Portable spraying dust removal device for manual hole digging pile construction site

By designing a portable spray dust removal device, the water storage tank and booster pump out structure are used to link it with the construction machinery, accurate spray dust removal at the construction site of the manual hole piles is solved, and the existing equipment cannot reduce dust at close range is improved. Effects and device portability.

CN222445849UActive Publication Date: 2025-02-11CHONGQING NANJIANG CONSTRUCT ENG CO
View PDF 0 Cites 1 Cited by

Patent Information

Application Number
CN202420939157.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-30
Publication Date
2025-02-11
Estimated Expiration
2034-04-30

AI Technical Summary

Technical Problem

The existing spray dust reduction equipment cannot reduce dust at the construction holes close to the construction holes at the construction site of manual hole piles, which makes it easy for workers to suck in dust. The equipment is huge in size, many pipelines, and is inconvenient for mobile use.

Method used

A portable spray dust removal device is designed, including a water storage tank, a booster pump out structure and a retractable sealed pipe body. By linking with the rotating shaft of the construction machinery, the booster spraying is realized, and the booster atomization spray head is used to excavate. Accurate spray removal at the hole construction location.

Benefits of technology

The device can effectively reduce the amount of dust intake of workers, it is small in size and easy to move and use, and does not require modification of construction machinery. It has the characteristics of accurate and timely spray dust removal, easy operation and small structure.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222445849U_ABST
    Figure CN222445849U_ABST
Patent Text Reader

Abstract

The utility model discloses a portable spray dust removal device for a manual hole digging pile construction site, which comprises a water storage tank, water for dust fall is stored in the water storage tank, a connecting seat is mounted at the position of an opening at the top end of the water storage tank, a cylindrical cavity is formed in the connecting seat, and a booster pump outlet structure is arranged on one side of the connecting seat. The utility model relates to the technical field of spraying dust removal equipment, and adopts a water storage tank with a portable structural design as a dust fall water storage container, the water storage tank can be lowered into a pipe pile along with engineering machinery, and water is pumped out through a booster pump-out structure linked with a rotating shaft of the engineering machinery, so that the water forms spray through a booster atomizing nozzle; the device is small in size, can be combined with engineering machinery for use, does not need to modify the engineering machinery, and has the outstanding characteristics of accurate and timely spraying and dust removal, convenience in operation and small and exquisite structure.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of spray dust removal equipment, in particular to a portable spray dust removal device used at a manual bored pile construction site. Background Art

[0002] In modern mining construction, some terrains require the use of manually excavated bored piles as foundation piles. In the construction process of modern manually excavated bored piles, different from the traditional drilling methods such as shovels, hoes and earth baskets, hydraulic splitters, impact drills and other automatic machines are mainly used for digging holes at this stage. Although the operating efficiency is improved, the vibration of impact drills can easily stir up dust.

[0003] At present, the method of dust treatment on construction sites is mostly spray dust reduction. The current spray dust reduction construction mainly adopts the method of full-site dust reduction. Although this dust reduction method can carry out all-round dust reduction on the construction site, it has the following disadvantages. First, the dust reduction position is far away from the construction point, and it cannot be effectively close to the construction site during dust reduction. When the dust reduction equipment takes effect, the workers have already inhaled the smoke and dust, so the effect is poor; secondly, since it is necessary to carry out all-round dust reduction on the construction site, the required pipelines and equipment power are very large, and sometimes a special chassis is required. The equipment cost is high and the layout is inflexible. Utility Model Content

[0004] The existing site dust reduction devices are limited in their dust reduction effect during the manual excavation process, mainly because it is impossible to carry out targeted dust reduction at the construction hole location at a close distance, which results in manual inhalation of dust. In addition, the equipment is bulky, and many and long pipelines are required during the application process. The power of the machine equipment is large, and it is not convenient to move and use. The utility model aims to provide a mining spray dust removal device with good dust reduction effect, easy operation, and dedicated to the construction site of manual bored piles.

[0005] To achieve the above purpose, the utility model is implemented through the following technical solutions: a portable spray dust removal device for manual bored pile construction site, comprising a water storage tank, the water storage tank stores dust reduction water, and a connecting seat is installed at the top end of the water storage tank;

[0006] A cylindrical cavity is provided inside the connection seat, and a booster pump-out structure is provided on one side of the connection seat;

[0007] The booster pump structure includes a pump housing integrally formed with a connecting seat, a booster impeller installed in the pump housing, and a power assembly that is linked with the engineering machinery and is used to drive the booster impeller to rotate;

[0008] A pipe interface is provided on the top of the connecting seat, an extension pipeline is connected to the pipe interface, the extension pipeline adopts a retractable sealing tube body, a rotating seat is provided at the end of the extension pipeline, and a pressurized atomizing nozzle is connected to the rotating seat.

[0009] Preferably, the water storage tank is a 304 stainless steel bottle, and an observation port is provided on one side of the outer peripheral wall of the water storage tank, and an observation glass is provided on the observation port.

[0010] Preferably, the pressurized atomizing nozzle is a water mist nozzle with an atomizing angle and is threadedly connected to the head end of the rotating seat.

[0011] Preferably, a spherical head is provided at the end of the extension pipeline, the rotating seat is a plate of a columnar structure and is provided with a spherical groove that transitionally matches the spherical head, and the spherical head is provided with a through hole that penetrates to the inner cavity of the spherical groove.

[0012] Preferably, the pump housing is a disc-shaped plate integrally formed on one side of the connecting seat, and the pump housing is provided with a water inlet and a water outlet in the tangential direction to communicate with the inner cavity of the connecting seat.

[0013] Preferably, the booster impeller is composed of an annular sleeve sleeved on a central support column in a pump housing and a plurality of curved booster blades arranged on the annular sleeve, and a sealing disassembly cover is provided on one side of the pump housing corresponding to the booster impeller.

[0014] Preferably, the power assembly includes an annular ferrule, which is composed of a pair of semi-annular ferrules connected in tension, a rotating groove is provided on the inner ring of the annular ferrule, and a follower wheel is equipped on the inner ring of the annular ferrule, and the follower wheel is linked to the rotating shaft of the engineering machinery through a shaft key, and a power wheel is provided on one side of the follower wheel through a flywheel meshing, and a transmission rod is provided on one side of the power wheel, and a booster gear sleeve is provided on one end of the transmission rod through a gear group linkage.

[0015] Preferably, it also includes a detachable connecting piece connecting the central axis of the boost impeller and the boost gear sleeve, the detachable connecting piece includes a protective shell extending from one side of the annular sleeve and wrapping the power wheel, the transmission rod and the boost gear sleeve, the center of the boost gear sleeve is provided with a hexagonal shaft hole, one side of the central axis of the boost impeller is a hexagonal shaft end, the hexagonal shaft end is inserted into the hexagonal shaft hole, and a limiting bolt is threadedly connected on the hexagonal shaft end to fit the outer side of the hexagonal shaft hole.

[0016] Preferably, it also includes a connecting clamp independently arranged from the water tank, the number of the connecting clamps is at least two, one end of the connecting clamp is a hoop structure sleeved on the water tank, and the other end of the connecting clamp is provided with a restraining belt or an annular clamp connected to the outer shell of the engineering machinery.

[0017] The utility model has the following beneficial effects: the portable spray dust removal device for the artificial bored pile construction site adopts a water storage tank with a portable structural design as a dust reduction water storage container, which can follow the engineering machinery down into the pipe pile, and pump out water through a booster pump-out structure linked to the rotating shaft of the engineering machinery, so that the water forms a spray through the booster atomizing nozzle, and accurately sprays and dusts the excavation construction position. The portable spray dust removal device is small in size and can be used in conjunction with engineering machinery without the need to modify the engineering machinery, and has the outstanding characteristics of accurate and timely spray dust removal, easy operation and compact structure. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a first three-dimensional structural schematic diagram of the utility model.

[0019] Figure 2 It is a cross-sectional structural schematic diagram of the utility model.

[0020] Figure 3 It is a second three-dimensional structural schematic diagram of the utility model.

[0021] Figure 4 It is a schematic diagram of a partial three-dimensional structure of the utility model.

[0022] Figure 5 It is a partial enlarged structural schematic diagram of the utility model.

[0023] Figure 6 for Figure 5 Schematic diagram of the cross-section structure.

[0024] In the figure: 1. water storage tank; 2. connecting seat; 3. pump housing; 4. boost impeller; 5. power assembly; 6. extension pipeline; 7. boost atomizing nozzle; 8. detachable connecting piece; 9. connecting clamp; 12. manual valve; 13. observation glass; 51. annular sleeve; 52. rotating groove; 53. follower wheel; 54. power wheel; 55. transmission rod; 56. boost gear sleeve; 61. pipe interface; 62. rotating seat; 63. ball head; 81. protective shell; 82. hexagonal shaft hole; 83. hexagonal shaft end; 84. limit bolt. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] like Figure 1-6As shown, a portable spray dust removal device for manual bored pile construction site, a water storage tank 1 as a storage device for spray dust removal, storing water for dust reduction, a connection seat 2 is installed at the top end of the water storage tank 1. A cylindrical cavity is opened inside the connection seat 2, and the cylindrical cavity is connected to the external pipeline to realize water supply; a booster pump out structure arranged on one side of the connection seat 2 realizes the effect of booster spraying, and accurately reduces dust at the construction site of the manual bored pile.

[0027] The booster pump-out structure includes a pump housing 3 integrally formed with the connection seat 2, a booster impeller 4 installed in the pump housing 3, a power assembly 5 that is linked with the engineering machinery and is used to drive the booster impeller 4 to rotate, and a detachable connector 8 connecting the power assembly 5 and the booster impeller 4. During use, when the engineering machinery is held by a person, the torque of the rotating shaft of the engineering machinery such as an impact drill will be wasted during the rotation process except for being output to the drill bit for drilling. By linking the power assembly 5, the power assembly 5 drives the booster impeller 4 to rotate, so that the booster impeller 4 rotates in the pump housing 3. Since the pump housing 3 is connected to the inner cavity of the connection seat 2, the booster impeller 4 pressurizes and sprays the dust reduction water. Moreover, due to the transmission with the rotating shaft of the engineering machinery, the power of the booster pump-out structure does not need to be external, which reduces power consumption, is cleaner and more environmentally friendly, and reduces the weight of the engineering machinery held by the staff.

[0028] The water tank 1 is preferably a 304 stainless steel bottle, and an observation port is provided on one side of the outer wall of the water tank 1, and an observation glass 13 is provided on the observation port. The water tank 1 adopts a bottled water structure, which can be disassembled and assembled by the connection seat 2 on the water tank 1, so as to facilitate water replenishment. On the other hand, the structure is compact, which is convenient for parallel connection and arrangement with engineering machinery without affecting the use of the operator. This also means that during construction, the dust reduction device can be synchronously brought under the pile hole, so that the dust reduction operation can be carried out closer to the user.

[0029] In order to enable the dust suppression device to more intuitively suppress dust in the pile hole, a pipe interface 61 is provided at the top of the connecting seat 2, and an extension pipeline 6 is connected to the pipe interface 61. The extension pipeline 6 adopts a retractable sealed tube body, and a rotating seat 62 is provided at the end of the extension pipeline 6. The rotating seat 62 is connected to a pressurized atomizing nozzle 7. One end of the extension pipeline 6 is fixedly connected through the pipe interface 61, and water is sent to the pressurized atomizing nozzle 7 on the rotating seat 62 through the extension pipeline 6. The pressurized atomizing nozzle 7 is a water mist nozzle with an atomization angle and is threadedly connected to the head end of the rotating seat 62. Therefore, after the high-pressure water flows into the pressurized atomizing nozzle 7, the clean water is atomized by the atomization of the atomization angle, and the dust is suppressed by spraying to expand the working area. At the same time, due to the existence of the extension pipeline 6, the high-pressure atomizing nozzle can be closer to the working position of the hole digging, providing a more accurate atomization dust suppression effect.

[0030] Furthermore, a spherical head 63 is provided at the end of the extension pipe 6, and the rotating seat 62 is a columnar structure plate and is provided with a spherical groove that transitions with the spherical head 63. The spraying angle of the high-pressure atomizing nozzle can be changed by rotating the high-pressure atomizing nozzle, so that the dust reduction range can be controlled more accurately.

[0031] The pump housing 3 is a disc-shaped plate integrally formed on one side of the connecting seat 2. The pump housing 3 is provided with a water inlet and a water outlet in the tangential direction to communicate with the inner cavity of the connecting seat 2. The pump housing 3 serves as the rotation space of the booster impeller 4. The booster impeller 4 is driven to rotate by the power assembly 5, so that the booster impeller 4 boosts the flowing water passing through. A manual valve 12 is provided on the water storage tank 1 to match the flow rate of the water in the water storage tank 1. The booster impeller 4 is composed of a ring sleeve mounted on the central support column in the pump housing 3 and a plurality of curved booster blades arranged on the ring sleeve.

[0032] A sealing disassembly cover is provided on the pump casing at one side corresponding to the boost impeller 4, through which the pump casing can be disassembled and the boost impeller 4 inside can be replaced.

[0033] Furthermore, the power assembly 5 includes an annular ferrule 51, which is composed of a pair of semi-annular ferrules 51 connected in tension. A rotating groove 52 is provided on the inner ring of the annular ferrule 51, and a follower wheel 53 is mounted on the inner ring of the annular ferrule 51. The follower wheel 53 is linked to the rotating shaft of the engineering machinery through a shaft key, and a power wheel 54 is provided on one side of the follower wheel 53 through a flywheel meshing, and a transmission rod 55 is provided on one side of the power wheel 54, and a supercharger gear sleeve 56 is provided on one end of the transmission rod 55 through a gear group linkage.

[0034] In the specific implementation process, the tension bolts on the annular sleeve 51 are removed, the annular sleeve 51 is used to embrace the shaft key position of the engineering machinery's rotating shaft, the follower wheel 53 is sleeved on the rotating shaft and the slot of the follower wheel 53 is clamped on the shaft key of the rotating shaft, the follower wheel 53 is limited by the rotating groove 52 of the annular sleeve 51, and then the annular sleeve 51 is closed and fixed by the tension bolts; when the rotating shaft of the engineering machinery rotates, the follower wheel 53 is synchronously driven by the shaft key, and the follower wheel 53 drives the power wheel 54 to rotate by flywheel meshing, so that the power wheel 54 drives the transmission rod 55 to rotate, so that the transmission rod 55 drives the booster gear sleeve 56 to rotate, and the booster gear sleeve 56 drives the central axis of the booster impeller 4 to rotate, and after multi-stage transmission, the power transmission of the engineering machinery drives the booster impeller 4 to rotate.

[0035] Furthermore, the central axis of the boost impeller 4 is connected to the boost gear sleeve 56 through a detachable connector 8. Specifically, the detachable connector 8 includes a protective housing 81 extending from one side of the annular sleeve 51 and wrapping the power wheel 54, the transmission rod 55, and the boost gear sleeve 56. The center of the boost gear sleeve 56 is provided with a hexagonal shaft hole 82, and one side of the central axis of the boost impeller 4 is a hexagonal shaft end 83, which is inserted into the hexagonal shaft hole 82, and a limiting bolt 84 is threadedly connected on the hexagonal shaft end 83 to fit the outer side of the hexagonal shaft hole 82.

[0036] In the specific implementation process, the protective shell 81 protects the power wheel 54, the transmission rod 55, and the booster gear sleeve 56, while providing a rotation space for the booster gear sleeve 56. The hexagonal shaft hole 82 at the center of the booster gear sleeve 56 is matched with the hexagonal shaft end 83 of the center axis of the booster impeller 4, so as to achieve the purpose of driving the booster impeller 4 to rotate through the booster gear sleeve 56.

[0037] Furthermore, a connecting clamp 9 is provided independently of the water tank 1, and the number of the connecting clamps 9 is at least two. One end of the connecting clamp 9 is a hoop structure sleeved on the water tank 1, and the other end of the connecting clamp 9 is provided with a restraining belt or an annular clamp connected to the outer casing of the engineering machinery.

[0038] During the specific implementation process, the water tank 1 is fixed by the connecting clamp 9. On the one hand, the connecting clamp 9 adopts a hoop structure to hold the outer wall of the water tank 1. On the other hand, it is connected to the outer shell of the engineering machinery through a ring clamp or a restraining belt to fix the position of the water tank 1.

[0039] From the above, it can be generally known that the portable spray dust removal device used at the bored pile construction site adopts a water storage tank 1 with a portable structural design as a dust reduction water storage container, which can follow the construction machinery down into the pipe pile, and then pump out water through the booster pump-out structure linked to the rotating shaft of the construction machinery, so that the water forms a spray through the booster atomizing nozzle 7, and accurately sprays and dusts the excavation construction position. Its small size can be used in conjunction with construction machinery without the need to modify the construction machinery, and has the outstanding characteristics of accurate and timely spray dust removal, convenient operation and compact structure.

[0040] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A portable spray dust removal device for use at a bored pile construction site, comprising a water storage tank (1), wherein the water storage tank (1) stores water for dust reduction, and a connection seat (2) is installed at the top end of the water storage tank (1), characterized in that: A cylindrical cavity is provided inside the connection seat (2), and a booster pump-out structure is provided on one side of the connection seat (2); The booster pump structure comprises a pump housing (3) integrally formed with the connecting seat (2), a booster impeller (4) installed in the pump housing (3), and a power assembly (5) that is linked with the engineering machinery and is used to drive the booster impeller (4) to rotate; The top of the connection seat (2) is provided with a pipe interface (61), the pipe interface (61) is connected to an extension pipeline (6), the extension pipeline (6) adopts a retractable sealing pipe body, the end of the extension pipeline (6) is provided with a rotating seat (62), and the rotating seat (62) is connected to a pressurized atomizing nozzle (7).

2. A portable spray dust removal device for manual bored pile construction site according to claim 1, characterized in that: The water storage tank (1) is a 304 stainless steel bottle body, and an observation port is provided on one side of the outer wall of the water storage tank (1), and an observation glass (13) is provided on the observation port; The end of the extension pipeline (6) is provided with a spherical head (63); the rotating seat (62) is a plate of a columnar structure and is provided with a spherical groove that transitionally matches the spherical head (63); and the spherical head (63) is provided with a through hole that penetrates to the inner cavity of the spherical groove (71).

3. A portable spray dust removal device for use at a manual bored pile construction site according to claim 2, characterized in that: The boost atomizing nozzle (7) is a water mist nozzle having an atomizing angle and is threadedly connected to the head end of the rotating seat (62); it also includes a detachable connecting piece (8) connecting the central axis of the boost impeller (4) and the boost gear sleeve (56).

4. A portable spray dust removal device for use at a manual bored pile construction site according to claim 1, characterized in that: The pump housing (3) is a disc-shaped plate integrally formed on one side of the connecting seat (2); the pump housing (3) is provided with a water inlet and a water outlet in a tangential direction, which are connected to the inner cavity of the connecting seat (2).

5. A portable spray dust removal device for use at a manual bored pile construction site according to claim 1, characterized in that: The boost impeller (4) is composed of a ring sleeve sleeved on a central support column in a pump housing (3) and a plurality of curved boost blades arranged on the ring sleeve. A sealing disassembly cover is provided on one side of the pump housing corresponding to the boost impeller (4).

6. A portable spray dust removal device for manual bored pile construction site according to claim 1, characterized in that: The power assembly (5) comprises an annular ferrule (51), wherein the annular ferrule (51) is formed by a pair of semi-annular ferrules (51) connected in tension, the inner ring of the annular ferrule (51) is provided with a rotation groove (52), the inner ring of the annular ferrule (51) is equipped with a follower wheel (53), the follower wheel (53) is linked to the rotating shaft of the engineering machinery via a shaft key, one side of the follower wheel (53) is provided with a power wheel (54) through a flywheel meshing, one side of the power wheel (54) is provided with a transmission rod (55), and one end of the transmission rod (55) is provided with a booster gear sleeve (56) through a gear group linkage.

7. A portable spray dust removal device for use at a manual bored pile construction site according to claim 1, characterized in that: It also comprises a connecting clamp (9) arranged independently of the water storage tank (1), the number of the connecting clamps (9) being at least two, one end of the connecting clamp (9) being a hoop structure sleeved on the water storage tank (1), and the other end of the connecting clamp (9) being provided with a restraining belt or a ring clamp connected to the outer shell of the engineering machinery.

Citation Information

Cited By

  • Spraying dust removal device for manual hole digging pile mining

    CN118179181A