Novel gas filter

By designing the filter element of the cuboid structure and increasing the number of folded layers of the filter mesh, the problem of the gas filter being too fast and the volume increases under large flow rates is solved, and high-efficiency filtration and low-cost gas filtration effects are achieved.

CN222445799UActive Publication Date: 2025-02-11SHANDONG CREDIT SUISSE ENERGY EQUIP CO LTD
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Patent Information

Application Number
CN202421016061.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-11
Publication Date
2025-02-11
Estimated Expiration
2034-05-11

AI Technical Summary

Technical Problem

In the case of large flow rates, the diameter of the internal circulation pipe of the existing gas filter reduces, resulting in too fast flow rate, affecting service life, and increasing the overall volume, increasing the cost of use.

Method used

A new type of gas filter was designed, using a rectangular filter element, which avoids the difference between inner and outer diameters, maintains full run-through, and increases the number of folded layers of the filter mesh and increases the filter area.

Benefits of technology

It realizes efficient filtration under large diameter conditions, avoids the problem of too fast flow rate, reduces the overall volume of the filter, and reduces the cost of use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The novel gas filter comprises a barrel, a gas inlet pipe and a gas outlet pipe are embedded in the left end and the right end of the side wall of the barrel respectively, a circular ring is integrally formed at the top of the outer side wall of the barrel, a sealing cover is connected to the top of the circular ring through a screw and a nut, and a rectangular ring is integrally formed on the right side of the inner side wall of the barrel; in order to avoid diameter shrinkage of an outlet pipeline of the filter, guarantee full-bore circulation and reduce the overall size of the filter, the structural style of the filter element is redesigned, and a cylindrical filter element is changed into a cuboid filter element, so that the filter element has a larger filtering area, and the filter element has a better filtering effect. The requirement for the filtering area of the large-caliber filter is met, the front air inlet pipe diameter and the rear air inlet pipe diameter of the filter are consistent by changing the structural type of the filter element, circulation is guaranteed, meanwhile, the overall size of the filter is reduced, and use cost is reduced.
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Description

Technical Field

[0001] This patent relates to the field of support pile technology, specifically a new type of gas filter. Background Art

[0002] Gas filters are mainly used at the front end of gas pressure regulating equipment, metering equipment, valves and other equipment to filter and separate impurities (rust, dust, etc.) in the gas flow, thereby protecting downstream pipelines and equipment from contamination, blockage, and damage, and thus protecting the normal operation of the equipment. However, the filter element in the filter is generally a cylindrical type. Under the premise that the outer ring is a filter, the internal flow pipe diameter will be reduced to varying degrees, so that when the flow rate is relatively large, there is a situation of too fast flow rate, which in turn affects the service life of the filter element. In addition, under the condition of large flow, the overall volume of the filter will become larger, increasing the cost of use. For this reason, we propose a new type of gas filter. Utility Model Content

[0003] The purpose of this patent is to provide a new type of gas filter to solve the problems raised in the above background technology.

[0004] To achieve the above-mentioned purpose, the present patent provides the following technical solutions: a new type of gas filter, comprising a cylinder, wherein the left and right ends of the side wall of the cylinder are respectively embedded with an air inlet pipe and an air outlet pipe, a circular ring is integrally formed on the top of the outer wall of the cylinder, and a sealing cover is connected to the top of the circular ring through a screw and a nut, a rectangular ring is integrally formed on the right side of the inner wall of the cylinder, a rubber ring is bonded to the left side of the rectangular ring, a mounting ring is provided in the cylinder, a filter element is installed in the mounting ring, a horizontal plate is fixedly installed on the top side of the right side of the mounting ring, a hole body is provided on the horizontal plate, a bolt is provided in the hole body, the bottom end of the bolt is screwed to the top of the outer wall of the rectangular ring, and the right side of the mounting ring is tightly fitted to the left side of the rubber ring;

[0005] A detachable cover is screwed on the bottom end of the cylinder.

[0006] Preferably, the filter element comprises a filter screen, and the filter screens are multiple and the multiple filter screens are stacked together.

[0007] Preferably, the mounting ring comprises a first ring body and a second ring body, the inner side walls of the first ring body and the second ring body are both provided with annular grooves, the first ring body and the second ring body are matched with each other, and the upper and lower ends of the first ring body and the second ring body are both provided with mounting parts.

[0008] Preferably, the mounting member comprises a fixing plate and a fixing ring, and the fixing plate and the fixing ring are fixedly mounted on the second ring body and the first ring body respectively; a through opening is provided on the inner side wall of the fixing ring; a rocker arm is hingedly connected to the left side surface of the fixing plate through a hinge; a circular plate is integrally formed with the left end of the rocker arm through the fixing ring; a spring is sleeved on the side wall of the rocker arm; a left end of the spring is fixedly mounted on the right side surface of the circular plate; a slip ring is fixedly mounted on the right end of the spring; the right side surface of the slip ring is tightly fitted on the left side surface of the fixing ring; and the right side surface of the first ring body is tightly fitted on the left side surface of the second ring body.

[0009] Preferably, a positioning groove is provided on the left side surface of the fixing ring, and a positioning block is integrally formed on the right side surface of the slip ring, and the positioning block is inserted into the positioning groove.

[0010] Preferably, the side wall of the rocker arm is in relative contact and fit with the inner side wall of the fixing ring.

[0011] Compared with the prior art, the beneficial effects of this patent are: in order to avoid the shrinkage of the filter outlet pipe, ensure full-bore circulation, and reduce the overall volume of the filter, this patent redesigns the structure of the filter element, changes the cylindrical filter element into a rectangular filter element, and at the same time, in order to achieve a higher filtration area, increases the number of folding layers of the filter screen, so that the filter element has a larger filtration area, ensuring the filtration area requirements of large-diameter filters, and by changing the filter element structure, the diameters of the front and rear air inlet pipes of the filter are made consistent, ensuring fluidity, while reducing the overall volume of the filter and reducing the cost of use. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 This is the overall three-dimensional diagram of this patent.

[0013] Figure 2 This is the overall plan view of this patent.

[0014] Figure 3 This is a schematic diagram of the installation ring of this patent.

[0015] Figure 4 This is a schematic diagram of the installation parts of this patent.

[0016] In the figure: 1, cylinder, 2, air inlet pipe, 3, air outlet pipe, 4, circular ring, 5, sealing cover, 6, rectangular ring, 7, rubber ring, 8, mounting ring, 9, filter element, 10, cross plate, 11, bolt, 12, removable cover, 13, filter screen, 14, first ring body, 15, second ring body, 16, annular groove, 17, mounting part, 18, fixing plate, 19, fixing ring, 20, through port, 21, swing rod, 22, circular plate, 23, spring, 24, slip ring, 25, positioning groove, 26, positioning block. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiments of this patent to clearly and completely describe the technical solutions in the embodiments of this patent. Obviously, the described embodiments are only part of the embodiments of this patent, not all of them. Based on the embodiments in this patent, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this patent.

[0018] See also Figure 1 , Figure 2 , Figure 3 and Figure 4 This patent provides a technical solution: a new type of gas filter, including a cylinder 1, the left and right ends of the side wall of the cylinder 1 are respectively embedded with an inlet pipe 2 and an outlet pipe 3, a circular ring 4 is integrally formed on the top of the outer wall of the cylinder 1, and a sealing cover 5 is connected to the top of the circular ring 4 through a screw and a nut, a rectangular ring 6 is integrally formed on the right side of the inner wall of the cylinder 1, and a rubber ring 7 is bonded to the left side of the rectangular ring 6, a mounting ring 8 is arranged in the cylinder 1, a filter element 9 is installed in the mounting ring 8, a horizontal plate 10 is fixedly installed on the top side of the right side of the mounting ring 8, a hole body is arranged on the horizontal plate 10, a bolt 11 is arranged in the hole body, and the bottom end of the bolt 11 is screwed to the top of the outer wall of the rectangular ring 6, and the right side of the mounting ring 8 is tightly fitted to the left side of the rubber ring 7;

[0019] The filter element 9 is a rectangular structure with no difference between the inner and outer diameters. Therefore, the air inlet pipe 2 and the air outlet pipe 3 are pipes of the same diameter, thereby avoiding the problem of reducing the diameter to ensure the filtration efficiency. In addition, the air inlet pipe 2 and the air outlet pipe 3 are not inserted too much into the cylinder body 1, thereby ensuring the volume inside the cylinder body 1, which can make the circulation effect of the entire gas system better.

[0020] A removable cover 12 is screwed to the bottom end of the cylinder 1 .

[0021] The gas entering the cylinder 1 and the dust in the gas can be intercepted by the filter element 9 and fall into the removable cover 12, so that the dust can be easily cleaned.

[0022] Specifically, the filter element 9 includes a filter screen 13 , wherein the filter screens 13 are multiple and the multiple filter screens 13 are stacked together.

[0023] The traditional cylindrical filter element is changed into a rectangular filter screen 13. At the same time, in order to achieve a higher filtering area, the number of filter screens 13 is increased, and the number of layers between them is folded each other, so that the filter element has a larger filtering area and meets the filtering area requirements of large-diameter filters.

[0024] Specifically, the mounting ring 8 includes a first ring body 14 and a second ring body 15 , the inner side walls of which are both provided with an annular groove 16 , the first ring body 14 and the second ring body 15 are aligned with each other, and mounting parts 17 are provided at the upper and lower ends of the first ring body 14 and the second ring body 15 .

[0025] like Figure 3 As shown, a plurality of filter screens 13 are located in two annular grooves 16 to clamp the filter screens 13 .

[0026] Specifically, the mounting member 17 includes a fixing plate 18 and a fixing ring 19, which are fixedly mounted on the second ring body 15 and the first ring body 14 respectively. A through opening 20 is provided on the inner wall of the fixing ring 19. A rocker arm 21 is hinged on the left side of the fixing plate 18 through a hinge. The left end of the rocker arm 21 passes through the fixing ring 19 and is integrally formed with a circular plate 22. A spring 23 is sleeved on the side wall of the rocker arm 21. The left end of the spring 23 is fixedly mounted on the right side of the circular plate 22. A slip ring 24 is fixedly mounted on the right end of the spring 23. The right side of the slip ring 24 is tightly fitted on the left side of the fixing ring 19, and the right side of the first ring body 14 is tightly fitted on the left side of the second ring body 15.

[0027] like Figure 4 As shown, Figure 4 for Figure 3 An enlarged view of the middle upper mounting member 17 shows that the lower mounting member 17 and the upper mounting member 17 are symmetrically distributed.

[0028] The spring 23 is in a compressed state. The compression elasticity of the spring 23 causes the slip ring 24 to be pressed against the fixing ring 19 . The fixing ring 19 is installed on the first ring body 14 , so the first ring body 14 is pressed against the left side of the second ring body 15 .

[0029] When disassembling the first ring body 14 and the second ring body 15 , the slip ring 24 can be moved leftward to separate from the fixed ring 19 , and then the swing rod 21 is rotated around the hinge point between the fixed plate 18 and the swing rod 21 to separate from the fixed ring 19 through the opening 20 .

[0030] Specifically, a positioning groove 25 is provided on the left side of the fixing ring 19 , and a positioning block 26 is integrally formed on the right side of the slip ring 24 , and the positioning block 26 is inserted into the positioning groove 25 .

[0031] By providing the positioning block 26 inserted into the positioning groove 25, the swing rod 21 can be prevented from turning over along the hinge point.

[0032] Specifically, the side wall of the swing rod 21 is in relative contact with the inner wall of the fixing ring 19 .

[0033] The side wall of the swing rod 21 is in relative contact with the inner wall of the fixing ring 19, so that the connection between the swing rod 21 and the fixing ring 19 can be more tightly connected.

[0034] Working principle: The fuel gas enters the filter through the inlet pipe 2. Under the obstruction of the filter element 9, the impurities (rust, dust, etc.) in the gas are blocked and sink into the removable cover 12 at the bottom. When there are too many impurities, they can be cleaned through the removable cover 12. Since the filter element 9 is a rectangular parallelepiped structure, there is no difference between the inner and outer diameters. Therefore, the inlet pipe 2 and the outlet pipe 3 are pipes of the same diameter, thus avoiding the problem of reducing the diameter to ensure the filtration efficiency. In addition, the inlet pipe 2 and the outlet pipe 3 are not inserted too much into the cylinder 1, ensuring the volume inside the cylinder 1, which can make the circulation effect of the entire gas system better.

[0035] When replacing the filter element 9, the cover 5 can be removed, the bolts 11 can be removed, and the mounting ring 8 can be taken out from the cylinder 1. The slip ring 24 can be moved to the left to make the slip ring 24 detach from the fixed ring 19, and then the swing rod 21 can be rotated with the hinge point of the fixed plate 18 and the swing rod 21 as the axis, and the swing rod 21 can be detached from the fixed ring 19 through the through hole 20, and then the first ring body 14 and the second ring body 15 can be separated, and the internal filter 13 can be replaced.

[0036] It should be noted that the equipment structure and drawings of this patent mainly describe the principles of this patent. In terms of the technology of this design principle, the settings of the device's power mechanism, power supply system and control system are not fully described. However, on the premise that technical personnel in this field understand the principles of the above patent, they can clearly know the details of its power mechanism, power supply system and control system.

[0037] In the description of this patent, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "other end", "upper", "one side", "top", "inside", "front", "center", "two ends" and the like indicate the orientation or position relationship based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing this patent and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation; at the same time, unless otherwise clearly stipulated and limited, the terms "setting", "installation", "connection", "fixed installation" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, for ordinary technicians in this field, the specific meanings of the above terms in this patent can be understood according to the specific circumstances.

[0038] Although the embodiments of the present patent have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present patent, and the scope of the present patent is defined by the appended claims and their equivalents.

Claims

1. A new type of gas filter, characterized by: The invention comprises a cylinder (1), wherein the left and right ends of the side wall of the cylinder (1) are respectively embedded with an air inlet pipe (2) and an air outlet pipe (3), a circular ring (4) is integrally formed on the top of the outer wall of the cylinder (1), and the top of the circular ring (4) is connected to a sealing cover (5) through a screw and a nut, a rectangular ring (6) is integrally formed on the right side of the inner wall of the cylinder (1), and a rubber ring (7) is bonded to the left side of the rectangular ring (6), a mounting ring (8) is provided inside the cylinder (1), a filter element (9) is installed inside the mounting ring (8), a transverse plate (10) is fixedly installed on the top side of the right side of the mounting ring (8), a hole body is provided on the transverse plate (10), a bolt (11) is provided in the hole body, and the bottom end of the bolt (11) is screwed to the top of the outer wall of the rectangular ring (6), and the right side of the mounting ring (8) is tightly fitted to the left side of the rubber ring (7); A detachable cover (12) is screwed onto the bottom end of the cylinder (1).

2. A novel gas filter according to claim 1, characterized in that: The filter element (9) comprises a filter screen (13), wherein the filter screen (13) is multiple and the multiple filter screens (13) are stacked together.

3. A novel gas filter according to claim 1, characterized in that: The mounting ring (8) comprises a first ring body (14) and a second ring body (15); inner side walls of the first ring body (14) and the second ring body (15) are both provided with an annular groove (16); the first ring body (14) and the second ring body (15) are mutually engaged; upper and lower ends of the first ring body (14) and the second ring body (15) are both provided with mounting parts (17).

4. A novel gas filter according to claim 3, characterized in that: The mounting member (17) comprises a fixing plate (18) and a fixing ring (19). The fixing plate (18) and the fixing ring (19) are fixedly mounted on the second ring body (15) and the first ring body (14) respectively. A through hole (20) is provided on the inner side wall of the fixing ring (19). A swing rod (21) is hingedly connected to the left side of the fixing plate (18) through a hinge. The left end of the swing rod (21) passes through the fixing ring (19) and is integrally formed with a circular plate (22). A spring (23) is sleeved on the side wall of the swing rod (21). The left end of the spring (23) is fixedly mounted on the right side of the circular plate (22). The right end of the spring (23) is fixedly mounted on the right side of the circular plate (22). The right side of the slip ring (24) is tightly fitted on the left side of the fixing ring (19). The right side of the first ring body (14) is tightly fitted on the left side of the second ring body (15).

5. A novel gas filter according to claim 4, characterized in that: A positioning groove (25) is provided on the left side of the fixed ring (19), and a positioning block (26) is integrally formed on the right side of the slip ring (24), and the positioning block (26) is inserted into the positioning groove (25).

6. A novel fuel gas filter according to claim 4, characterized in that: The side wall of the swing rod (21) is in relative contact with the inner side wall of the fixing ring (19).