Self-propelled precast beam full-section spraying trolley
By designing a full-section spray truck for self-propelled prefabricated beams, the sliding of the railcars is used to achieve automatic spray maintenance, which solves the problems of high labor costs and easy water pipe damage in traditional maintenance methods, and improves the maintenance efficiency and service life of the box beam.
Patent Information
- Application Number
- CN202420463406.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-11
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-03-11
AI Technical Summary
Traditional prefabricated beam watering and maintenance methods rely on manual operations, resulting in high labor costs, easy water pipes, and easy improper maintenance, affecting the service life of the box beam.
A self-propelled prefabricated beam full-section spray truck is designed, including pre-embedded tracks and external water pipes. The reciprocating sliding of the railcar is used to achieve automatic spray maintenance of prefabricated beams, reducing labor costs and avoiding water pipe damage.
Automatic spray maintenance of prefabricated beams is realized, which reduces labor costs and the risk of water pipe damage, improves maintenance efficiency and consistency, and extends the service life of box beams.
Smart Images

Figure CN222450805U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of full-section maintenance of prefabricated beams, in particular to a self-propelled full-section spraying trolley for prefabricated beams. Background Art
[0002] Full-section maintenance of precast beams refers to a series of measures taken to maintain and promote the strength and durability of concrete after the precast beams are completed. Common maintenance methods include covering with wet cloth, spraying water, etc. to prevent the concrete from drying out prematurely, promote the hydration reaction of cement, and improve strength development.
[0003] Traditional precast beam watering and curing generally adopts manual dragging of water pipes for mobile watering and curing. This method uses more manpower and is very likely to cause damage to the water pipes, causing inconvenience to the construction and maintenance work. Improper maintenance often occurs, which can easily lead to local cracks in the web, top plate and flange plate of the box girder, affecting the service life of the box girder. Utility Model Content
[0004] The utility model aims to solve the problems existing in the background technology and proposes a self-propelled prefabricated beam full-section spraying trolley.
[0005] The technical solution of the utility model: a self-propelled prefabricated beam full-section spray trolley comprises an embedded track and an external water pipe, a track car is slidably connected to the embedded track, a mounting pole is fixed on the inner side of the upper end of the track car, a control cabinet is fixed on the outer side of the upper end of the track car, a water tank is fixed at the middle position of the upper end of the track car, the external water pipe is fixed to the outer side of the embedded track and located at the end of the embedded track, an electric control valve is fixed to the upper end of the external water pipe, a water inlet bucket is fixed on the outer side of the water tank and aligned with the end of the external water pipe, a liquid pump is fixed on the upper end of the water tank, a water suction pipe and a water spray pipe are fixed on the liquid suction pump, the end of the water suction pipe is located in the water tank, the water spray pipe is fixed on the mounting pole, and nozzles are fixed equidistantly on the inner side.
[0006] Preferably, a track block is slidably connected to the embedded track, a mounting seat is fixed to the upper end of the track block, a touch-pressure switch is installed on the side wall of the mounting seat, and a locking bolt is threadedly connected to the outer side of the track block.
[0007] Preferably, a water collection groove is provided on a side of the embedded track away from the external water pipe, and a filter cover plate is installed at the opening of the upper end of the water collection groove.
[0008] Preferably, a track groove is provided at the upper end of the embedded track, and track wheels are rotatably connected to the four corners of the bottom of the track vehicle, and the bottom of the track wheel is located in the track groove.
[0009] Preferably, a driving groove is provided in the middle of the bottom of the rail vehicle, and a travel motor is fixed in the driving groove and at a position corresponding to the rail wheel.
[0010] Preferably, a liquid level sensor is fixed in the water tank.
[0011] Compared with the prior art, the utility model has the following beneficial technical effects: by utilizing the reciprocating sliding of the rail car, automatic spraying maintenance of the prefabricated beams can be achieved, which reduces labor costs and also avoids damage to water pipes and the inconvenience caused to construction and maintenance work. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 This is a schematic diagram of the overall cross-sectional structure of the utility model;
[0013] Figure 2 This is a schematic diagram of the bottom structure of the rail vehicle of the utility model;
[0014] Figure 3 This is a schematic diagram of the track block structure of the utility model.
[0015] Figure numerals: 1. embedded track; 11. track groove; 2. track car; 21. mounting pole; 22. control cabinet; 23. drive groove; 24. track wheel; 25. travel motor; 3. water tank; 31. water inlet bucket; 4. liquid pump; 41. water suction pipe; 42. water spray pipe; 43. nozzle; 5. external water pipe; 51. electric control valve; 6. track block; 61. mounting seat; 62. touch pressure switch; 63. locking bolt; 7. water sump; 71. filter cover. DETAILED DESCRIPTION
[0016] The technical solution of the utility model is further described below in conjunction with the accompanying drawings and specific embodiments.
[0017] Example
[0018] like Figure 1-3As shown, the self-propelled prefabricated beam full-section spray trolley proposed by the utility model includes a pre-buried track 1 and an external water pipe 5, a track car 2 is slidably connected to the pre-buried track 1, a mounting pole 21 is fixed to the inner side of the upper end of the track car 2, a control cabinet 22 is fixed to the outer side of the upper end of the track car 2, a water tank 3 is fixed to the middle position of the upper end of the track car 2, the external water pipe 5 is fixed to the outer side of the pre-buried track 1 and is located at the end of the pre-buried track 1, an electric control valve 51 is fixed to the upper end of the external water pipe 5, and a water inlet bucket 3 is fixed to the outer side of the water tank 3 and aligned with the end of the external water pipe 5 1. A liquid pump 4 is fixed on the upper end of the water tank 3, and a water pump 41 and a water spray pipe 42 are fixed on the liquid pump 4. The end of the water pump 41 is located in the water tank 3, and the water spray pipe 42 is fixed on the mounting pole 21, and nozzles 43 are fixed equidistantly on the inner side. A track groove 11 is opened on the upper end of the embedded track 1, and track wheels 24 are rotatably connected to the four corners of the bottom of the track car 2, and the bottom of the track wheel 24 is located in the track groove 11. A driving groove 23 is opened in the middle position of the bottom of the track car 2, and a travel motor 25 is fixed in the driving groove 23 and at a position corresponding to the track wheel 24.
[0019] A track block 6 is slidably connected to the embedded track 1, a mounting seat 61 is fixed on the upper end of the track block 6, a touch-pressure switch 62 is installed on the side wall of the mounting seat 61, a locking bolt 63 is threadedly connected to the outer side of the track block 6, a water collection groove 7 is opened on the side of the embedded track 1 away from the external water pipe 5, a filter cover plate 71 is installed at the upper opening of the water collection groove 7, and a liquid level sensor is fixed in the water tank 3.
[0020] In this embodiment, the prefabricated beam is placed between the embedded tracks 1, and then the track wheel 24 is driven by the travel motor 25 to rotate, so that the track car 2 slides on the embedded track 1. In this process, the water in the water tank 3 is pumped out by the liquid pump 4, and then sprayed from the nozzle 43 on the water spray pipe 42 to evenly spray the entire cross-section of both sides of the prefabricated beam, thereby reducing labor costs and avoiding omissions that may be caused by manual water spraying. At the same time, after the track car 2 moves to the end of the track, it will abut against the track block 6. At this time, the side wall of the track car 2 squeezes the touch switch 62, which can control the travel motor The machine 25 is driven in reverse to achieve the purpose of reciprocating water spraying. At the same time, the sliding of the track block 6 can be used to fix it at a specified position on the embedded track 1, thereby adjusting the movement distance of the track car 2 according to the length of the prefabricated beam. When the water level in the water tank 3 drops, the liquid level sensor is used for detection, so that the track car 2 can be moved to the origin position. At this time, the end of the external water pipe 5 will be aligned with the water inlet hopper 31 on the side wall of the water tank 3. The electric control valve 51 is opened to inject water into the water tank 3 through the external water pipe 5. The entire process does not require dragging of the external water pipe 5, reducing the risk of pipeline damage.
[0021] The above-mentioned specific embodiments are only several preferred embodiments of the present invention. Based on the technical solution of the present invention and the relevant inspiration of the above-mentioned embodiments, those skilled in the art can make various alternative improvements and combinations to the above-mentioned specific embodiments.
Claims
1. A self-propelled prefabricated beam full-section spraying trolley, comprising a pre-buried track (1) and an external water pipe (5), characterized in that: A rail car (2) is slidably connected to the embedded track (1); a mounting pole (21) is fixed on the inner side of the upper end of the rail car (2); a control cabinet (22) is fixed on the outer side of the upper end of the rail car (2); a water tank (3) is fixed at the middle position of the upper end of the rail car (2); the external water pipe (5) is fixed on the outer side of the embedded track (1) and is located at the end of the embedded track (1); an electric control valve (51) is fixed on the upper end of the external water pipe (5); a water inlet bucket (31) is fixed on the outer side of the water tank (3) and aligned with the end of the external water pipe (5); a liquid pump (4) is fixed on the upper end of the water tank (3); a water pump (41) and a water spray pipe (42) are fixed on the liquid pump (4); the end of the water pump (41) is located in the water tank (3); the water spray pipe (42) is fixed on the mounting pole (21), and a spray head (43) is fixed on the inner side at equal intervals.
2. The self-propelled prefabricated beam full-section spraying trolley according to claim 1 is characterized in that: A track block (6) is slidably connected to the embedded track (1), a mounting seat (61) is fixed to the upper end of the track block (6), a touch-pressure switch (62) is installed on the side wall of the mounting seat (61), and a locking bolt (63) is threadedly connected to the outer side of the track block (6).
3. The self-propelled prefabricated beam full-section spraying trolley according to claim 1 is characterized in that: A water collection tank (7) is provided on the side of the embedded track (1) away from the external water pipe (5), and a filter cover plate (71) is installed at the upper opening of the water collection tank (7).
4. The self-propelled prefabricated beam full-section spraying trolley according to claim 1 is characterized in that: A track groove (11) is provided at the upper end of the embedded track (1), and track wheels (24) are rotatably connected to the four corners of the bottom of the track vehicle (2), and the bottom of the track wheel (24) is located in the track groove (11).
5. The self-propelled prefabricated beam full-section spraying trolley according to claim 4 is characterized in that: A driving groove (23) is provided in the middle of the bottom of the rail vehicle (2), and a travel motor (25) is fixed in the driving groove (23) at a position corresponding to the rail wheel (24).
6. The self-propelled prefabricated beam full-section spraying trolley according to claim 1 is characterized in that: A liquid level sensor is fixed inside the water tank (3).