Metal product edge polishing device
By designing a metal product edge grinding device that integrates grinding mechanism, electrostatic adsorption net and vibration mechanism, the problem of difficulty in cleaning dust and debris during the grinding of metal product edges is solved, and efficient and automated grinding and air purification effects are achieved.
Patent Information
- Application Number
- CN202421142908.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-23
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-05-23
AI Technical Summary
During the grinding of the edges of metal products, a large amount of dust and debris are generated, which is difficult to clean up, and fine dust particles can blend into the air, causing harm to the staff.
A metal product edge grinding device is designed, including a grinding mechanism, an electrostatic adsorption net and a vibration mechanism. The grinding mechanism quickly and evenly polishes the edges through the grinding roller. The electrostatic adsorption network uses a negative pressure fan and an electrostatic generator to capture fine dust particles. The vibration mechanism vibrates the dust on the static adsorption network through the vibration plate, causing it to fall to the collection box.
Effectively remove burrs and impurities on the edges of metal products, improve the finish and quality of the products, automatic polishing improves efficiency and consistency, the electrostatic adsorption net purifies the air, and the vibration mechanism quickly cleans up dust, reducing energy consumption and labor costs.
Smart Images

Figure CN222449595U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of metal product processing, in particular to a metal product edge grinding device. Background Art
[0002] The metal products industry includes structural metal products manufacturing, metal tool manufacturing, container and metal packaging container manufacturing, stainless steel and similar daily metal products manufacturing, etc. With the progress of society and the development of science and technology, metal products are increasingly used in industry, agriculture and various fields of people's lives, creating more and more value for society. Before metal products are put into the market, their edges need to be polished to prevent burrs from being produced, which is dangerous.
[0003] However, when grinding the edge of a metal product, a lot of dust and debris will be generated, which is not convenient for subsequent cleaning. Moreover, some of the dust and debris are too small to blend into the air and cause harm to the workers. Therefore, those skilled in the art provide a metal product edge grinding device to solve the problems raised in the above background technology. Utility Model Content
[0004] The purpose of the utility model is to provide a metal product edge grinding device to solve the problems raised in the above background technology.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A metal product edge grinding device comprises a processing plate, a vibration mechanism and a grinding mechanism, wherein a fixed plate is fixedly connected to the center position of the upper end surface of the processing plate, and the grinding mechanism is provided on the fixed plate and the upper end of the processing plate, a vibration box is fixedly connected to the bottom end of the processing plate, a plurality of damping springs are fixedly connected to the inner side wall of the vibration box, one end of the damping spring away from the vibration box is fixedly connected to a dust removal box, a vibration mechanism is provided at the bottom end of the vibration box, a control panel is embedded in the outer wall of one end of the vibration box, an air outlet is provided in the vibration box and the dust removal box, and the air outlets are fixedly connected to the air outlets, a pair of air inlets are provided at the upper end of the dust removal box, an air inlet input end is located on the upper end surface of the processing plate, and an air inlet output end is located inside the dust removal box, a negative pressure fan is embedded inside the air inlet, an ion generator is fixedly connected to the center position of the top end of the dust removal box, an electrostatic generator is fixedly connected between the inner side wall and the other inner side wall of the dust removal box, an electrostatic adsorption net is fixedly connected to the upper end of the electrostatic generator, and a collecting box is movably connected to the center position of the bottom end of the dust removal box.
[0007] As a further solution of the utility model: the side walls at both ends of the left and right ends of the fixed plate are fixedly connected to a pair of symmetrically arranged connecting plates, and grinding rollers are fixedly connected between the connecting plates. The left and right ends of the upper end surface of the processing plate are fixedly connected to a base, and the center position of the upper end surface of the base is fixedly connected to a placement plate, and the left and right ends of the upper end surface of the base are fixedly connected to a fixing rod, and the end of the fixing rod away from the placement plate is fixedly connected to an upper top plate, and the center position of the upper end surface of the upper top plate is fixedly connected to a servo cylinder, and the bottom end of the servo cylinder is movably connected to a pneumatic push rod, and the pneumatic push rods are sleeved and connected to the upper top plate, and the bottom ends of the pneumatic push rods are fixedly connected to a limiting plate.
[0008] As a further solution of the utility model: a plurality of supporting legs are fixedly connected to the bottom end of the vibration box, and the other ends of the supporting legs are fixedly connected to the bottom plate, the supporting legs are all located at each corner of the lower end surface of the bottom plate, each corner of the upper end surface of the bottom plate is fixedly connected to a socket block, the upper ends of the socket blocks are socketed with connecting rods, and the end of the connecting rod away from the bottom plate is fixedly connected to the vibration plate.
[0009] As a further solution of the utility model: the bottom end of the vibration plate and the left and right sides of the upper end surface of the base plate are fixedly connected with fixing parts, the fixing parts are arranged correspondingly, and shock-absorbing springs are fixedly connected between the fixing parts. Both ends of the upper end surface of the base plate away from the fixing parts are fixedly connected with connecting seats, and a transmission rod is fixedly connected between the connecting seats. A cam is fixedly connected to the outer side wall of the transmission rod, and a servo motor is fixedly connected to the left end of the transmission rod.
[0010] As a further solution of the utility model: a lifting block is fixedly connected to the center position of the bottom end of the vibration plate, and the lifting block is arranged corresponding to the cam.
[0011] As a further solution of the utility model: the ion generator and the static electricity generator are both connected to an external power supply.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] The utility model is provided with a grinding mechanism, and the grinding roller can quickly and evenly grind the edge of the metal product, effectively remove burrs, oxides and other impurities on the surface, improve the finish and quality of the product, and the automatic grinding has higher efficiency and consistency;
[0014] Because of the electrostatic adsorption net, the negative pressure fan can form negative pressure, sucking dust and debris into the dust removal box. Through the electrostatic adsorption effect of the electrostatic adsorption net, fine dust particles can be effectively captured. The electrostatic adsorption net can capture dust particles in the air, thereby purifying the air. The negative pressure fan can inhale external air and make the air discharged after filtering, ensuring the cleanliness of the working environment. Compared with the traditional dust removal method, the method of using the negative pressure fan and the electrostatic adsorption net does not require the use of a large amount of consumables such as filter paper or filter element, and will not produce secondary pollution. The negative pressure fan is also an energy-saving and environmentally friendly equipment, which can effectively reduce energy consumption;
[0015] Because of the vibration mechanism, the continuous lifting of the vibration plate can effectively vibrate the dust adsorbed on the electrostatic adsorption net, causing it to fall into the collection box, which can quickly and thoroughly clean the collection box and improve the cleaning efficiency. Through the rotation of the servo motor and the transmission rod, the vibration plate can achieve automatic lifting and vibration effects without manual intervention, reducing labor costs and operation complexity, and improving operation convenience;
[0016] The utility model relates to a metal product edge grinding device. The utility model has a simple and reasonable structural design and is convenient and quick to use and operate. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 The figure is a schematic diagram of the structure of a metal product edge grinding device.
[0018] Figure 2 The present invention is a schematic diagram of the side cross-sectional structure of a vibration box in a metal product edge grinding device.
[0019] Figure 3 The figure is a schematic diagram of the structure of a vibration mechanism in a metal product edge grinding device.
[0020] Figure 4 It is a schematic diagram of the side cross-sectional structure of a vibration mechanism in a metal product edge grinding device.
[0021] In the figure: 1-processing plate, 2-fixed plate, 3-connecting plate, 4-grinding roller, 5-base, 6-placing plate, 7-fixing rod, 8-upper plate, 9-servo cylinder, 10-pneumatic push rod, 11-limiting plate, 12-vibration box, 13-control panel, 14-air outlet, 15-air inlet, 16-negative pressure fan, 17-dust removal box, 18-ion generator, 19-static generator, 20-static adsorption net, 21-damping spring, 22-collection box, 23-support leg, 24-bottom plate, 25-connecting rod, 26-vibration plate, 27-fixing part, 28-shock-absorbing spring, 29-connecting seat, 30-transmission rod, 31-cam, 32-servo motor, 33-socket block, 34-lifting block. DETAILED DESCRIPTION
[0022] See also Figures 1 to 4In the embodiment of the utility model, a metal product edge grinding device includes a processing plate 1, a fixing plate 2, a connecting plate 3, a grinding roller 4, a base 5, a placing plate 6, a fixing rod 7, an upper top plate 8, a servo cylinder 9, a pneumatic push rod 10, a limit plate 11, a vibration box 12, a control panel 13, an air outlet 14, an air inlet 15, a negative pressure fan 16, a dust removal box 17, an ion generator 18, an electrostatic generator 19, an electrostatic adsorption net 20, a damping spring 21, a collection box 22, a supporting leg 23, a bottom plate 24, a connecting rod 25, a vibration plate 26, a fixing part 27, a shock absorbing spring 28, a connecting seat 29, a transmission rod 30, a cam 31, a servo motor 32, a socket block 33, and a lifting block 34;A fixed plate 2 is fixedly connected to the center of the upper end surface of the processing plate 1, and a grinding mechanism is provided on the upper end of the fixed plate 2 and the processing plate 1. A vibration box 12 is fixedly connected to the bottom end of the processing plate 1, and a plurality of damping springs 21 are fixedly connected to the inner wall of the vibration box 12. The end of the damping spring 21 away from the vibration box 12 is fixedly connected to a dust removal box 17, and a vibration mechanism is provided at the bottom end of the vibration box 12. A control panel 13 is embedded in the outer wall of one end of the vibration box 12. An air outlet 14 is provided in the vibration box 12 and the dust removal box 17. The air outlet 14 is fixedly connected to the air outlet 14. A pair of air inlets 15 are provided at the upper end of the dust removal box 17. The input end of the air inlet 15 is located on the upper end surface of the processing plate 1, and the output end of the air inlet 15 is located at the dust removal box 1 7, a negative pressure fan 16 is embedded in the air inlet 15, an ion generator 18 is fixedly connected to the center of the top of the dust removal box 17, an electrostatic generator 19 is fixedly connected between the inner wall and the other inner wall of the dust removal box 17, and an electrostatic adsorption net 20 is fixedly connected to the upper end of the electrostatic generator 19. A collecting box 22 is movably connected to the center of the bottom end of the dust removal box 17, and a pair of symmetrically arranged connecting plates 3 are fixedly connected to the side walls of the left and right ends of the fixed plate 2, and a grinding roller 4 is fixedly connected between the connecting plates 3 and the connecting plates 3. The left and right ends of the upper end surface of the processing plate 1 are fixedly connected to a base 5, and the center of the upper end surface of the base 5 is fixedly connected to a placement plate 6, and the left and right ends of the upper end surface of the base 5 are fixedly connected There is a fixed rod 7, and the end of the fixed rod 7 away from the placement plate 6 is fixedly connected to the upper top plate 8, and the servo cylinder 9 is fixedly connected to the center position of the upper end surface of the upper top plate 8. The bottom end of the servo cylinder 9 is movably connected to the pneumatic push rod 10, and the pneumatic push rod 10 is sleeved and connected to the upper top plate 8. The bottom end of the pneumatic push rod 10 is fixedly connected to the limiting disk 11. The bottom end of the vibration box 12 is fixedly connected to a plurality of support legs 23, and the other end of the support leg 23 is fixedly connected to the bottom plate 24. The support legs 23 are all located at each corner of the lower end surface of the bottom plate 24, and each corner of the upper end surface of the bottom plate 24 is fixedly connected to a socket block 33. The upper end of the socket block 33 is sleeved and connected to a connecting rod 25, and the end of the connecting rod 25 away from the bottom plate 24 is fixedly connected to the vibration plate 2 6. The bottom end of the vibration plate 26 and the left and right sides of the upper end surface of the bottom plate 24 are fixedly connected with fixing parts 27, and the fixing parts 27 are arranged correspondingly. The fixing parts 27 are fixedly connected with the damping springs 28. The two ends of the upper end surface of the bottom plate 24 away from the fixing parts 27 are fixedly connected with connecting seats 29, and the connecting seats 29 are fixedly connected with the connecting seats 29. The outer wall of the transmission rod 30 is fixedly connected with a cam 31, and the left end of the transmission rod 30 is fixedly connected with a servo motor 32. The center position of the bottom end of the vibration plate 26 is fixedly connected with a lifting block 34, and the lifting block 34 is arranged correspondingly with the cam 31. The ion generator 18 and the electrostatic generator 19 are connected to an external power supply. ;
[0023] The working principle of the utility model is as follows: the staff puts the metal product to be polished at the center position of the upper end of the placement plate 6, and then starts the servo cylinder 9, the servo cylinder 9 drives the pneumatic push rod 10 to push to the bottom end, and the pneumatic push rod 10 drives the limit plate 11 fixedly connected at the bottom end to limit the top of the metal product, and then starts the polishing roller 4, so that the polishing roller 4 polishes the edge of the metal product; debris and dust will be generated during polishing, and the staff can start the negative pressure fan 16, the negative pressure fan 16 forms a negative pressure in the dust removal box 17 to attract the external air, and the external air is sucked into the dust removal box 17 through the air inlet 15. At the same time, the ion generator 18 is energized to generate corona, and negative electrons are released to both sides. The negative electrons contact the upper end of the external air sucked into the dust removal box 17, and then the electrostatic adsorption net 20 is energized through the electrostatic generator 19 to generate static electricity in the electrostatic adsorption net 20, which The dust particles in the air are adsorbed on the upper end of the electrostatic adsorption net 20, and the air is discharged through the air outlet 14; when all the work is completed, the servo motor 32 can be started, and the servo motor 32 drives the transmission rod 30 to rotate, and the outer wall of the transmission rod 30 is fixedly connected to the cam 31. When the transmission rod 30 rotates, the cam 31 can be driven to rotate, so that the cam 31 performs a circular motion. According to the characteristics of the cam 31, the protruding end can continuously lift the jacking block 34 fixedly connected to the bottom end of the vibration plate 26, so that the jacking block 34 drives the vibration plate 26 to move synchronously, so that the vibration plate 26 is continuously lifted and continuously, and the collection box 22 at the upper end of the vibration plate 26 is vibrated, so that the dust adsorbed on the upper end of the electrostatic adsorption net 20 falls into the collection box 22, and the staff can clean it uniformly. The damping spring 21 and the shock absorbing spring 28 can both play a limiting and buffering role;
[0024] The utility model is provided with a grinding mechanism, and the grinding roller 4 can grind the edge of the metal product quickly and evenly, and can effectively remove burrs, oxides and other impurities on the surface, improve the finish and quality of the product, and the automatic grinding has higher efficiency and consistency. Because an electrostatic adsorption net is provided, the negative pressure fan 16 can form a negative pressure, and the dust and debris are sucked into the dust removal box 17. The electrostatic adsorption effect of the electrostatic adsorption net 20 can effectively capture fine dust particles. The electrostatic adsorption net 20 can capture dust particles in the air, thereby purifying the air. The negative pressure fan 16 can inhale external air, so that the air is discharged after being filtered, ensuring the cleanliness of the working environment. Compared with the traditional dust removal method, the use of the negative pressure fan 16 and the electrostatic adsorption net 20 The method does not require the use of a large amount of consumables such as filter paper or filter elements, and will not generate secondary pollution. The negative pressure fan 16 is also an energy-saving and environmentally friendly device, which can effectively reduce energy consumption. Because a vibration mechanism is provided, the continuous lifting of the vibration plate 26 can effectively vibrate the dust adsorbed on the electrostatic adsorption net 20, causing it to fall into the collection box 22, and can quickly and thoroughly clean the collection box, thereby improving the cleaning efficiency. Through the rotation of the servo motor 32 and the transmission rod 30, the vibration plate 26 can achieve automatic lifting and vibration effects without manual intervention, thereby reducing labor costs and operation complexity and improving operation convenience. The utility model relates to a metal product edge grinding device, which is simple and reasonable in structure design and convenient and quick to operate.
[0025] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A metal product edge grinding device, comprising a processing plate (1), a vibration mechanism and a grinding mechanism, characterized in that: A fixing plate (2) is fixedly connected to the center of the upper end surface of the processing plate (1); a grinding mechanism is arranged on the upper ends of the fixing plate (2) and the processing plate (1); a vibration box (12) is fixedly connected to the bottom end of the processing plate (1); a plurality of damping springs (21) are fixedly connected to the inner wall of the vibration box (12); one end of the damping spring (21) away from the vibration box (12) is fixedly connected to a dust removal box (17); a vibration mechanism is arranged at the bottom end of the vibration box (12); a control panel (13) is embedded in the outer wall of one end of the vibration box (12); and an air outlet (14) is provided in the vibration box (12) and the dust removal box (17); and the air outlet (14) and the air outlet (17) are connected to the air outlet. (14) is fixedly connected, a pair of air inlets (15) are opened at the upper end of the dust removal box (17), the input end of the air inlet (15) is located on the upper end surface of the processing plate (1), and the output end of the air inlet (15) is located inside the dust removal box (17), and a negative pressure fan (16) is embedded inside the air inlet (15), an ion generator (18) is fixedly connected at the center of the top of the dust removal box (17), an electrostatic generator (19) is fixedly connected between the inner wall and the other inner wall of the dust removal box (17), an electrostatic adsorption net (20) is fixedly connected at the upper end of the electrostatic generator (19), and a collection box (22) is movably connected at the center of the bottom of the dust removal box (17).
2. A metal product edge grinding device according to claim 1, characterized in that: The grinding mechanism comprises a connecting plate (3), a grinding roller (4), a base (5), a placement plate (6), a fixing rod (7), an upper top plate (8), a servo cylinder (9), a pneumatic push rod (10), and a limit plate (11); the left and right side walls of the fixing plate (2) are fixedly connected to a pair of symmetrically arranged connecting plates (3); and the connecting plates (3) are fixedly connected to the other connecting plates (3) with the grinding rollers (4).
3. A metal product edge grinding device according to claim 1, characterized in that: The left and right ends of the upper end surface of the processing plate (1) are fixedly connected to a base (5), the center position of the upper end surface of the base (5) is fixedly connected to a placement plate (6), the left and right ends of the upper end surface of the base (5) are fixedly connected to a fixing rod (7), the end of the fixing rod (7) away from the placement plate (6) is fixedly connected to an upper top plate (8), the center position of the upper end surface of the upper top plate (8) is fixedly connected to a servo cylinder (9), the bottom end of the servo cylinder (9) is movably connected to a pneumatic push rod (10), the pneumatic push rod (10) is sleeved and connected to the upper top plate (8), and the bottom end of the pneumatic push rod (10) is fixedly connected to a limit plate (11).
4. A metal product edge grinding device according to claim 1, characterized in that: The vibration mechanism comprises support legs (23), a base plate (24), a connecting rod (25), a vibration plate (26), a fixing member (27), a shock absorbing spring (28), a connecting seat (29), a transmission rod (30), a cam (31), a servo motor (32), a sleeve block (33), and a lifting block (34); a plurality of support legs (23) are fixedly connected to the bottom end of the vibration box (12); the other end of the support leg (23) is fixedly connected to the base plate (24); the support legs (23) are all located at the corners of the lower end surface of the base plate (24); the sleeve blocks (33) are fixedly connected to the corners of the upper end surface of the base plate (24); the upper ends of the sleeve blocks (33) are sleeved and connected to the connecting rods (25); and the end of the connecting rod (25) away from the base plate (24) is fixedly connected to the vibration plate (26).
5. A metal product edge grinding device according to claim 4, characterized in that: The bottom end of the vibration plate (26) and the left and right sides of the upper end surface of the bottom plate (24) are fixedly connected with fixing parts (27), the fixing parts (27) are arranged correspondingly, and the fixing parts (27) are fixedly connected with a damping spring (28), and the two ends of the upper end surface of the bottom plate (24) away from the fixing parts (27) are fixedly connected with a connecting seat (29), and the connecting seats (29) are fixedly connected with a transmission rod (30), and the outer wall of the transmission rod (30) is fixedly connected with a cam (31), and the left end of the transmission rod (30) is fixedly connected with a servo motor (32).
6. A metal product edge grinding device according to claim 5, characterized in that: A lifting block (34) is fixedly connected at the center of the bottom end of the vibration plate (26), and the lifting block (34) is arranged corresponding to the cam (31).
7. The metal product edge grinding device according to claim 1, characterized in that: The ion generator (18) and the static electricity generator (19) are both connected to an external power source.