Negative pressure open type aluminum profile powder spraying device
By designing a negative pressure open aluminum profile powder spraying device, using negative pressure suction equipment and return pipe structure, the problems of powder scattering and environmental pollution are solved, and the efficient absorption and recycling of powder is achieved, manpower is saved, and the Spray effect.
Patent Information
- Application Number
- CN202420857877.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-24
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-04-24
AI Technical Summary
The existing vertical powder spraying device has problems of powder scattering and environmental pollution during the powder collection process, and the falling powder needs to be manually cleaned, which consumes manpower, and the arc-type powder cover has poor guidance, which affects negative pressure absorption. Powder effect.
A negative pressure open-type aluminum profile powder spraying device is designed, adopting structures such as bottom plate, machine block, spray frame, suction hole, aggregate frame, negative pressure suction equipment, spray can body, bottom material frame and lifting mechanism. Driven by the negative pressure of the negative pressure suction device, the powder is drawn away through the suction hole and the aggregate frame, and is sent back to the spray can body through the reflux tube. The powder not sucked away on the inner side of the spray frame is passed through the limit bucket plate Fall into the bottom material frame, and the bottom material frame returns the internal powder to the spray can body through the reflow tube to achieve the circulating powder spraying effect.
It realizes efficient absorption and recycling of powder, reduces powder scattering and environmental pollution, avoids the need for manual cleaning of powder, improves the negative pressure inhalation effect, and saves manpower.
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Figure CN222446980U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of powder spraying, and in particular relates to a negative pressure open type aluminum profile powder spraying device. Background Art
[0002] Aluminum profiles are widely used in various industries. During the production process, they need to be sprayed. At present, electrostatic powder spraying has become the most important treatment method in the industry among aluminum profile surface treatment manufacturers, and vertical powder spraying is widely used by aluminum factories due to its high efficiency and large production capacity. Vertical powder spraying uses powder spraying equipment to spray materials onto the surface of the workpiece. Under the action of static electricity, the powder will be evenly adsorbed on the surface of the workpiece to form a powdery coating. The powdery coating is baked and leveled to form a final coating with different effects (different types of powder coatings). The spraying effect of powder spraying is superior to the painting process in terms of mechanical strength, adhesion, corrosion resistance, and aging resistance, and the cost is also lower than that of painting with the same effect.
[0003] Chinese patent announcement No. CN202221950847.2 discloses a vertical powder spraying device for aluminum profile spraying, comprising a device body, a powder shielding cover is provided at the powder outlet end of the device body, and the powder shielding cover is detachably connected to the device body by a connecting piece, a powder collecting cover is fixedly provided in the middle of the powder shielding cover, and a conduit is provided at the end of the powder collecting cover away from the device body, etc., wherein it realizes the vertical powder collection effect, but the powder that is not collected by the negative pressure from the powder shielding cover will fall below the powder collecting cover, and may also be scattered in the air during the falling process of the powder, thereby causing a certain impact on the environment, and the fallen and accumulated powder needs to be manually cleaned and recycled, thereby consuming a certain amount of manpower. In addition, the arc-shaped powder shield has poor guidance, which will affect the effect of negative pressure powder absorption. Therefore, a negative pressure open aluminum profile powder spraying device is needed to solve the above problems. Utility Model Content
[0004] The purpose of the utility model is to provide a negative pressure open type aluminum profile powder spraying device to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a negative pressure open aluminum profile powder spraying device, comprising a base plate, an organic block is fixedly connected to the base plate, a spray frame is fixedly provided on the machine block, one side of the spray frame is set to a V-shaped feature, a suction hole is opened on one side of the spray frame, one side of the spray frame is connected to a feed frame through the suction hole, one side of the feed frame is connected to a negative pressure suction device, a spray tank body is fixedly connected to the base plate, the negative pressure suction device is connected to the spray tank body through a first return pipe, a bottom material frame is fixedly connected to the machine block, two limiting bucket plates are provided on the bottom material frame, the bottom material frame is connected to the spray tank body through a second return pipe, a lifting mechanism is fixedly provided on the base plate, and a spray nozzle is provided on one side of the lifting mechanism.
[0006] By setting the above structure, the spray nozzle can perform spray powder processing on the workpiece in the spray frame by moving up and down under the displacement drive of the lifting mechanism. During this period, due to the negative pressure drive of the negative pressure suction equipment, the powder in the spray frame will be sucked away through the suction hole and the collection frame, and returned to the spray tank body through the first return pipe. During this period, the powder that has not been sucked away by the inner wall of the spray frame will fall into the bottom material frame through the limiting bucket plate, and the two limiting bucket plates discharge the material through the bucket-shaped discharge gap, which makes it difficult for the dust that falls into the bottom material frame to fly out, thereby contributing to the cleanliness of the environment around the machine body, and the bottom material frame can also return the internal powder to the spray tank body through the second return pipe, thereby achieving a circulating powder spraying effect, and no manpower is required to clean the powder below, saving a certain amount of manpower. In addition, the V-shaped side wall setting on one side of the spray frame has a better dust guiding effect than the arc-shaped side wall, thereby helping to improve the powder absorption effect of the negative pressure suction equipment.
[0007] As a preferred embodiment, the bottom material frame is located below the material suction hole.
[0008] As a preferred embodiment, a displacement block is provided on the lifting mechanism, and a cylinder is fixedly connected to one side of the displacement block.
[0009] As a preferred embodiment, one side of the spray nozzle is fixedly connected to one end of the cylinder.
[0010] As a preferred embodiment, a material delivery pipe is connected to the spray tank body, and the material delivery pipe is a hose.
[0011] As a preferred embodiment, one end of the feed pipe is connected to the spray nozzle.
[0012] By setting up a cylinder, the spray nozzle can be extended or shortened under the power of the cylinder, thereby adjusting the spraying force on the workpiece. In addition, by setting the feed pipe as a hose, the spray nozzle can be easily moved up and down to spray powder.
[0013] Compared with the prior art, the beneficial effects of the present invention are:
[0014] The utility model provides the above-mentioned structure, the spray nozzle can perform spray powder processing on the workpiece in the spray frame by moving up and down under the displacement drive of the lifting mechanism. During this period, due to the negative pressure drive of the negative pressure suction device, the powder in the spray frame will be sucked away through the suction hole and the collection frame, and returned to the spray tank body through the first return pipe. During this period, the powder that has not been sucked away by the inner wall of the spray frame will fall into the bottom material frame through the limiting bucket plate, and the two limiting bucket plates discharge the powder through the bucket-shaped discharge gap, which makes it difficult for the dust that falls into the bottom material frame to fly out, thereby contributing to the cleanliness of the environment around the machine body, and the bottom material frame can also return the internal powder to the spray tank body through the second return pipe, thereby achieving a circulating powder spraying effect, and no manpower is required to clean the powder below, saving a certain amount of manpower. In addition, the V-shaped side wall setting on one side of the spray frame has a better dust guiding effect than the arc-shaped side wall, thereby helping to improve the powder absorption effect of the negative pressure suction device.
[0015] The utility model provides a cylinder so that the spray nozzle can be extended or shortened under the power of the cylinder, thereby adjusting the spraying force on the workpiece. In addition, by providing the feed pipe as a hose, the spray nozzle can be conveniently moved up and down for spraying powder. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0017] Figure 2 It is a schematic diagram of the partial three-dimensional structure of the utility model;
[0018] Figure 3 This is a schematic diagram of the three-dimensional structure of the suction hole of the utility model;
[0019] Figure 4 It is a schematic diagram of the rear-view stereoscopic structure of the present invention.
[0020] In the figure: 1. Bottom plate; 2. Machine block; 3. Spray frame; 4. Suction hole; 5. Collecting frame; 6. Negative pressure suction equipment; 7. Spray tank; 8. First return pipe; 9. Bottom material frame; 10. Limiting bucket plate; 11. Second return pipe; 12. Lifting mechanism; 13. Spray nozzle; 14. Displacement block; 15. Cylinder; 16. Feed pipe. DETAILED DESCRIPTION
[0021] The present invention will be further described below with reference to the embodiments.
[0022] The following examples are intended to illustrate the present invention and are not intended to limit the scope of protection of the present invention. The conditions in the examples may be further adjusted according to specific conditions. Simple improvements to the method of the present invention based on the concept of the present invention fall within the scope of protection claimed by the present invention.
[0023] See also Figure 1-4 The utility model provides a negative pressure open type aluminum profile powder spraying device, including a bottom plate 1, an organic block 2 is fixedly connected to the bottom plate 1, a spray frame 3 is fixedly arranged on the machine block 2, one side of the spray frame 3 is set to a V-shaped feature, a suction hole 4 is opened on one side of the spray frame 3, and a collection frame 5 is connected to one side of the spray frame 3 through the suction hole 4. A negative pressure suction device 6 is connected to the collection frame 5 on one side, and a spray tank body 7 is fixedly connected to the bottom plate 1. The negative pressure suction device 6 is connected to the spray tank body 7 through a first return pipe 8. A bottom material frame 9 is fixedly connected to the machine block 2, and two limiting bucket plates 10 are provided on the bottom material frame 9. The bottom material frame 9 is connected to the spray tank body 7 through a second return pipe 11. A lifting mechanism 12 is fixedly arranged on the bottom plate 1, and a spray nozzle 13 is provided on one side of the lifting mechanism 12. By setting the above structure, the spray nozzle 13 can move the workpiece in the spray frame 3 under the displacement drive of the lifting mechanism 12. The powder that has not been sucked away by the inner wall of the spray frame 3 will fall into the bottom material frame 9 through the limiting bucket plate 10, and the two limiting bucket plates 10 discharge the powder through the bucket-shaped discharge gap, which makes it difficult for the dust that falls into the bottom material frame 9 to fly out, thereby contributing to the cleanliness of the environment around the machine body, and the bottom material frame 9 can also send the internal powder back to the spray tank body 7 through the second return pipe 11, thereby achieving a circulating powder spraying effect, and no manpower is required to clean the powder below, saving a certain amount of manpower. In addition, the V-shaped side wall setting on one side of the spray frame 3 has a better dust guiding effect than the arc-shaped side wall, thereby helping to improve the powder absorption effect of the negative pressure suction device 6.
[0024] The bottom material frame 9 is located below the material suction hole 4 .
[0025] A displacement block 14 is provided on the lifting mechanism 12 for displacement, and a cylinder 15 is fixedly connected to one side of the displacement block 14 .
[0026] One side of the spray nozzle 13 is fixedly connected to one end of the cylinder 15 .
[0027] The spray tank body 7 is connected with a material delivery pipe 16, which is a hose.
[0028] One end of the feed pipe 16 is connected to the spray nozzle 13. By setting the cylinder 15, the spray nozzle 13 can be extended or shortened under the power of the cylinder 15, thereby adjusting the spraying force on the workpiece. In addition, by setting the feed pipe 16 as a hose, the spray nozzle 13 can be conveniently moved up and down for powder spraying.
[0029] The working principle and usage process of the present invention are as follows: first, the spray nozzle 13 is driven by the displacement of the lifting mechanism 12 to perform spray powder processing on the workpiece in the spray frame 3 by moving it up and down. During this period, due to the negative pressure drive of the negative pressure suction device 6, the powder in the spray frame 3 will be sucked away through the suction hole 4 and the collection frame 5, and returned to the spray tank body 7 through the first return pipe 8. During this period, the powder that has not been sucked away from the inner wall of the spray frame 3 will fall into the bottom material frame 9 through the limiting bucket plate 10. The two limiting bucket plates 10 discharge the powder through the bucket-shaped discharge gap, which makes it difficult for the dust that falls into the bottom material frame 9 to fly out, thereby helping to clean the environment around the machine body, and the bottom material frame 9 can also send the internal powder back to the spray tank body 7 through the second return pipe 11, and there is no need for manpower to clean the powder below. In addition, the V-shaped side wall setting on one side of the spray frame 3 has a better dust guiding effect than the arc-shaped side wall, which helps to improve the powder absorption effect of the negative pressure suction device 6.
[0030] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A negative pressure open aluminum profile powder spraying device, comprising a bottom plate (1), characterized in that: The base plate (1) is fixedly connected to an organic block (2), a spray frame (3) is fixedly arranged on the machine block (2), one side of the spray frame (3) is set to have a V-shaped feature, a suction hole (4) is opened on one side of the spray frame (3), one side of the spray frame (3) is connected to a collection frame (5) through the suction hole (4), one side of the collection frame (5) is connected to a negative pressure suction device (6), a spray tank body (7) is fixedly connected to the base plate (1), the negative pressure suction device (6) is connected to the spray tank body (7) through a first return pipe (8), a bottom material frame (9) is fixedly connected to the machine block (2), two limit bucket plates (10) are arranged on the bottom material frame (9), the bottom material frame (9) is connected to the spray tank body (7) through a second return pipe (11), a lifting mechanism (12) is fixedly arranged on the base plate (1), and a spray nozzle (13) is arranged on one side of the lifting mechanism (12).
2. The negative pressure open aluminum profile powder spraying device according to claim 1, characterized in that: The bottom material frame (9) is located below the material suction hole (4).
3. The negative pressure open aluminum profile powder spraying device according to claim 1, characterized in that: A displacement block (14) is displaceably disposed on the lifting mechanism (12), and a cylinder (15) is fixedly connected to one side of the displacement block (14).
4. The negative pressure open aluminum profile powder spraying device according to claim 3 is characterized in that: One side of the spray nozzle (13) is fixedly connected to one end of the cylinder (15).
5. The negative pressure open aluminum profile powder spraying device according to claim 1, characterized in that: The spray tank body (7) is connected to a material delivery pipe (16), and the material delivery pipe (16) is a hose.
6. The negative pressure open aluminum profile powder spraying device according to claim 5, characterized in that: One end of the material delivery pipe (16) is connected to the spray nozzle (13).
Citation Information
Patent Citations
Vertical powder spraying device for aluminum profile spraying
CN217963221U