Pipeline positioning reducing support structure
By designing a pipe positioning variable diameter bracket structure including upper support seat, lower support seat, semi-arc notch, variable diameter block and screw, the existing pipeline bracket is easily damaged and unable to adapt to different pipe diameters under high temperature environments. The problem has achieved stable support of the pipeline and extended service life.
Patent Information
- Application Number
- CN202420947667.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-04-30
AI Technical Summary
The existing pipeline brackets are prone to damage in high temperature environments and cannot adapt to pipelines of different pipe diameters, resulting in frequent dismantling and reinstallation when replacing pipeline systems in power plants, which consumes a lot of manpower and financial resources.
A pipe positioning variable diameter bracket structure is designed, including an upper support seat, a lower support seat, a semi-arc notch, a variable diameter block and a screw. Through the cooperation of these components, the pipe can be supported in a high temperature environment and adapted to different pipe diameters. pipe.
The design can extend the service life of the pipe bracket in high temperature environments, ensure stable support of the pipes, and adapt to pipes of different pipe diameters through adjustable variable diameter blocks, simplifying the replacement and installation process of the pipe system.
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Figure CN222437216U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pipeline supports, in particular to a pipeline positioning variable diameter support structure. Background Art
[0002] The pipe support structure is an important component of the pipeline system. In addition to supporting the weight of the pipeline, the specially made pipe support can balance the force of the pipeline system, limit the displacement of the pipeline and absorb vibration. In the pipeline system, the use of appropriate and reasonable pipe supports can improve the stress distribution of the pipeline and the force on the pipe support, ensure the safe operation of the pipeline system, and extend its service life.
[0003] Currently in power plants, replacing the piping system often means that all pipe supports need to be removed and reinstalled, which requires a lot of manpower and financial resources. And in the special industry of power plants, ordinary pipe supports cannot withstand long-term high temperatures (200℃-500℃), which accelerates the damage of the entire equipment. In addition, variable diameter pipes are often used in power plants (that is, the two ends of the pipe are of different thicknesses; or the cross-section of the pipe, the lower and upper diameters are different, and the cross-section is not circular). This requires the use of pipe supports of different specifications, which is not convenient for centralized procurement. Therefore, the present application provides a power plant pipe support to solve the problems raised in the above background technology. Utility Model Content
[0004] The main purpose of the utility model is to provide a pipeline positioning variable diameter bracket structure which can support pipelines in a high temperature environment for a long time and can be suitable for pipelines with different diameters.
[0005] In order to solve the above technical problems, the utility model adopts the following technical solution: a pipeline positioning variable diameter bracket structure, including at least one pipeline bracket, the pipeline bracket includes:
[0006] The correspondingly connected upper support seat and the lower support seat are used to support the pipeline;
[0007] Semi-arc notches are respectively provided on opposite sides of the upper support seat and the lower support seat, and the semi-arc notches on the upper support seat and the lower support seat can be combined to form a through hole for the pipe to pass through, and the size of the through hole is larger than the corresponding pipe, so that an air space exists between the pipe located in the through hole and the through hole;
[0008] The variable diameter block is arranged in the perforation and includes at least two blocks. A first screw is respectively arranged at one end of each block away from the pipe. Each block is threadedly connected to the corresponding upper support seat and lower support seat through the first screw. Rotating the first screw can adjust the corresponding block to move closer to or away from the center of the perforation; one end of the block corresponding to the pipe is arc-shaped, which is used to contact the pipe wall of the pipe and form a clamping support for the pipe, so that the pipe is in the middle of the perforation.
[0009] Furthermore, a side of the block in contact with the pipeline is coated with a heat-insulating coating.
[0010] Furthermore, a flexible heat-insulating cushion layer is provided at one end of the corresponding pipeline of the block.
[0011] Furthermore, multiple pipe supports are arranged side by side, and connection holes are opened at corresponding heights on the sides of the upper support seat and the lower support seat, and the connection holes on two adjacent pipe supports are coaxially aligned; a second screw rod is arranged between two adjacent pipe supports, and both ends of the second screw rod are respectively screwed to the connection holes on the pipe supports on both sides.
[0012] Furthermore, the threads at both ends of the second screw have opposite rotation directions and are respectively screwed to the connecting holes on the two adjacent pipe supports. Rotating the second screw can control the two adjacent pipe supports to move closer or farther away from each other; a rotating block is provided in the middle of the second screw, and the second screw is driven to rotate by the rotating block.
[0013] Furthermore, the upper support seat and the lower support seat both include a seat plate and a fixing plate fixedly connected together, the semi-arc notch is provided on the fixing plate, and when the upper support seat and the lower support seat are combined together, the fixing plates are respectively located at two diagonally opposite positions of the pipe support, and are centrally symmetrical with the central axis of the perforation as the axis;
[0014] One end of the fixing plate extends toward the seat plate opposite thereto, and the seat plate and the end of the fixing plate extending toward the seat plate are respectively provided with screw holes, through which bolts pass to connect the upper support seat and the lower support seat together;
[0015] The second screw rod is respectively connected to the upper support seat and the fixing plate on the lower support seat on two adjacent pipe supports.
[0016] Furthermore, the connection hole passes through the side surfaces of the upper support seat and the lower support seat and is connected with the through hole, and the first screw rod can be screwed into the connection hole.
[0017] The beneficial effects of the utility model are embodied in:
[0018] The utility model clamps the pipeline by means of a reducing block located in the through hole to support the pipeline. Meanwhile, the reducing block is also used to ensure that the pipeline is located at the center of the through hole and the existence of an air space between the pipeline and the through hole, thereby reducing the temperature transmitted from the pipeline to the pipeline support and extending the service life of the pipeline support. Meanwhile, the first screw is threadedly connected to the corresponding support seat, so that the position of each block in the through hole can be adjusted independently and can be used in different reducing pipelines, facilitating centralized procurement. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a three-dimensional view of the pipeline positioning variable diameter bracket structure described in the utility model;
[0020] Figure 2 This is a structural view of the lower support seat described in the utility model;
[0021] Figure 3 This is a structural view of the block described in the utility model.
[0022] In the figure:
[0023] 01. Pipe support; 1. Upper support seat; 2. Lower support seat; 3. Perforation; 4. Block; 41. First screw; 42. Flexible thermal insulation pad; 5. Connecting hole; 6. Second screw; 61. Rotating block; 7. Seat plate; 8. Fixed plate; 9. Screw hole. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. In the absence of conflict, the embodiments in this application and the features in the embodiments can be combined with each other.
[0025] See also Figure 1-Figure 3 .
[0026] The utility model discloses a pipeline positioning variable diameter support structure, comprising at least one pipeline support 01, the pipeline support 01 comprises an upper support seat 1, and a lower support seat 2 correspondingly connected and matched with the upper support seat 1, the upper support seat 1 and the lower support seat 2 are both provided with a semi-arc notch on one side of the opposite side, the semi-arc notches on the upper support seat 1 and the lower support seat 2 can be combined to form a through hole 3 for the pipeline to pass through, and the size of the through hole 3 is larger than the corresponding pipeline, so that the pipeline located in the through hole 3 and the through hole 3 have an air space between them, which is used for heat dissipation of the pipeline and reducing the temperature transmitted from the pipeline to the upper support seat 1 and the lower support seat 2;
[0027] A group of reducing blocks are arranged in the perforation 3, and the reducing blocks include at least two blocks 4. A first screw 41 is arranged at one end of each block 4 away from the pipe. Each block 4 is threadedly connected with the corresponding upper support seat 1 and lower support seat 2 through the first screw 41. Rotating the first screw 41 can adjust the corresponding block 4 to move closer to or away from the center direction of the perforation 3; one end of the block 4 corresponding to the pipe is arc-shaped, which is used to contact the pipe wall of the pipe and form a clamping support for the pipe.
[0028] In the specific implementation, first according to the corresponding pipe diameter, shape, and then rotate the first screw 41 to adjust the position of each block 4 in the through hole 3; after the adjustment, fix the lower support seat 2 (the lower support seat 2 is provided with a fixing hole for fixing) on the wall / support to be installed (the pipe can be arranged horizontally above the room, or it can be arranged vertically along the wall), and then place the pipe in the semi-arc notch on the lower support seat 2, and then install the upper support seat 1, and fix the upper support seat 1 and the lower support seat 2 together, so that the relative position of the upper support seat 1 and the lower support seat 2 remains unchanged. Change; at this time, the semi-arc notches on the upper support seat 1 and the lower support seat 2 are combined to form a through hole 3 for the pipeline to pass through. The reducing block located in the through hole 3 clamps the pipeline so that the pipeline is located at the center of the through hole 3. While supporting the pipeline, an air space is maintained between the pipeline and the through hole 3, thereby reducing the temperature transmitted from the pipeline to the pipeline support 01 and extending the service life of the pipeline support 01; at the same time, the first screw 41 is threadedly connected to the corresponding support seat, so that the position of each block 4 in the through hole 3 can be adjusted independently, and can be used in different reducing pipelines.
[0029] The setting of the variable diameter block in the present application is, on the one hand, to meet the clamping support requirements for different pipes and improve the adaptability of the equipment, but more importantly, to maintain the existence of an air space between the pipe and the perforation 3 to avoid direct contact between the pipe and the pipe support 01, but to indirectly contact through the block 4; in the present application, the block 4 can be made of thermal insulation material, or a thermal insulation coating can be coated on the side of the block 4 in contact with the pipe. Since the thermal insulation material and the thermal insulation coating are both very mature in the prior art and can be purchased on the market, they will not be described in detail here.
[0030] In one embodiment, one end of the block 4 corresponding to the pipeline is provided with a flexible heat-insulating cushion layer 42. The flexible heat-insulating cushion layer 42 can be heat-insulating cotton.
[0031] In one embodiment, a plurality of pipe supports 01 are arranged side by side, and connection holes 5 are provided at corresponding heights on the sides of the upper support seat 1 and the lower support seat 2, and the connection holes 5 on two adjacent pipe supports 01 are coaxially aligned; a second screw rod 6 is provided between two adjacent pipe supports 01, and both ends of the second screw rod 6 are respectively screwed to the connection holes 5 on the pipe supports 01 on both sides.
[0032] In specific implementation, when multiple pipes are distributed side by side, the provision of the second screw rod 6 can, on the one hand, improve the overall stability and reliability between the pipe supports 01; on the other hand, the provision of the second screw rod 6 changes the installation order of the pipe supports 01, specifically: the first pipe support 01 can be fixed on the wall / support first, and then the second pipe support 01 can be fixed by the second screw rod 6 based on the first pipe support 01, and the second screw rod 6 can be rotated at the same time to change the position of the second pipe support 01 (it also ensures that the final multiple pipe supports 01 are aligned), and after the position of the second pipe support 01 is confirmed (the actual installation and docking process of the pipe is often accompanied by position adjustment and change, so that the final installation position has a slight deviation from the preset position on the drawing), the second pipe support 01 is fixed to the wall / support in turn.
[0033] In one embodiment, the threads at both ends of the second screw rod 6 have opposite rotation directions and are respectively screwed to the connecting holes 5 on the two adjacent pipe supports 01. Rotating the second screw rod 6 can control the two adjacent pipe supports 01 to move closer or farther away from each other. A rotating block 61 is provided in the middle of the second screw rod 6, and the second screw rod 6 is driven to rotate by the rotating block 61.
[0034] During the specific implementation, the worker rotates the rotating block 61 by hand or with a tool, thereby driving the second screw 6 to rotate; since the rotation directions of the two ends of the second screw 6 are opposite, the adjustment speed of the distance between the two adjacent pipe supports 01 can be accelerated. At the same time, after the two adjacent pipe supports 01 are fixed, a pulling force or a thrust can be applied to one side of the pipe support 01 by rotating the second screw 6, which can be used to balance the impact force at the corner of the pipe (when the liquid in the pipe is flowing, during the opening and closing process, under the water hammer effect, the pipe will vibrate, especially at the corner of the pipe, which is prone to a large impact force in a specific direction).
[0035] In one embodiment, the upper support seat 1 and the lower support seat 2 both include a seat plate 7 and a fixing plate 8 fixedly connected together, the semi-arc notch is provided on the fixing plate 8, and when the upper support seat 1 and the lower support seat 2 are put together, the fixing plates 8 are respectively located at two diagonally opposite positions of the pipe support 01, and are centrally symmetrical with the central axis of the through hole 3 as the axis; one end of the fixing plate 8 extends to the seat plate 7 opposite thereto, and the seat plate 7 and the end of the fixing plate 8 extending to the seat plate 7 are respectively provided with screw holes 9, and the upper support seat 1 and the lower support seat 2 are connected together by passing bolts through the screw holes 9;
[0036] The second screw rod 6 is connected to the fixing plates 8 on the upper support seat 1 and the lower support seat 2 of two adjacent pipe supports 01 respectively.
[0037] In a specific implementation, the connection method of the second screw rod 6 can not only connect the upper support seat 1 and the lower support seat 2, but also enhance the connection strength between the upper support seat 1 and the lower support seat 2, thereby improving the overall stability and reliability between the pipe supports 01; and the two diagonally arranged fixing plates 8 are precisely designed to cooperate with the second screw rod 6 to achieve this effect.
[0038] It should be pointed out that a spring pad or a flexible pad can be provided between the upper support seat 1 and the lower support seat 2 to provide a certain preload force between the upper support seat 1 and the lower support seat 2. At the same time, a certain displacement can be provided when the pipeline vibrates to avoid rigid contact with the pipeline and damage to the pipeline.
[0039] In one embodiment, the connection hole 5 passes through the side surfaces of the upper support seat 1 and the lower support seat 2 and is connected to the through hole 3. The first screw rod 41 and the second screw rod 6 have the same thread type and can be screwed into the connection hole 5. With this design, not all pipes need to be connected together using the second screw rod 6; for parts where pipe vibration is small (such as the middle part of the pipe and the large-diameter pipe at the diameter change), the second screw rod 6 on the pipe support 01 can also be omitted. At this time, if the pipe is arranged horizontally against the wall, the first screw rod 41 can be screwed into the connection hole 5 to achieve the upper and lower clamping of the pipe, better support the pipe, and further improve the applicability of the equipment.
[0040] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
[0041] It should be noted that if the embodiments of the present invention involve directional indications (such as up and down), the directional indications are only used to explain the relative position relationship, movement status, etc. between the components under a specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.
[0042] In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the fact that ordinary technicians in the field can implement it. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by the present utility model.
[0043] In addition, "plurality" means two or more.
Claims
1. A pipeline positioning variable diameter bracket structure, characterized in that: The invention comprises at least one pipeline support (01), wherein the pipeline support (01) comprises: An upper support seat (1) and a lower support seat (2) that are connected and matched to each other are used to support the pipeline; Semi-arc-shaped notches are respectively provided on opposite sides of the upper support seat (1) and the lower support seat (2), and the semi-arc-shaped notches on the upper support seat (1) and the lower support seat (2) can be combined to form a through hole (3) for the pipe to pass through, and the size of the through hole (3) is larger than the corresponding pipe, so that an air space exists between the pipe located in the through hole (3) and the through hole (3); The variable diameter block is arranged in the perforation (3), and comprises at least two blocks (4). A first screw (41) is respectively arranged at one end of each block (4) away from the pipe. Each block (4) is threadedly connected to the corresponding upper support seat (1) and the lower support seat (2) through the first screw (41). The first screw (41) is rotated to adjust the corresponding block (4) to move toward or away from the center of the perforation (3). One end of the block (4) corresponding to the pipe is arc-shaped and is used to contact the pipe wall of the pipe and form a clamping support for the pipe so that the pipe is located in the middle of the perforation (3).
2. The pipeline positioning variable diameter bracket structure according to claim 1, characterized in that: The side of the block (4) in contact with the pipeline is coated with heat insulation paint.
3. The pipeline positioning variable diameter bracket structure according to claim 1, characterized in that: A flexible heat-insulating cushion layer (42) is provided at one end of the corresponding pipeline of the block (4).
4. The pipeline positioning variable diameter support structure according to claim 1, 2 or 3, characterized in that: A plurality of the pipe supports (01) are arranged side by side, and connection holes (5) are provided at corresponding heights on the sides of the upper support seat (1) and the lower support seat (2), and the connection holes (5) on two adjacent pipe supports (01) are coaxially aligned; a second screw rod (6) is provided between two adjacent pipe supports (01), and two ends of the second screw rod (6) are respectively screwed to the connection holes (5) on the pipe supports (01) on both sides.
5. The pipeline positioning variable diameter bracket structure according to claim 4, characterized in that: The threads at both ends of the second screw rod (6) have opposite rotation directions and are respectively screwed to the connection holes (5) on the two adjacent pipe supports (01). The second screw rod (6) can be rotated to control the two adjacent pipe supports (01) to move closer to or farther from each other. A rotating block (61) is provided in the middle of the second screw rod (6), and the second screw rod (6) is driven to rotate by the rotating block (61).
6. The pipeline positioning variable diameter bracket structure according to claim 4, characterized in that: The upper support seat (1) and the lower support seat (2) both comprise a seat plate (7) and a fixing plate (8) which are fixedly connected together, the semi-arc notch is provided on the fixing plate (8), and when the upper support seat (1) and the lower support seat (2) are put together, the fixing plate (8) is respectively located at two diagonally opposite positions of the pipe support (01), and is centrally symmetrical with the central axis of the through hole (3) as the axis; One end of the fixing plate (8) extends toward the seat plate (7) opposite thereto, and the seat plate (7) and the end of the fixing plate (8) extending toward the seat plate (7) are respectively provided with screw holes (9), and bolts pass through the screw holes (9) to connect the upper support seat (1) and the lower support seat (2) together; The second screw rod (6) is respectively connected to the fixing plates (8) on the upper support seat (1) and the lower support seat (2) on two adjacent pipe supports (01).
7. The pipeline positioning variable diameter bracket structure according to claim 4, characterized in that: The connecting hole (5) passes through the side surfaces of the upper supporting seat (1) and the lower supporting seat (2) and is connected to the through hole (3), and the first screw rod (41) can be screwed into the connecting hole (5).