Clutch plate compaction measurement equipment
By designing the clutch compression measuring equipment with a twin screw compression mechanism and an accurate measurement system, the problem of inaccurate measurement data of existing equipment is solved, and the precise measurement of the clutch compression force is realized, ensuring the selection of the gasket. Accuracy extends the service life of the clutch box and improves the stability of the vehicle.
Patent Information
- Application Number
- CN202420131200.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-18
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-01-18
AI Technical Summary
The measurement data of existing equipment is not accurate enough when pressing the clutch plate, resulting in wrong gasket selection, affecting the service life of the clutch box and the stability of the vehicle.
A clutch sheet compression measurement device is designed, using a twin screw compression mechanism to ensure the balance of left and right compression forces, and accurately measure the compression force through a weighing sensor to reduce mechanical influence.
Accurate measurement of clutch pressure force is achieved, the problem of inaccurate data of existing equipment is solved, the accuracy of gasket selection is ensured, the service life of the clutch box is extended, and the stability of the vehicle is improved.
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Figure CN222439007U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of clutch processing, in particular to a clutch plate pressing measurement device. Background Art
[0002] As the demand for vehicles increases, the demand for gearboxes increases. During the production of gearboxes, clutch plate installation, gasket installation, and retaining spring installation are required. The installation of clutch plates is relatively simple, but due to the uneven thickness of friction plates during production, it is necessary to select gaskets of different thicknesses according to different clutch plate combinations, and finally install retaining springs to complete a set of processes. Selecting gaskets requires accurate data on the data of the clutch plates, so that the selected gaskets are the most suitable. However, the data measured by existing equipment is inaccurate, with deviations before and after, which easily leads to incorrect selection of gasket thickness. Prior art: The existing clamping mechanism uses a worm elevator and uses the seesaw principle to clamp. When the clamping tool is clamped, the clamping force of the tooling ring is large at the first contact point, and the clamping force of the later contact point is small. This can easily cause inconsistency in the measured data, resulting in inappropriate gasket selection. Only by solving the technical problem that the test data of the existing equipment is not accurate enough when clamping the clutch plate can this situation be fundamentally avoided.
[0003] Therefore, in view of the shortcomings of the above-mentioned scheme in actual production and implementation, it has been revised and improved. At the same time, in the spirit and concept of seeking excellence, with the assistance of professional knowledge and experience, and after many ingenuity and experiments, the present utility model was created. A clutch plate compression measurement device is provided to solve the problem that the test data of the existing equipment is not accurate enough when the clutch plate is compressed. Utility Model Content
[0004] The utility model aims to provide a clutch plate compression measuring device, which is used to solve the problem that the test data of the existing device is not accurate enough when the clutch plate is compressed.
[0005] The technical solution of the utility model is achieved in this way:
[0006] The clutch plate compression measuring device includes a welded frame and an upper mounting plate. The top of the welded frame is a positioning desktop plate. A support column is arranged on the positioning desktop plate. The mounting plate is connected to the top of the support column. The upper mounting plate is provided with a digital display head and a lifting group. The lifting group includes a handwheel and two worm elevators. The handwheel is used to control the transmission of the two worm elevators, that is, the two worm elevators share a handwheel for lifting control. The bottom of the two worm elevators is respectively connected to a load-bearing sensor. The bottom of the weighing sensor is provided with a pressing tooling plate. The two ends of the top of the pressing tooling plate are respectively connected to the two weighing sensors.
[0007] As a preferred implementation, a clearance area is provided on the pressing tooling plate.
[0008] The clamping tooling plate uses an opening design with a makeshift area, which can be compatible with more products. Some clutch boxes have long output shafts, while others are very short. The opening design provides an accommodation area for longer shafts, increasing product compatibility.
[0009] As a preferred implementation, the shape of the clearance area at the pressing tooling plate is circular.
[0010] As a preferred implementation, a clearance hole is provided on the upper mounting plate.
[0011] Similarly, the design of setting up a clearance hole on the upper mounting plate can be compatible with more products. Some clutch boxes have longer output shafts, while some are very short. The opening design provides an accommodation area for the longer shaft, thereby increasing product compatibility.
[0012] As a preferred implementation, the position of the clearance hole corresponds to the position of the clearance area, and specifically, the clearance hole is located directly above the clearance area.
[0013] The utility model has good pressing force, and can accurately measure the pressing force of the clutch plate when pressing down, is easy to operate, and has good compatibility, which is specifically reflected in:
[0014] This clutch plate clamping measurement equipment uses double screws to ensure the balance of left and right clamping forces, reducing the data difference when the clutch plate is clamped. The weighing sensor is installed at the bottom to reduce the influence of force, ensuring more accurate measurement of the clamping force, and solving the problem of inaccurate test data when the existing equipment clamps the clutch plate, so that the clutch box can select a more suitable gasket, ensuring that the clutch plate does not slip during later use of the vehicle, increasing the service life of the clutch box, and also making the vehicle more stable in later use. The clamping tooling plate has an opening design, which can be compatible with a variety of clutch boxes, and one machine can be used for multiple purposes. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0016] Figure 1 It is a three-dimensional structural schematic diagram of an implementation mode of the utility model;
[0017] Figure 2 It is a front view of an embodiment of the utility model;
[0018] Figure 3 It is a side view of an embodiment of the utility model.
[0019] In the figure, 1-clearance hole; 2-upper mounting plate; 3-weighing sensor; 4-clearance area; 5-support column; 6-positioning desktop plate; 7-worm gear lift; 8-digital display head; 9-handwheel; 10-pressing tooling plate; 11-welding frame. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0021] It should be noted that all directional indications in the embodiments of the present invention (such as up, down, left, right, front, back...) are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.
[0022] In addition, the descriptions of "first", "second", etc. in the present invention are only for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" or "second" may explicitly or implicitly include at least one of the features.
[0023] In the description of the embodiments, unless otherwise clearly specified and limited, the terms "disposed", "connected" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, or an electrical connection; it can be a direct connection, or it can be connected through an intermediate medium, or it can be a communication between two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0024] See attached Figure 1-3 The clutch plate compression measuring device includes a welding frame 11 and an upper mounting plate 2. The top of the welding frame 11 is a positioning desktop plate 6. A support column 5 is arranged on the positioning desktop plate 6. The mounting plate is connected to the top of the support column 5. The upper mounting plate 2 is provided with a digital display head 8 and a lifting unit. The lifting unit includes a handwheel 9 and two worm gear lifts 7. The handwheel 9 is used to control the transmission of the two worm gear lifts 7, that is, the two worm gear lifts 7 share a handwheel 9 for lifting control. The bottom of the two worm gear lifts 7 is respectively connected with a load-bearing sensor. The bottom of the weighing sensor 3 is provided with a pressing tooling plate 10. The two ends of the top of the pressing tooling plate 10 are respectively connected to the two weighing sensors 3.
[0025] The pressing tooling plate 10 is provided with a clearance area 4 .
[0026] The clamping tooling plate uses an opening design of the make way area 4, which can be compatible with more products. Some output shafts of the clutch box are longer, and some are very short. The opening design provides an accommodation area for the longer shaft, increasing product compatibility.
[0027] The shape of the clearance area 4 at the pressing tooling plate 10 is circular.
[0028] The upper mounting plate 2 is provided with a clearance hole 1 .
[0029] Similarly, the design of setting the clearance hole 1 on the upper mounting plate 2 can be compatible with more products. Some clutch boxes have longer output shafts and some are very short. The opening design provides an accommodation area for the longer shaft, thereby increasing product compatibility.
[0030] The position of the clearance hole 1 corresponds to the position of the clearance area 4 . Specifically, the clearance hole 1 is located right above the clearance area 4 .
[0031] The utility model has good pressing force, and can accurately measure the pressing force of the clutch plate when pressing down, is easy to operate, and has good compatibility, which is specifically reflected in:
[0032] This clutch plate clamping measurement equipment uses double screws to ensure the balance of left and right clamping forces, reducing the data difference when the clutch plate is clamped. The weighing sensor is installed at the bottom to reduce the influence of force, ensuring more accurate measurement of the clamping force, and solving the problem of inaccurate test data when the existing equipment clamps the clutch plate, so that the clutch box can select a more suitable gasket, ensuring that the clutch plate does not slip during later use of the vehicle, increasing the service life of the clutch box, and also making the vehicle more stable in later use. The clamping tooling plate has an opening design, which can be compatible with a variety of clutch boxes, and one machine can be used for multiple purposes.
[0033] The above is only a preferred embodiment of the utility model, and is not intended to limit the utility model. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model. In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the ability of ordinary technicians in the field to implement; when the combination of technical solutions is contradictory or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the protection scope required by the utility model.
Claims
1. Clutch plate compression measuring device, characterized in that: It includes a welding frame and an upper mounting plate, the top of the welding frame is a positioning desktop plate, the positioning desktop plate is provided with a support column, the mounting plate is connected to the top of the support column, the upper mounting plate is provided with a digital display head and a lifting group, the lifting group includes a handwheel and two worm elevators, the handwheel is used to control the transmission of the two worm elevators, the bottom of the two worm elevators are respectively connected to a load-bearing sensor, the bottom of the weighing sensor is provided with a pressing tooling plate, and the two ends of the top of the pressing tooling plate are respectively connected to the two weighing sensors.
2. The clutch plate compression measuring device according to claim 1, characterized in that: The pressing tooling plate is provided with a clearance area.
3. The clutch plate compression measuring device according to claim 2, characterized in that: The shape of the clearance area at the pressing tooling plate is circular.
4. The clutch plate compression measuring device according to claim 2, characterized in that: The upper mounting plate is provided with a clearance hole.
5. The clutch plate compression measuring device according to claim 4, characterized in that: The position of the clearance hole corresponds to the position of the clearance area.