Casting mold machining equipment
By using cold and heat exchange tubes and circulation devices in casting mold processing equipment, the problems of excessive cooling speed and waste of heat during casting mold quenching are solved, and the effects of waste heat recovery and mold crack prevention are achieved.
Patent Information
- Application Number
- CN202421304025.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-07
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-06-07
AI Technical Summary
During the quenching process of casting molds, rapid cooling of water may lead to uneven temperature distribution inside and outside the mold, and the cooling speed is too fast, resulting in cracks on the surface and inside of the mold, affecting wear resistance and service life. At the same time, waiting for the mold to naturally cool down in traditional processes. The process can cause a lot of waste of heat energy.
A casting mold processing equipment is designed, and a cold and heat exchange tube is installed on the outer wall of the die-casting tube. The water in the cold and heat exchange tube is heated through the die-casting tube, and the water in the cooling pool and the cold and heat exchange tube is continuously circulated and exchanged through the circulation device to make the cooling pool in the cooling pool. The water temperature of the upper layer rises slightly, thereby recycling waste heat generated during the die casting process and avoiding the cooling speed too fast.
The waste heat generated during the die-casting process is effectively recovered, avoiding the problem of too fast mold cooling speed caused by the low water temperature of the cooling pool, preventing cracks on the surface and inside of the mold, and reducing heat energy waste.
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Figure CN222448196U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mold processing, in particular to a casting mold processing device. Background Art
[0002] Casting mold processing refers to the mold manufacturing and processing process for the production of casting products. Casting molds are usually used to cast various parts or products made of metals, plastics and other materials. During the processing of casting molds, the molds need to be subjected to heat treatment processes including quenching and tempering to improve their hardness and wear resistance.
[0003] The existing technology has the following deficiencies: In the quenching process of the casting mold, water is one of the most commonly used quenching media with a very high cooling rate. Due to its rapid cooling characteristics, water with too low a temperature directly contacting the high-temperature mold may cause high thermal stress inside the mold, which may cause uneven temperature distribution inside and outside the mold or too fast cooling rate, resulting in cracks on the surface and inside of the mold, greatly affecting the wear resistance and service life of the mold; and in the casting process of the casting mold, after the casting metal is poured into the mold, the mold of the casting mold will continue to emit heat, and a large amount of heat energy will be lost in the process of waiting for the mold to cool down naturally; therefore, in the traditional casting mold quenching process, there is a problem that the temperature difference between the water temperature and the mold is too large, the cooling rate is too fast, which may cause cracks on the surface and inside of the mold, and the process of waiting for the mold to cool down naturally before quenching will cause a lot of heat energy waste.
[0004] Therefore, it is necessary to invent a casting mold processing equipment. Utility Model Content
[0005] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a casting mold processing equipment, including a table top, a slide is provided on the top surface of the table top, a die-casting tube is slidably installed in the slide, a cooling pool is fixedly installed on one side of the table top, a template is fixedly installed in the center of the top surface of the cooling pool, a punch is provided on the side of the template close to the table top, the die-casting tube can slide close to the template and be sleeved on the outside of the punch, a heat exchange tube is provided on the outer wall of the die-casting tube, water is injected into the heat exchange tube, and circulation devices are connected to both ends of the heat exchange tube, the circulation device is installed on the side of the cooling pool close to the table top, and the circulation device can circulate and exchange water in the cooling pool and the heat exchange tube.
[0006] Preferably, a feed port is provided on the top surface of one end of the die-casting tube away from the template, protruding plates are provided on both sides of the end of the die-casting tube with the feed port, and a first hydraulic rod is fixedly installed between the protruding plate of the die-casting tube and the template.
[0007] Preferably, an end plate is slidably installed on one side of the top surface of the slide away from the die-casting tube, connecting rods are fixedly installed at the four corners of the end plate, the connecting rods extend to the protruding plates on both sides of the die-casting tube and are fixedly connected thereto, the die-casting tube is provided with a feed port at one end of which a die-casting head is inserted and installed, and a second hydraulic rod is fixedly installed between the die-casting head and the end plate.
[0008] Preferably, a slope is provided at the angle between the inner wall of the cooling pool close to the table and the bottom of the cooling pool, and the mold dropped from between the die-casting tube and the punch can slide along the slope to the inner wall of the cooling pool away from the table.
[0009] Preferably, the circulation device includes a water inlet pump, which is fixedly installed on a side of the cooling pool close to the table top. The water inlet pump is arranged near the upper part of the slope. An inlet pipe is fixedly installed on one end of the water inlet pump close to the cooling pool. The water inlet pipe passes through the cooling pool and the slope and extends to the upper surface of the slope. A first conduit is connected to one side of the water inlet pump, and the first conduit is fixedly connected to one end of the heat exchange pipe.
[0010] Preferably, the circulation device includes a water outlet pump, which is fixedly installed on a side of the cooling pool close to the table top. The water outlet pump is arranged near the lower part of the slope. An outlet pipe is fixedly installed on one end of the water outlet pump close to the cooling pool. The outlet pipe passes through the cooling pool and the slope and extends to the lower surface of the slope. A second conduit is connected to one side of the water outlet pump, and the second conduit is fixedly connected to one end of the heat exchange pipe away from the first conduit.
[0011] Preferably, a grid plate is embedded and installed on the side of the bottom surface of the inner wall of the cooling pool away from the slope, the mold on the top surface of the slope can slide along the slope to the top surface of the grid plate, and steel cables are fixedly connected to the four corners of the top surface of the grid plate.
[0012] Preferably, a bracket is fixedly installed on the side of the template away from the table top, a wire twisting roller is installed on the top surface of the bracket, one end of the wire twisting roller is fixedly connected to a motor, and steel cables connected to the four corners of the top surface of the grid plate extend upward and are wrapped around the surface of the wire twisting roller.
[0013] The beneficial effects of the utility model are as follows: a heat exchange tube is arranged on the outer wall of the die-casting tube, and during the die-casting process of the mold, the die-casting tube heats the water in the heat exchange tube, and then the water in the cooling pool and the heat exchange tube is continuously circulated and exchanged through the circulation device, so that the water temperature of the upper layer in the cooling pool is slightly increased, so as to achieve the effect of recovering the waste heat generated in the die-casting process, and avoid the effect of too fast cooling speed of the mold caused by too low water temperature in the cooling pool, thereby preventing cracks from occurring on the surface and inside of the mold. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 A three-dimensional structural schematic diagram of a casting mold processing equipment provided by the utility model;
[0015] Figure 2 A schematic diagram of the die-casting tube structure of a casting mold processing equipment provided by the utility model;
[0016] Figure 3 A side cross-sectional view of a casting mold processing device provided by the utility model;
[0017] Figure 4 A cross-sectional view of a die-casting tube of a casting mold processing equipment provided by the utility model;
[0018] Figure 5 A schematic diagram of the installation structure of a cold and hot exchange tube of a casting mold processing equipment provided by the utility model;
[0019] Figure 6 The utility model provides a schematic diagram of the structure of a circulation device of a casting mold processing equipment.
[0020] In the figure: table 11, slide 12, cooling pool 13, template 14, punch 15, die casting pipe 16, feed port 17, first hydraulic rod 18, end plate 19, connecting rod 20, die casting head 21, second hydraulic rod 22, bracket 23, stranding roller 24, motor 25, steel cable 26, grid plate 27, ramp 28, heat exchange pipe 31, first conduit 32, water inlet pump 33, water inlet pipe 34, water outlet pipe 35, water outlet pump 36, second conduit 37. DETAILED DESCRIPTION
[0021] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.
[0022] Example 1
[0023] like Figure 1-Figure 3 As shown, a casting mold processing equipment in an embodiment of the first aspect of the utility model includes a table 11, a slide 12 is provided on the top surface of the table 11, a die-casting tube 16 is slidably installed in the slide 12, a cooling pool 13 is fixedly installed on one side of the table 11, a template 14 is fixedly installed in the center of the top surface of the cooling pool 13, a punch 15 is provided on the side of the template 14 close to the table 11, the die-casting tube 16 can slide close to the template 14 and be sleeved on the outside of the punch 15, a heat exchange tube 31 is provided on the outer wall of the die-casting tube 16, water is injected into the heat exchange tube 31, and circulation devices are connected at both ends of the heat exchange tube 31, the circulation device is installed on the side of the cooling pool 13 close to the table 11, and the circulation device can circulate and exchange water in the cooling pool 13 and the heat exchange tube 31.
[0024] In the above embodiment, it should be noted that the table 11 is a metal table, and the die-casting tube 16 is slid so that the die-casting tube 16 covers the punch 15 and rests on the template 14 for die-casting. During the die-casting process, the water in the heat exchange tube 31 is heated by the die-casting tube 16, and then the water in the cooling pool 13 and the heat exchange tube 31 are continuously circulated and exchanged through the circulation device, so that the water temperature of the upper layer in the cooling pool 13 rises slightly. Finally, the die-casting tube 16 is slid to move the die-casting tube 16 away from the template 14 so that the die-cast mold falls into the cooling pool 13 for quenching, so as to achieve the effect of recovering the waste heat generated during the die-casting process, and to avoid the water temperature in the cooling pool 13 being too low, resulting in the mold cooling too fast, and to prevent cracks from occurring on the surface and inside of the mold.
[0025] Example 2
[0026] like Figure 2-Figure 4 As shown, a casting mold processing equipment includes all the contents of Example 1, in addition, a feed port 17 is provided on the top surface of one end of the die-casting tube 16 away from the template 14, and protruding plates are provided on both sides of the end of the die-casting tube 16 with the feed port 17, and a first hydraulic rod 18 is fixedly installed between the protruding plate of the die-casting tube 16 and the template 14, and an end plate 19 is slidably installed on the side of the top surface of the slideway 12 away from the die-casting tube 16, and connecting rods 20 are fixedly installed at the four corners of the end plate 19, and the connecting rods 20 extend to the protruding plates on both sides of the die-casting tube 16 and are fixedly connected thereto, and a die-casting head 21 is inserted and installed at one end of the die-casting tube 16 with the feed port 17, and a second hydraulic rod 22 is fixedly installed between the die-casting head 21 and the end plate 19.
[0027] In the above embodiment, it should be noted that the first hydraulic rod 18 is first started to contract to drive the die-casting tube 16 to slide along the slide 12 until the die-casting tube 16 covers the punch 15 and rests against the template 14, and then the molten metal raw material is injected into the die-casting tube 16 from the feed port 17, and then the second hydraulic rod 22 is started to push the die-casting head 21 along the inner wall of the die-casting tube 16 toward the punch 15 to achieve the effect of die-casting the mold. After the mold is cooled and formed, the first hydraulic rod 18 is started to push the die-casting tube 16 away from the template 14, and the formed mold will automatically fall into the cooling pool 13.
[0028] Example 3
[0029] like Figure 1-Figure 3 and Figure 6As shown, a casting mold processing equipment includes all the contents of Example 1. In addition, a slope 28 is provided at the angle between the side of the inner wall of the cooling pool 13 close to the table 11 and the bottom surface of the cooling pool 13. The mold dropped from between the die-casting tube 16 and the punch 15 can reach the side of the inner wall of the cooling pool 13 away from the table 11. A grid plate 27 is embedded and installed on the side of the bottom surface of the inner wall of the cooling pool 13 away from the slope 28. The mold on the top surface of the slope 28 can slide along the slope 28 to the top surface of the grid plate 27. The four corners of the top surface of the grid plate 27 are fixedly connected with steel cables 26. The side of the template 14 away from the table 11 is fixedly installed with a bracket 23. The top surface of the bracket 23 is installed with a wire twisting roller 24. One end of the wire twisting roller 24 is fixedly connected with a motor 25. The steel cables 26 connected to the four corners of the top surface of the grid plate 27 extend upward and are wrapped around the surface of the wire twisting roller 24.
[0030] In the above embodiment, it should be noted that the grid plate 27 is made of metal. The mold that falls into the cooling pool 13 slides along the slope 28 to the top surface of the grid plate 27. The wire twisting roller 24 is driven to rotate by starting the motor 25. The wire twisting roller 24 reels the steel cable 26 to pull the grid plate 27 up, so as to achieve the effect of fishing out the cooled mold.
[0031] Example 4
[0032] like Figure 1 , Figure 3 , Figure 5 and Figure 6 As shown, a casting mold processing equipment includes all the contents of Example 3. In addition, the circulation device includes a water inlet pump 33, the water inlet pump 33 is fixedly installed on the side of the cooling pool 13 close to the table 11, the water inlet pump 33 is arranged at a position close to the upper part of the slope 28, and the end of the water inlet pump 33 close to the cooling pool 13 is fixedly installed with a water inlet pipe 34, the water inlet pipe 34 passes through the cooling pool 13 and the slope 28 and extends to the upper surface of the slope 28, and one side of the water inlet pump 33 is connected to a first conduit 32, and the first conduit 32 is connected to the cold and heat exchange One end of the tube 31 is fixedly connected, and the circulation device includes a water outlet pump 36, which is fixedly installed on a side of the cooling pool 13 close to the table 11, and is arranged at a position close to the lower part of the slope 28. An outlet pipe 35 is fixedly installed on one end of the water outlet pump 36 close to the cooling pool 13, and the outlet pipe 35 passes through the cooling pool 13 and the slope 28 and extends to the lower surface of the slope 28. A second conduit 37 is connected to one side of the water outlet pump 36, and the second conduit 37 is fixedly connected to one end of the heat exchange pipe 31 away from the first conduit 32.
[0033] In the above embodiment, it should be noted that the water inlet pump 33 and the water outlet pump 36 are both driven by a motor. The hot water in the heat exchange tube 31 is pumped into the first conduit 32 by starting the water inlet pump 33, and then input into the upper part of the cooling pool 13 through the water inlet pump 33 and the water inlet pipe 34. Then, the cold water in the lower part of the cooling pool 13 is pumped into the water outlet pipe 35 by starting the water outlet pump 36, and then input into the heat exchange tube 31 through the water outlet pump 36 and the second conduit 37, so as to achieve the continuous circulation of water between the heat exchange tube 31 and the cooling pool 13, so as to make the water temperature in the cooling pool 13 gradually decrease from top to bottom, so as to avoid the effect of too low water temperature when the mold just falls into the cooling pool 13.
[0034] The use process of the utility model is as follows: the technicians in this field first start the first hydraulic rod 18 to contract and drive the die casting tube 16 to slide along the slide 12 until the die casting tube 16 covers the punch 15 and abuts against the template 14, and then inject the molten metal raw material into the die casting tube 16 from the feed port 17, and then start the second hydraulic rod 22 to push the die casting head 21 along the inner wall of the die casting tube 16 toward the punch 15 to die-cast the mold. During the die casting process, the waste heat released by the die casting tube 16 heats the water in the cold and hot exchange tube 31, and the water inlet pump 33 is started to pump the hot water in the cold and hot exchange tube 31 into the first conduit 32, and then enters the cooling pool 1 through the water inlet pump 33 and the water inlet pipe 34. 3, then start the water outlet pump 36 to pump the cold water in the lower part of the cooling pool 13 into the water outlet pipe 35, and then input the cold and heat exchange pipe 31 through the water outlet pump 36 and the second conduit 37, so that the water temperature in the cooling pool 13 gradually decreases from top to bottom. After the mold is cooled and formed, start the first hydraulic rod 18 to push the die-casting pipe 16 away from the template 14, and the mold automatically falls into the cooling pool 13. The mold falling into the cooling pool 13 slides along the slope 28 to the top surface of the grid plate 27. Finally, start the motor 25 to drive the twisting roller 24 to rotate, and the twisting roller 24 reels the steel cable 26 to pull the grid plate 27 up to fish out the cooled mold, so as to complete the die-casting and quenching process of the mold.
[0035] The above is only a preferred embodiment of the utility model. Any person skilled in the art may modify the utility model by using the above technical solution or modify it into an equivalent technical solution. Therefore, any simple modification or equivalent replacement based on the technical solution of the utility model shall fall within the scope of protection claimed by the utility model.
Claims
1. A casting mold processing device, comprising a table (11), the top surface of the table (11) is provided with a slideway (12), a die-casting tube (16) is slidably installed in the slideway (12), a cooling pool (13) is fixedly installed on one side of the table (11), a template (14) is fixedly installed in the center of the top surface of the cooling pool (13), a punch (15) is provided on the side of the template (14) close to the table (11), and the die-casting tube (16) can slide close to the template (14) and be sleeved on the outside of the punch (15), characterized in that: The outer wall of the die-cast tube (16) is provided with a heat exchange tube (31), water is injected into the heat exchange tube (31), and circulation devices are connected to both ends of the heat exchange tube (31). The circulation device is installed on a side of the cooling pool (13) close to the table (11), and the circulation device can circulate and exchange water in the cooling pool (13) and the heat exchange tube (31).
2. A casting mold processing equipment according to claim 1, characterized in that: A feed port (17) is arranged on the top surface of one end of the die-casting tube (16) away from the template (14), and protruding plates are arranged on both sides of the end of the die-casting tube (16) having the feed port (17), and a first hydraulic rod (18) is fixedly installed between the protruding plate of the die-casting tube (16) and the template (14).
3. A casting mold processing equipment according to claim 2, characterized in that: An end plate (19) is slidably mounted on one side of the top surface of the slideway (12) away from the die-casting tube (16), and connecting rods (20) are fixedly mounted on the four corners of the end plate (19). The connecting rods (20) extend to the protruding plates on both sides of the die-casting tube (16) and are fixedly connected thereto. The die-casting tube (16) is provided with a feed port (17) and a die-casting head (21) is inserted into one end thereof, and a second hydraulic rod (22) is fixedly mounted between the die-casting head (21) and the end plate (19).
4. The casting mold processing equipment according to claim 1, characterized in that: A slope (28) is provided at an angle between the inner wall of the cooling pool (13) on the side close to the table (11) and the bottom surface of the cooling pool (13), and the mold dropped from between the die-casting tube (16) and the punch (15) can slide along the slope (28) to the inner wall of the cooling pool (13) on the side away from the table (11).
5. A casting mold processing equipment according to claim 4, characterized in that: The circulation device comprises a water inlet pump (33), the water inlet pump (33) is fixedly mounted on a side of the cooling pool (13) close to the table top (11), the water inlet pump (33) is arranged at a position close to the upper part of the slope (28), a water inlet pipe (34) is fixedly mounted on one end of the water inlet pump (33) close to the cooling pool (13), the water inlet pipe (34) passes through the cooling pool (13) and the slope (28) and extends to the upper surface of the slope (28), one side of the water inlet pump (33) is connected to a first conduit (32), and the first conduit (32) is fixedly connected to one end of the cold and heat exchange pipe (31).
6. A casting mold processing equipment according to claim 5, characterized in that: The circulation device comprises a water outlet pump (36), the water outlet pump (36) being fixedly mounted on a side of the cooling pool (13) close to the table top (11), the water outlet pump (36) being arranged at a position close to the lower part of the slope (28), a water outlet pipe (35) being fixedly mounted on one end of the water outlet pump (36) close to the cooling pool (13), the water outlet pipe (35) penetrating the cooling pool (13) and the slope (28) and extending to the lower surface of the slope (28), a second conduit (37) being connected to one side of the water outlet pump (36), the second conduit (37) being fixedly connected to one end of the cold and heat exchange pipe (31) away from the first conduit (32).
7. The casting mold processing equipment according to claim 4, characterized in that: A grid plate (27) is embedded and installed on the side of the bottom surface of the inner wall of the cooling pool (13) away from the slope (28); the mold on the top surface of the slope (28) can slide along the slope (28) to the top surface of the grid plate (27); and steel cables (26) are fixedly connected to the four corners of the top surface of the grid plate (27).
8. The casting mold processing equipment according to claim 7, characterized in that: A bracket (23) is fixedly mounted on the side of the template (14) away from the tabletop (11); a wire twisting roller (24) is mounted on the top surface of the bracket (23); a motor (25) is fixedly connected to one end of the wire twisting roller (24); and steel cables (26) connected to the four corners of the top surface of the grid plate (27) extend upward and are wound around the surface of the wire twisting roller (24).