Motor coil automatic tray filling machine

Abstract

The utility model relates to an automatic tray filling machine for motor coils. The technical problem to be solved by the utility model is to provide the automatic disc loading device for the motor coil. The technical scheme adopted by the utility model is as follows: the automatic coil winding machine comprises a disc loading platform, a coil transverse placing device, a first pickup device, a coil direction adjusting device and a vertical placing disc device, wherein the first pickup device is used for picking up a motor coil in the coil transverse placing disc device and transferring the motor coil to the coil direction adjusting device; the first pickup device is used for picking up a motor coil on the coil direction adjusting device and transferring the motor coil into the vertical disc device, the coil transverse disc device comprises a transverse disc, a motor coil pickup groove is formed in the transverse disc, and a coil stop block is arranged in the motor coil pickup groove. The utility model has the advantages that the coil direction adjusting device can adjust the transversely arranged motor coil to be vertically arranged, and the full-automatic operation is realized through the pickup device, so that the participation of personnel is effectively reduced, and the production efficiency of the whole assembly line is improved.

Description

Technical Field

[0001] The utility model relates to an automatic coil loading machine for motor coils. Background Art

[0002] The structure of the coreless motor rotor mainly includes: motor coil, commutator and shaft. Fig.12 As shown, it includes a coil body 51 and a wire foot 52 arranged under the coil body 51, and a coil through hole 53 is arranged in the coil body 51. In the existing automated assembly line, the motor coil is placed horizontally after being wound, but is placed vertically in the subsequent automated assembly. In order to make the automation process smooth and reduce the participation of personnel, it is necessary to develop an automatic loading device that can convert the horizontal placement of the motor coil into the vertical placement. Utility Model Content

[0003] In order to solve the above problems, the technical problem to be solved by the utility model is to provide an automatic motor coil loading machine.

[0004] The technical solution adopted by the utility model motor coil automatic loading machine: It is characterized by comprising a loading platform, a coil horizontal loading disk device arranged on the loading platform, a first picking device for picking up the motor coil in the coil horizontal loading disk device and transferring it to the coil orientation device, a coil orientation device, a vertical loading disk device, and a second picking device for picking up the motor coil on the coil orientation device and transferring it to the vertical loading disk device, the coil horizontal loading disk device comprises a horizontal loading disk, the horizontal loading disk is provided with motor coil picking grooves arranged at intervals, the motor coil picking groove is provided with coil stoppers arranged at intervals, and a horizontal insertion groove for horizontally placing the coil body is formed between the two coil stoppers;

[0005] The coil direction adjustment device includes a direction adjustment seat, a rotary servo motor arranged on the direction adjustment seat, a direction adjustment disk connected to the output end of the rotary servo motor, and a coil positioning column assembly arranged on the direction adjustment disk at intervals around an arc and used for sleeve installation of the coil through hole. The vertical placement disk device includes a vertical placement disk, a vertical placement disk receiving groove is provided in the vertical placement disk, and coil placement limit columns corresponding to the coil through holes are provided at intervals in the vertical placement disk receiving groove.

[0006] The coil positioning column assembly comprises a coil positioning column, a positioning column mounting block for fixing the coil positioning column, and a screw tightening block arranged at the front and rear sides of the positioning column mounting block and used for fixing the positioning column mounting block.

[0007] The coil positioning column includes a positioning column mounting portion and a positioning column docking portion docked with the coil through hole, the positioning column mounting block is provided with a positioning column limiting groove for positioning the positioning column mounting portion, and the positioning column limiting groove is provided with a positioning column through hole for the positioning column docking portion to penetrate.

[0008] The coil horizontal disk device also includes a horizontal disk track and a first servo motor arranged on the horizontal disk track, and the horizontal disk is controlled to move on the horizontal disk track by the first servo motor; the vertical disk device also includes a vertical disk track and a second servo motor arranged on the vertical disk track, and the vertical disk is controlled to move on the vertical disk track by the second servo motor.

[0009] The first picking device comprises a first picking bracket, a first horizontal track disposed on the first picking bracket, a first vertical moving assembly movably disposed on the first horizontal track, and a first picking claw assembly disposed on the first vertical moving assembly and used for picking up the motor coil placed in the horizontal plate;

[0010] The second picking device includes a second picking bracket, a second horizontal track arranged on the second picking bracket, a second vertical moving component movably arranged on the second horizontal track, and a second picking claw component arranged on the second vertical moving component and used for picking up the motor coil placed on the coil adjustment device.

[0011] The first picking device and the second picking device are arranged in parallel in the transverse direction, and the coil horizontal disk device and the vertical disk device are arranged in parallel in the longitudinal direction.

[0012] The depth of the transversely inserted groove is smaller than the outer diameter of the coil body.

[0013] The advantages of the motor coil automatic loading machine of the utility model are that the coil orientation device can adjust the horizontally placed motor coil to be placed vertically and realize full automatic operation through the picking device, which effectively reduces the participation of personnel and improves the production efficiency of the entire assembly line. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0015] Figure 1 This is a schematic diagram of the structure of the automatic motor coil loading machine of the utility model;

[0016] Figure 2 It is a structural schematic diagram of the coil horizontal placement disk device of the utility model;

[0017] Figure 3 yes Figure 2 A magnified image of

[0018] Figure 4 It is a structural schematic diagram of the coil direction adjustment device of the utility model;

[0019] Figure 5 It is an exploded view of the coil positioning column assembly of the utility model;

[0020] Figure 6 It is a structural schematic diagram of the vertical tray device of the utility model;

[0021] Figure 7 yes Figure 6 A magnified image of

[0022] Figure 8 It is a structural schematic diagram of the coil positioning column of the utility model;

[0023] Fig. 9 It is a structural schematic diagram of the positioning column mounting block of the utility model;

[0024] Fig.10 It is a structural schematic diagram of the first picking device of the utility model;

[0025] Fig.11 It is a structural schematic diagram of the second picking device of the utility model;

[0026] Fig.12 It is a structural schematic diagram of the motor coil of the utility model. DETAILED DESCRIPTION

[0027] like Figure 1-11As shown, the motor coil automatic loading machine involved in the utility model comprises a loading platform 1, a coil horizontal loading tray device 2 arranged on the loading platform 1, a first picking device 3 for picking up the motor coil in the coil horizontal loading tray device 2 and transferring it to the coil orientation device 4, a coil orientation device 4, a vertical loading tray device 5, and a second picking device 6 for picking up the motor coil on the coil orientation device 4 and transferring it to the vertical loading tray device 5, the coil horizontal loading tray device 2 comprises a horizontal loading tray 10, the horizontal loading tray 10 is provided with motor coil picking grooves 11 arranged at intervals, the motor coil picking grooves 11 are provided with coil stoppers 12 arranged at intervals, and a horizontal loading tray 10 is formed between the two coil stoppers 12 to place the coil body 51 horizontally. The coil direction adjustment device 4 includes a direction adjustment seat 15, a rotary servo motor 16 arranged on the direction adjustment seat 15, a direction adjustment disk 17 connected to the output end of the rotary servo motor 16, and a coil positioning column assembly 18 arranged on the direction adjustment disk 17 at intervals around an arc and used for the coil through hole 53. The vertical disk device 5 includes a vertical disk 23, and a vertical disk receiving groove 25 is arranged in the vertical disk 23. Coil placement limit columns 26 corresponding to the coil through hole 53 are arranged in the vertical disk receiving groove 25. The coil direction adjustment device can adjust the horizontally placed motor coil to a vertical placement and realize fully automatic operation through a picking device, which effectively reduces the participation of personnel and improves the production efficiency of the entire assembly line.

[0028] The coil positioning column assembly 18 includes a coil positioning column 30, a positioning column mounting block 31 for fixing the coil positioning column 30, and a screw tightening block 32 arranged at the front and rear sides of the positioning column mounting block 31 and used to fix the positioning column mounting block 31. The coil positioning column 30 is detachably arranged to facilitate subsequent maintenance because the coil positioning column 30 is easily damaged.

[0029] The coil positioning column 30 includes a positioning column mounting portion 34 and a positioning column docking portion 35 docked with the coil through hole 53, the positioning column mounting block 31 is provided with a positioning column limiting groove 36 for positioning the positioning column mounting portion 34, and the positioning column limiting groove 36 is provided with a positioning column through hole 37 for the positioning column docking portion 35 to penetrate, so that the installation is simple and the positioning is accurate.

[0030] The coil horizontal disk device 2 also includes a horizontal disk rail 8 and a first servo motor 9 arranged on the horizontal disk rail 8, and the horizontal disk 10 is controlled to move on the horizontal disk rail 8 by the first servo motor 9; the vertical disk device 5 also includes a vertical disk rail 21 and a second servo motor 22 arranged on the vertical disk rail 21, and the vertical disk 23 is controlled to move on the vertical disk rail 21 by the second servo motor 22.

[0031] The first picking device 3 includes a first picking bracket 40, a first horizontal rail 41 arranged on the first picking bracket 40, a first vertical moving component 42 movably arranged on the first horizontal rail 41, and a first picking claw component 43 arranged on the first vertical moving component 42 and used for picking up the motor coil placed in the horizontal plate 10; the second picking device 6 includes a second picking bracket 45, a second horizontal rail 46 arranged on the second picking bracket 45, a second vertical moving component 47 movably arranged on the second horizontal rail 46, and a second picking claw component 48 arranged on the second vertical moving component 47 and used for picking up the motor coil placed on the coil adjustment device 4.

[0032] The first picking device 3 and the second picking device 6 are arranged in parallel in the horizontal direction, and the coil horizontal placing disk device 2 and the vertical placing disk device 5 are arranged in parallel in the vertical direction, with reasonable layout and compact structure.

[0033] The depth of the transverse insertion groove 13 is smaller than the outer diameter of the coil body 51, so as to facilitate picking up.

[0034] Working process: the first picking claw assembly 43 picks up the motor coil placed horizontally in the horizontal disk 10, moves it to the coil orientation device 4, and inserts it into the horizontal coil positioning column assembly 18. The coil orientation device 4 rotates, and the second picking claw assembly 48 rotates to pick up the motor coil vertically set on the coil positioning column assembly 18 and transfers it to the vertical disk 23.

[0035] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention are included in the protection scope of the present invention.

Claims

1. A motor coil automatic tray loading machine, characterized in that: The invention comprises a loading platform (1), a coil horizontal loading tray device (2) arranged on the loading platform (1), a first picking device (3) for picking up a motor coil in the coil horizontal loading tray device (2) and transferring it to a coil orientation device (4), a coil orientation device (4), a vertical loading tray device (5), and a second picking device (6) for picking up a motor coil on the coil orientation device (4) and transferring it to the vertical loading tray device (5), wherein the coil horizontal loading tray device (2) comprises a horizontal loading tray (10), wherein the horizontal loading tray (10) is provided with motor coil picking grooves (11) arranged at intervals, wherein the motor coil picking grooves (11) are provided with coil stoppers (12) arranged at intervals, and a horizontal insertion groove (13) for horizontally placing a coil body (51) is formed between two coil stoppers (12); The coil orientation device (4) comprises an orientation seat (15), a rotary servo motor (16) arranged on the orientation seat (15), an orientation disk (17) connected to the output end of the rotary servo motor (16), and a coil positioning column assembly (18) arranged on the orientation disk (17) at intervals around an arc and used for sleeve-mounting the coil through hole (53). The vertical placement disk device (5) comprises a vertical placement disk (23), a vertical placement disk receiving groove (25) is arranged in the vertical placement disk (23), and coil placement limit columns (26) corresponding to the coil through hole (53) are arranged in the vertical placement disk receiving groove (25) at intervals.

2. The motor coil automatic tray loading machine according to claim 1, characterized in that: The coil positioning column assembly (18) comprises a coil positioning column (30), a positioning column mounting block (31) used to fix the coil positioning column (30), and a screw tightening block (32) provided on the front and rear sides of the positioning column mounting block (31) and used to fix the positioning column mounting block (31).

3. The motor coil automatic tray loading machine according to claim 2, characterized in that: The coil positioning column (30) comprises a positioning column mounting portion (34) and a positioning column docking portion (35) docked with the coil through hole (53); a positioning column limiting groove (36) for positioning the positioning column mounting portion (34) is provided in the positioning column mounting block (31); and a positioning column penetration hole (37) for penetrating the positioning column docking portion (35) is provided in the positioning column limiting groove (36).

4. The motor coil automatic tray loading machine according to claim 1, characterized in that: The coil horizontal disk device (2) further comprises a horizontal disk track (8) and a first servo motor (9) arranged on the horizontal disk track (8), and the horizontal disk (10) is controlled by the first servo motor (9) to move on the horizontal disk track (8); the vertical disk device (5) further comprises a vertical disk track (21) and a second servo motor (22) arranged on the vertical disk track (21), and the vertical disk (23) is controlled by the second servo motor (22) to move on the vertical disk track (21).

5. The motor coil automatic tray loading machine according to claim 1, characterized in that: The first picking device (3) comprises a first picking bracket (40), a first horizontal track (41) arranged on the first picking bracket (40), a first vertical moving component (42) movably arranged on the first horizontal track (41), and a first picking claw component (43) arranged on the first vertical moving component (42) and used for picking up the motor coil placed in the horizontal plate (10); The second picking device (6) includes a second picking bracket (45), a second horizontal track (46) arranged on the second picking bracket (45), a second vertical moving component (47) movably arranged on the second horizontal track (46), and a second picking claw component (48) arranged on the second vertical moving component (47) and used for picking up the motor coil placed on the coil adjustment device (4).

6. The motor coil automatic tray loading machine according to claim 1, characterized in that: The first picking device (3) and the second picking device (6) are arranged in parallel in the transverse direction, and the coil horizontal placement disk device (2) and the vertical placement disk device (5) are arranged in parallel in the longitudinal direction.

7. The motor coil automatic tray loading machine according to claim 1, characterized in that: The depth of the transverse insertion groove (13) is smaller than the outer diameter of the coil body (51).

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