 and the vertical direction have an angle, and the angle is an acute angle, the length direction of the second connecting pipe 9 and the vertical direction have an angle, and the angle is an acute angle, all first connecting pipes 8 are arranged in sequence and equidistantly distributed along the length direction of the third air intake pipe 4, all second connecting pipes 9 are arranged in sequence and equidistantly distributed along the length direction of the fourth air intake pipe 5, the number of first connecting pipes 8 and second connecting pipes 9 is the same, the first connecting pipe 8 guides the compressed air from the third air intake pipe 4 to the second air outlet pipe 7, and the second connecting pipe 9 guides the compressed air from the fourth air intake pipe 5 to the first air outlet pipe 6.

[0029] like Figures 1 to 3 As shown, in this embodiment, three first connecting pipes 8 and three second connecting pipes 9 are provided.

[0030] The glass tempering furnace gas balance heating device of the above structure has the following advantages:

[0031] 1. The structure is simple and compact, the manufacturing process is relatively simple, and maintenance is convenient;

[0032] 2. Good heat transfer effect. The inclined and staggered metal pipes are equivalent to stretching a section of the pipe, thereby increasing the heating area and improving the heat transfer effect;

[0033] 3. Save space, increase the heating area without increasing the volume, thus saving space;

[0034] 4. Low operating cost. The inclined and staggered metal pipes have a simple structure and are easy to maintain. The gas has low resistance in the pipeline, which can also reduce the power and energy consumption of compressed air and reduce operating costs.

[0035] The above is an exemplary description of the utility model in conjunction with the accompanying drawings. Obviously, the specific implementation of the utility model is not limited to the above-mentioned method. As long as various non-substantial improvements are made using the method concept and technical solution of the utility model; or the above concept and technical solution of the utility model are directly applied to other occasions without improvement, they are all within the protection scope of the utility model.

Claims

1. A glass tempering furnace gas balance heating device, comprising a radiator housing, characterized in that: It also includes an air inlet pipe, an air outlet pipe and a transition pipe connected to the air inlet pipe and the air outlet pipe, which are arranged in the radiator shell. The air inlet pipe is located above the air outlet pipe, and the air inlet pipe, the air outlet pipe and the transition pipe are metal pipes.

2. The glass tempering furnace gas balance heating device according to claim 1, characterized in that: The air intake duct comprises a first air intake duct, a second air intake duct, a third air intake duct and a fourth air intake duct which are connected in sequence, and the third air intake duct and the fourth air intake duct are connected to the transition duct.

3. The glass tempering furnace gas balance heating device according to claim 2, characterized in that: The third air intake pipe and the fourth air intake pipe are arranged in parallel.

4. The glass tempering furnace gas balance heating device according to claim 2, characterized in that: The air outlet pipe comprises a first air outlet pipe and a second air outlet pipe, the first air outlet pipe and the second air outlet pipe are arranged in parallel, and the first air outlet pipe and the second air outlet pipe are connected to the transition pipe.

5. The glass tempering furnace gas balance heating device according to claim 4, characterized in that: The transition duct includes a first connecting duct and a second connecting duct, and the first connecting duct and the second connecting duct are located between the air inlet duct and the air outlet duct and are connected to the air inlet duct and the air outlet duct.

6. The glass tempering furnace gas balance heating device according to claim 5, characterized in that: The first communicating tube and the second communicating tube are arranged obliquely, a plurality of first communicating tubes and second communicating tubes are provided, a second communicating tube is arranged between two adjacent first communicating tubes, and a first communicating tube is arranged between two adjacent second communicating tubes.

7. The glass tempering furnace gas balance heating device according to claim 5, characterized in that: The upper end of the first connecting pipe is connected to the third air inlet pipe, the lower end of the first connecting pipe is connected to the second air outlet pipe, the upper end of the second connecting pipe is connected to the fourth air inlet pipe, the lower end of the second connecting pipe is connected to the first air outlet pipe, the third air inlet pipe is located above the first air outlet pipe, and the fourth air inlet pipe is located above the second air outlet pipe.

8. The glass tempering furnace gas balance heating device according to claim 7, characterized in that: The third air inlet pipe, the fourth air inlet pipe, the first air outlet pipe and the second air outlet pipe are parallel.

Citation Information

Patent Citations

  • Heat dissipation device of toughening furnace for toughened glass production

    CN213708121U