Corn fermentation device

By designing a corn fermentation device equipped with a constant temperature box, refrigeration component and heating component, the problem of unstable temperature control in the prior art is solved, constant control of the internal temperature of the fermenter is achieved, and the efficiency and consistency of corn fermentation are improved. sex.

CN222434480UActive Publication Date: 2025-02-07SHIJIAZHUANG GUANGWEI AGRI & ANIMAL HUSBANDRY CO LTD
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Patent Information

Application Number
CN202420559087.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-22
Publication Date
2025-02-07
Estimated Expiration
2034-03-22

AI Technical Summary

Technical Problem

The existing corn fermentation device cannot effectively control the temperature of the fermenter, resulting in too high temperature in summer that causes the bacteria to be burned to death, and too low in winter that causes the bacteria to fall asleep, affecting the fermentation efficiency.

Method used

A corn fermentation device including a constant temperature box, a refrigeration component, a heating component, a temperature sensor and an air circulation box was designed. The internal temperature of the constant temperature box was detected and controlled through the temperature sensor to ensure that it was between 25 and 30 degrees and maintained. Constant temperature to activate bacterial flora.

Benefits of technology

The stable control of the internal temperature of the constant temperature box is achieved, ensuring that the temperature inside the fermentation tank is always within the appropriate range, promoting the normal progress of the fermentation process, and improving the efficiency and consistency of corn fermentation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of corn fermentation, in particular to a corn fermentation device which comprises a constant-temperature box, a control box is arranged on one side of the constant-temperature box, a sealing door is hinged to the front face of the constant-temperature box, sliding rails are symmetrically arranged in the constant-temperature box, and sliding strip blocks are installed in the sliding rails in a sliding mode. The constant-temperature box, the refrigerating assembly, the heating assembly, the temperature sensor and the air circulation box are arranged, the temperature sensor detects the temperature in the constant-temperature box, the control box controls the refrigerating assembly and the heating assembly, and the fan in the air circulation box enables the temperature in the constant-temperature box to be rapidly diffused. The temperature is controlled between 25 DEG C and 30 DEG C, it is guaranteed that the temperature in the constant-temperature box is constant all the time, fermentation of the fermentation tank in the constant-temperature box is facilitated, the fermentation time is constant, flora in the fermentation tank is kept in an active state, and comprehensive fermentation can be conducted in the fermentation tank.
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Description

Technical Field

[0001] The utility model relates to the field of corn fermentation, in particular to a corn fermentation device. Background Art

[0002] Due to climate influence, some areas cannot provide fresh green fodder for a long time, and dry fodder is not as nutritious as green fodder. Therefore, people use silage to store fresh green fodder. With the vigorous development of my country's animal husbandry, the demand for silage as the main roughage of livestock diet is increasing. Silage corn is a kind of silage. During the fermentation of silage corn, lactic acid bacteria attached to the surface of corn stalks consume soluble sugar under anaerobic conditions to produce organic acid, which reduces the pH value of silage, thereby inhibiting the growth and reproduction of undesirable microorganisms, so that silage corn can be preserved for a long time.

[0003] The authorization announcement number CN212754205U discloses a silage corn fermentation device, which relates to the field of silage fermentation technology. The utility model solves the problem that the existing silage corn fermentation device has difficulty in discharging, and is inconvenient to transport and move. The fermentation device of the utility model is arranged just above the transfer device, the interior of the fermentation box is a fermentation chamber, the upper part of the fermentation box is provided with a feed port, a cover plate is sealed and installed at the feed port, the lower part of the fermentation box is provided with a discharge port, and a discharge valve is provided at the discharge port, the lower part of the support unit is fixedly connected to the trolley seat plate, the upper part of the support unit is fixedly connected to the fermentation box, the discharge roller is horizontally arranged in the stirring chamber below the fermentation box along the length direction of the trolley seat plate, the discharge roller is connected to the power output end of the discharge drive device through the discharge transmission device, one end of the oxygen absorption pipeline is connected to the air inlet of the vacuum pump, and the other end of the oxygen absorption pipeline is connected to the fermentation chamber of the fermentation box. The utility model is used to improve the discharge efficiency of the silage corn fermentation device.

[0004] The above technical solution cannot control the temperature of the fermentation tank to remain stable. The fermentation time of silage corn generally takes about 10 days. During the fermentation process, the temperature needs to be controlled between 25 and 30 degrees. However, if the temperature is too high in summer, the bacteria will be burned to death and will not ferment. If the temperature is too low, the bacteria will be dormant, thereby terminating or delaying the fermentation, which is not conducive to improving the efficiency of corn fermentation. Therefore, it is necessary to design a corn fermentation device to solve the above problems. Utility Model Content

[0005] In view of the problem in the background technology that the temperature needs to be controlled between 25 and 30 degrees during the fermentation process, however, if the temperature is too high in summer, the bacteria will be burned to death and fermentation will not occur, and if the temperature is too low, the bacteria will be dormant, thereby terminating or delaying the fermentation, which is not conducive to improving the efficiency of corn fermentation, a corn fermentation device is proposed.

[0006] The utility model proposes a corn fermentation device, comprising a constant temperature box, a control box is arranged on one side of the constant temperature box, a sealing door is hingedly installed on the front side of the constant temperature box, slide rails are symmetrically arranged inside the constant temperature box, slide blocks are slidably installed inside the slide rails, a fermentation tank is arranged between two slide blocks, a refrigeration component and a heating component are arranged on the top of the constant temperature box, a heating resistance wire is arranged inside the heating component, a temperature sensor is arranged inside the constant temperature box, an air circulation box is arranged on the back side of the constant temperature box, and a circulation fan is arranged inside the air circulation box.

[0007] Preferably, the bottom end of the thermostatic box is provided with moving wheels, and the number of the moving wheels is four.

[0008] Preferably, a handle is provided on the front of the fermentation tank.

[0009] Preferably, a sealing cover is snap-fitted onto the top end of the fermentation tank, and a discharge cover is threadedly mounted onto the bottom end of the fermentation tank.

[0010] Preferably, upper connecting plates are provided on both sides of the sealing cover, crushing knives are provided on both sides of the fermentation tank, a fixing plate is provided at the top of the electric telescopic rod, a threaded rod is provided at the top of the fixing plate, and a limiting nut is installed on the outer thread of the threaded rod.

[0011] Preferably, a driving motor box is arranged at the top of the sealing cover, a stirring rod is connected to the motor output shaft at the bottom end of the driving motor box, and crushing knives are arranged equidistantly on the outside of the stirring rod.

[0012] Preferably, a threaded rotating rod is provided at the bottom end of the stirring rod.

[0013] Preferably, the bottom end of the fermentation tank is cone-shaped, and sealing gaskets are provided inside the sealing cover and the discharge cover.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] 1. A thermostat, a refrigeration component, a heating component, a temperature sensor and an air circulation box are provided. The temperature inside the thermostat is detected by the temperature sensor, the control box controls the refrigeration component and the heating component, and the fan inside the air circulation box allows the temperature inside the thermostat to diffuse quickly, so that the temperature is controlled between 25 and 30 degrees, ensuring that the temperature inside the thermostat is always constant, which helps the fermentation tank to ferment inside the thermostat, keeps the fermentation time constant, keeps the bacterial flora inside the fermentation tank active, and allows comprehensive fermentation inside the fermentation tank.

[0016] 2. A drive motor box, a stirring rod, a crushing knife and a threaded rotary rod are provided. The drive motor box starts the internal motor to rotate the stirring rod, and the crushing knife can crush the corn inside the fermentation tank to a particle size of about six to twelve meshes; the threaded rotary rod rotates, so that the discharge port of the fermentation tank can discharge materials in an orderly manner to avoid blockage. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the structure of an embodiment of the utility model;

[0018] Figure 2 This is a schematic diagram of another embodiment of the present utility model;

[0019] Figure 3 This is a schematic diagram of the three-dimensional structure of the fermentation tank of the utility model;

[0020] Figure 4 It is a schematic diagram of the three-dimensional structure of the driving motor box and the stirring rod of the utility model.

[0021] In the figure: 110, constant temperature box; 111, refrigeration component; 112, heating component; 113, temperature sensor; 114, air circulation box; 120, control box; 130, sealing door; 140, moving wheel; 150, fermentation tank; 151, discharge cover; 152, electric telescopic rod; 153, fixing plate; 154, upper connecting plate; 155, threaded rod; 156, limit nut; 157, sealing cover; 158, slide rail; 159, slide bar block; 160, drive motor box; 161, stirring rod; 162, crushing knife; 163, threaded rotary rod. DETAILED DESCRIPTION

[0022] Embodiment 1

[0023] See also Figure 1-2, the utility model provides an embodiment: a corn fermentation device, including a thermostat 110, all electrical appliances used in the utility model are models that can be directly purchased on the market, and their specific working principles are all existing technologies that are well known to people in the field, so they will not be elaborated here. A control box 120 is arranged on one side of the thermostat 110, and a sealing door 130 is hingedly installed on the front of the thermostat 110. Slide rails 158 are symmetrically arranged inside the thermostat 110, and a slide block 159 is slidably installed inside the slide rail 158. A fermentation tank 150 is arranged between the two slide blocks 159; a refrigeration component 111 and a heating component 112 are arranged on the top of the thermostat 110, a heating resistor is arranged inside the heating component 112, a temperature sensor 113 is arranged inside the thermostat 110, and an air circulation box 114 is arranged on the back of the thermostat 110, and a circulating fan is arranged inside the air circulation box 114; through The temperature sensor 113 detects the temperature inside the thermostat 110. When the temperature is higher than a certain set threshold, the temperature sensor 113 sends a signal, and the control box 120 controls the refrigeration component 111 to cool, and the fan inside the air circulation box 114 allows the temperature inside the thermostat 110 to diffuse rapidly, and the temperature is controlled at a set position; when the temperature is lower than a certain set threshold, the temperature sensor 113 sends a signal, and the control box 120 controls the heating component 112 to heat, so that the temperature is controlled between twenty-five and thirty degrees, so that the temperature inside the thermostat 110 is constant, and the sealing door 130 seals the equipment to prevent direct exchange of internal and external air, thereby ensuring that the temperature inside the thermostat 110 is always constant, which helps the fermentation tank 150 to ferment inside the thermostat 110, so that the fermentation time is constant, and the bacterial flora inside the fermentation tank 150 remains active, so that the fermentation inside the fermentation tank 150 can be fully fermented.

[0024] Furthermore, the bottom end of the thermostatic box 110 is provided with moving wheels 140, and the number of the moving wheels 140 is four; the moving wheels 140 facilitate the movement of the equipment and the transfer of location.

[0025] Furthermore, a handle is provided on the front of the fermentation tank 150 ; the handle facilitates pulling the fermentation tank 150 out of the constant temperature box 110 , and facilitates adding materials into the fermentation tank 150 .

[0026] Furthermore, the bottom end of the fermentation tank 150 is cone-shaped, and sealing gaskets are provided inside the sealing cover 157 and the discharge cover 151 to facilitate the unloading of the fermentation tank 150.

[0027] Embodiment 2

[0028] The corn fermentation device proposed in the present utility model is compared with the first embodiment. Figure 3A sealing cover 157 is mounted on the top of the fermentation tank 150, and a discharge cover 151 is threadedly mounted on the bottom of the fermentation tank 150; the discharge cover 151 is rotated to open, and the fermented corn inside the fermentation tank 150 can be taken out to feed the livestock.

[0029] Furthermore, upper connecting plates 154 are provided on both sides of the sealing cover 157, electric telescopic rods 152 are provided on both sides of the fermentation tank 150, a fixing plate 153 is provided at the top of the electric telescopic rod 152, a threaded rod 155 is provided at the top of the fixing plate 153, and a limiting nut 156 is installed on the outer thread of the threaded rod 155; when the electric telescopic rod 152 is started, the sealing cover 157 is lifted upward, the sealing cover 157 is lifted, and the limiting nut 156 is rotated so that the limiting nut 156 leaves the threaded rod 155, so as to facilitate the disassembly of the drive motor box 160 and the stirring rod 161 inside the sealing cover 157, and facilitate disassembly and cleaning.

[0030] Embodiment 3

[0031] The corn fermentation device proposed in the present utility model is compared with the first embodiment. Figure 4 A driving motor box 160 is provided at the top of the sealing cover 157, and a stirring rod 161 is connected to the motor output shaft at the bottom of the driving motor box 160, and crushing knives 162 are equidistantly provided on the outside of the stirring rod 161; the driving motor box 160 starts the internal motor to rotate the stirring rod 161, and the crushing knife 162 can crush the corn inside the fermentation tank 150 to make its particle size about six to twelve meshes.

[0032] Furthermore, a threaded rotary rod 163 is provided at the bottom end of the stirring rod 161; the threaded rotary rod 163 rotates so that the material outlet of the fermentation tank 150 can be discharged in an orderly manner to avoid blockage.

[0033] The working principle of the utility model is as follows: before using the device, the device is first connected to an external power supply so that the device can work normally, and the temperature inside the thermostat 110 is detected by the temperature sensor 113. When the temperature is higher than a certain set threshold, the temperature sensor 113 sends a signal, and the refrigeration component 111 is controlled by the control box 120 to cool, and the temperature inside the thermostat 110 is quickly diffused by the fan inside the air circulation box 114 to control the temperature at a set position; when the temperature is lower than a certain set threshold, the temperature sensor 113 sends a signal, and the heating component 112 is controlled by the control box 120 to heat, so that the temperature is controlled between twenty-five and thirty degrees, so that the temperature inside the thermostat 110 is constant, and the sealing door 130 seals the equipment to prevent direct exchange of internal and external air, so as to ensure that the temperature inside the thermostat 110 is always constant, which helps the fermentation tank 150 to ferment inside the thermostat 110, so that the fermentation time is constant, so that the bacterial flora inside the fermentation tank 150 remains active, and the fermentation inside the fermentation tank 150 can be fully fermented.

[0034] The discharge cover 151 is rotated to open, and the fermented corn inside the fermentation tank 150 can be taken out to feed the livestock; the electric telescopic rod 152 is started, so that the sealing cover 157 is lifted upward, and the sealing cover 157 is lifted, and the limit nut 156 is rotated to make the limit nut 156 leave the threaded rod 155, so that it is easy to disassemble the drive motor box 160 and the stirring rod 161 inside the sealing cover 157, and it is convenient to disassemble and clean; the drive motor box 160 starts the internal motor to rotate the stirring rod 161, and the crushing knife 162 can crush the corn inside the fermentation tank 150 to make its particle size about six to twelve meshes; the threaded rotary rod 163 rotates, so that the discharge port of the fermentation tank 150 can discharge materials in an orderly manner to avoid blockage.

[0035] The implementation modes of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited thereto, and various changes can be made within the knowledge scope of technicians in the relevant technical field without departing from the purpose of the present invention.

Claims

1. A corn fermentation device, characterized in that: The invention comprises a thermostatic box (110), a control box (120) is arranged on one side of the thermostatic box (110), a sealing door (130) is hingedly installed on the front of the thermostatic box (110), slide rails (158) are symmetrically arranged inside the thermostatic box (110), a slide bar (159) is slidably installed inside the slide rail (158), and a fermentation tank (150) is arranged between the two slide bars (159); A refrigeration component (111) and a heating component (112) are arranged at the top of the thermostatic box (110), a heating resistor is arranged inside the heating component (112), a temperature sensor (113) is arranged inside the thermostatic box (110), an air circulation box (114) is arranged at the back of the thermostatic box (110), and a circulation fan is arranged inside the air circulation box (114).

2. A corn fermentation device according to claim 1, characterized in that: The bottom end of the thermostatic box (110) is provided with moving wheels (140), and the number of the moving wheels (140) is four.

3. A corn fermentation device according to claim 1, characterized in that: A handle is provided on the front of the fermentation tank (150).

4. A corn fermentation device according to claim 1, characterized in that: A sealing cover (157) is mounted on the top end of the fermentation tank (150), and a discharge cover (151) is threadedly mounted on the bottom end of the fermentation tank (150).

5. A corn fermentation device according to claim 4, characterized in that: Upper connecting plates (154) are arranged on both sides of the sealing cover (157), electric telescopic rods (152) are arranged on both sides of the fermentation tank (150), a fixing plate (153) is arranged at the top of the electric telescopic rod (152), a threaded rod (155) is arranged at the top of the fixing plate (153), and a limiting nut (156) is installed on the outer thread of the threaded rod (155).

6. A corn fermentation device according to claim 4, characterized in that: A driving motor box (160) is arranged at the top end of the sealing cover (157), a motor output shaft at the bottom end of the driving motor box (160) is connected to a stirring rod (161), and crushing knives (162) are equidistantly arranged on the outside of the stirring rod (161).

7. A corn fermentation device according to claim 6, characterized in that: A threaded rotating rod (163) is provided at the bottom end of the stirring rod (161).

8. A corn fermentation device according to claim 4, characterized in that: The bottom end of the fermentation tank (150) is cone-shaped, and sealing gaskets are arranged inside the sealing cover (157) and the discharge cover (151).

Citation Information

Patent Citations

  • Silage corn fermentation device

    CN212754205U