Molding device for processing modularized wind power cabin cover

By designing a molding device for the processing of the modular wind turbine nacelle, and using the combination of cooling components and water cooling mechanisms, the problem of poor cooling effect of the injection mold is solved, and the workpieces are rapidly cooled down and quality improvement is improved.

CN222451251UActive Publication Date: 2025-02-11JIANGSU WARNER ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202421137825.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-23
Publication Date
2025-02-11
Estimated Expiration
2034-05-23

AI Technical Summary

Technical Problem

The existing injection molds have poor cooling effect, which leads to the inability to cool the shaping material quickly, resulting in poor shaping effect and deformation of the workpiece.

Method used

A modular wind turbine nacelle processing molding device is designed, including mounting plates and cooling components. The cooling assembly includes two mounting rods fixedly connected on one side of the top outer wall of the mounting plate. The two mounting rods are rotatably connected to the same reciprocating screw. The reciprocating screw is threadedly connected to the moving rod, and the moving rod and the top outer wall of the mounting plate are fitted. , one end of the mounting rod is fixedly connected to the air outlet duct. By starting the motor, the reciprocating screw rotates, the moving rod and the air outlet duct move simultaneously, and in conjunction with the external air supply device, cold air is sprayed to the workpiece through multiple horizontal and oblique ports to achieve rapid cooling.

Benefits of technology

Through continuous cold air blowing and the water cooling mechanism inside the mold, the temperature of the workpiece can be quickly reduced, the quality of the workpiece can be improved, deformation can be avoided, and service life can be extended.

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Abstract

The utility model discloses a forming device for processing a modularized wind power cabin cover, which comprises a mounting plate, the top of the mounting plate is provided with a cooling assembly, the cooling assembly comprises two mounting rods fixedly connected with one side of the outer wall of the top of the mounting plate, and the same reciprocating screw rod is rotatably connected between the two mounting rods. The reciprocating screw rod is in threaded connection with a moving rod, the moving rod is attached to the outer wall of the top of the mounting plate, one end of each mounting rod is fixedly connected with an air outlet pipe, a motor is fixedly mounted on the outer wall of one side of one mounting rod, and a rotating shaft of the motor and one end of the reciprocating screw rod are coaxially fixed; by arranging the cooling assembly, cold air blowing can be continuously carried out on the exterior of a formed workpiece, the temperature of the workpiece can be rapidly reduced by matching with a water cooling mechanism in the mold, and the quality of the workpiece can be improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of wind turbine cabin cover processing, in particular to a modular wind turbine cabin cover processing molding device. Background Art

[0002] The wind turbine nacelle is the protective shell of the wind turbine. Its reliability determines the stability and service life of the wind turbine. The wind turbine nacelle covers all the components in the nacelle and isolates them from the outside. The nacelle is large in size, so it is often processed by injection molding.

[0003] The existing injection molds have poor cooling effects. When used by workers, they are unable to quickly cool the materials being molded, resulting in poor molding effects. When taken out, they are prone to deformation due to insufficient cooling, thus delaying their use. Utility Model Content

[0004] The utility model aims to provide a modular wind turbine nacelle cover processing molding device to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a modular wind turbine nacelle cover processing molding device, comprising a mounting plate, characterized in that: a cooling component is installed on the top of the mounting plate, and the cooling component includes two mounting rods fixedly connected to one side of the top outer wall of the mounting plate, and the same reciprocating screw is rotatably connected between the two mounting rods, and the reciprocating screw is threadedly connected to a moving rod, and the moving rod is fitted with the top outer wall of the mounting plate, and one end of the mounting rod is fixedly connected to an air outlet duct, and an electric motor is fixedly installed on the outer wall of one side of one of the mounting rods, and the motor shaft and one end of the reciprocating screw are coaxially fixed.

[0006] As a further preferred embodiment of the present technical solution, a plurality of horizontal openings are arranged in the middle of the outer wall at one end of the air outlet duct, a plurality of oblique openings are arranged on both sides of the outer wall at one end of the air outlet duct, and the plurality of oblique openings on both sides are symmetrically arranged.

[0007] It can continuously blow cold air on the outside of the formed workpiece, and cooperate with the water cooling mechanism inside the mold to quickly reduce the temperature of the workpiece, which is beneficial to improving the quality of the workpiece. By starting the motor on one side of the mounting rod, the motor shaft can drive the reciprocating screw to rotate, and the moving rod fitted with the mounting plate will be driven by the reciprocating screw to move back and forth left and right, and then the air outlet duct will also move synchronously with the moving rod, and at the same time start the external air supply device, and then enter the air outlet duct and spray outward from the air outlet. Multiple horizontal ports can cool the front of the workpiece, and multiple oblique ports can cool the side of the workpiece.

[0008] As a further preferred embodiment of the present technical solution, a concave mold is placed on one end of the top outer wall of the mounting plate, and the air outlet duct is arranged opposite to the concave mold.

[0009] As a further preferred embodiment of the present technical solution, a male die matching the female die is fixedly installed on the other end of the top outer wall of the mounting plate, a vertical plate is fixedly connected to one end of the top outer wall of the mounting plate, a hydraulic cylinder is fixedly installed on the outer wall of one end of the vertical plate, and the output end of the hydraulic cylinder is fixedly connected to the female die.

[0010] As a further preferred embodiment of the present technical solution, the four corners of the outer wall at one end of the female mold are fixedly connected to a stabilizing rod, and the multiple stabilizing rods are slidably inserted in the vertical plate, the four corners of the outer wall at one end of the male mold are fixedly connected to an insertion rod, and the inside of the female mold is provided with multiple sockets compatible with the insertion rods.

[0011] As a further preferred embodiment of the present technical solution, the bottom of the outer walls on both sides of the die are rotatably connected to a plurality of rollers, and the plurality of rollers are in contact with the mounting plate.

[0012] As a further preferred embodiment of the present technical solution, a water cooling mechanism is provided inside the male die and the female die, and a connection port of the water cooling mechanism is provided at a bottom position.

[0013] The utility model provides a modular wind turbine nacelle cover forming device, which has the following beneficial effects:

[0014] The utility model is capable of continuously blowing cold air to the outside of the formed workpiece by arranging a cooling component, and the temperature of the workpiece can be quickly reduced by cooperating with the water cooling mechanism inside the mold, which is beneficial to improving the quality of the workpiece. By starting the motor on one side of the mounting rod, the motor shaft can drive the reciprocating screw to rotate, and the moving rod fitted with the mounting plate will be driven by the reciprocating screw to move back and forth left and right, and then the air outlet duct will also move synchronously with the moving rod, and at the same time, the external air supply device is started, and the air enters the air outlet duct and then sprays outward from the air outlet. Multiple horizontal openings can cool the front of the workpiece, and multiple oblique openings can cool the side of the workpiece. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall first-view structure of the utility model;

[0016] Figure 2 It is a schematic diagram of the overall structure of the utility model from a second viewing angle;

[0017] Figure 3 This is a schematic diagram of the enlarged structure of the air outlet pipe of the utility model;

[0018] Figure 4 For the utility model Figure 1 The enlarged structural diagram at A in the middle;

[0019] In the figure: 1. punch; 2. die; 3. plug rod; 4. plug hole; 5. vertical plate; 6. hydraulic cylinder; 7. stabilizer bar; 8. roller; 9. cooling assembly; 10. mounting plate; 901. mounting rod; 902. reciprocating screw; 903. moving rod; 904. air outlet duct; 905. motor; 906. horizontal opening; 907. oblique opening. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0021] The utility model provides a technical solution: Figure 2 , Figure 3 As shown in FIG4 , in the present embodiment, a modular wind turbine nacelle cover processing forming device comprises a mounting plate 10, characterized in that: a cooling component 9 is mounted on the top of the mounting plate 10, the cooling component 9 comprises two mounting rods 901 fixedly connected to one side of the top outer wall of the mounting plate 10, a same reciprocating screw 902 is rotatably connected between the two mounting rods 901, the reciprocating screw 902 is threadedly connected to a moving rod 903, the moving rod 903 is fitted to the top outer wall of the mounting plate 10, one end of the mounting rod 901 is fixedly connected to an air outlet duct 904, a motor 905 is fixedly mounted on the outer wall of one side of one of the mounting rods 901, and the rotating shaft of the motor 905 and one end of the reciprocating screw 902 are coaxially fixed.

[0022] A plurality of horizontal openings 906 are provided in the middle of the outer wall at one end of the air outlet pipe 904, and a plurality of oblique openings 907 are provided on both sides of the outer wall at one end of the air outlet pipe 904, and the plurality of oblique openings 907 on both sides are symmetrically arranged.

[0023] By starting the motor 905 on one side of the mounting rod 901, the rotating shaft of the motor 905 can drive the reciprocating screw 902 to rotate, and the moving rod 903 attached to the mounting plate 10 will be driven by the reciprocating screw 902 to move back and forth left and right, and then the air outlet duct 904 will also move synchronously with the moving rod 903, and at the same time, the external air supply device is started, and the air enters the air outlet duct 904 and then sprays outward from the air outlet. The multiple horizontal ports 906 can cool the front of the workpiece, and the multiple oblique ports 907 can cool the side of the workpiece.

[0024] like Figure 1 As shown in FIG. 2 , a concave mold 2 is placed on one end of the top outer wall of the mounting plate 10 , and the air outlet pipe 904 is arranged opposite to the concave mold 2 .

[0025] A punch 1 adapted to the die 2 is fixedly mounted on the other end of the top outer wall of the mounting plate 10, a vertical plate 5 is fixedly connected to one end of the top outer wall of the mounting plate 10, a hydraulic cylinder 6 is fixedly mounted on the outer wall of one end of the vertical plate 5, and the output end of the hydraulic cylinder 6 is fixedly connected to the die 2.

[0026] The four corners of the outer wall at one end of the die 2 are fixedly connected with a stabilizing rod 7, and the multiple stabilizing rods 7 are slidably inserted in the vertical plate 5. The four corners of the outer wall at one end of the punch 1 are fixedly connected with an insertion rod 3, and the inside of the die 2 is provided with multiple sockets 4 adapted to the insertion rods 3.

[0027] Start the hydraulic cylinder 6 to drive the die 2 toward the punch 1. With the cooperation of multiple stabilizing rods 7, the die 2 can ensure that its overall state is more stable. Then, multiple insertion rods 3 will also enter multiple insertion holes 4, so that the two molds can overlap exactly, ensuring that the quality of the processed workpiece is higher.

[0028] like Figure 1 As shown in FIG. 2 , the bottom of the outer walls on both sides of the die 2 are rotatably connected with a plurality of rollers 8 , and the plurality of rollers 8 are in contact with the mounting plate 10 , so that the resistance encountered by the die during movement is smaller.

[0029] like Figure 1 As shown in FIG2 , a water cooling mechanism is disposed inside the punch 1 and the die 2, and a connection port of the water cooling mechanism is disposed at the bottom position (not shown in the figure).

[0030] The utility model provides a modular wind turbine nacelle cover forming device, the specific working principle is as follows:

[0031] When the device is working, the female mold 2 is driven to approach the male mold 1 by starting the hydraulic cylinder 6. With the cooperation of multiple stabilizing rods 7, the female mold 2 can ensure that its overall state is more stable. Then, multiple insertion rods 3 will also enter multiple insertion holes 4, so that the two molds can overlap exactly together, ensuring that the quality of the processed workpiece is higher. Then, the raw material is injected into the cavity formed by the two molds from the injection port. After the injection is completed, the water cooling mechanism in the mold is started. After the workpiece is solidified, the hydraulic cylinder 6 is controlled to return to its original position, and then the hydraulic cylinder 6 is started. The motor 905 on one side of the mounting rod 901 can drive the reciprocating screw 902 to rotate, and the moving rod 903 attached to the mounting plate 10 will be driven by the reciprocating screw 902 to move back and forth left and right, and then the air outlet duct 904 will also move synchronously with the moving rod 903, and at the same time, the external air supply device is started, and the air enters the air outlet duct 904 and then sprays out from the air outlet. The multiple horizontal ports 906 can cool the front of the workpiece, and the multiple oblique ports 907 can cool the side of the workpiece.

[0032] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A modular wind turbine nacelle forming device, comprising a mounting plate (10), characterized in that: A cooling component (9) is installed on the top of the mounting plate (10), and the cooling component (9) comprises two mounting rods (901) fixedly connected to one side of the top outer wall of the mounting plate (10); a same reciprocating screw (902) is rotatably connected between the two mounting rods (901); the reciprocating screw (902) is threadedly connected to a moving rod (903); the moving rod (903) is fitted to the top outer wall of the mounting plate (10); one end of the mounting rod (901) is fixedly connected to an air outlet duct (904); an electric motor (905) is fixedly installed on the outer wall of one side of one of the mounting rods (901); the rotating shaft of the electric motor (905) and one end of the reciprocating screw (902) are coaxially fixed.

2. A modular wind turbine nacelle forming device according to claim 1, characterized in that: A plurality of horizontal openings (906) are arranged in the middle of the outer wall at one end of the air outlet pipe (904), and a plurality of oblique openings (907) are arranged on both sides of the outer wall at one end of the air outlet pipe (904), and the plurality of oblique openings (907) on both sides are symmetrically arranged.

3. A modular wind turbine nacelle forming device according to claim 1, characterized in that: A concave mold (2) is placed on one end of the top outer wall of the mounting plate (10), and the air outlet pipe (904) is arranged opposite to the concave mold (2).

4. A modular wind turbine nacelle forming device according to claim 1, characterized in that: A male die (1) adapted to the female die (2) is fixedly mounted on the other end of the top outer wall of the mounting plate (10), a vertical plate (5) is fixedly connected to one end of the top outer wall of the mounting plate (10), a hydraulic cylinder (6) is fixedly mounted on the outer wall of one end of the vertical plate (5), and an output end of the hydraulic cylinder (6) is fixedly connected to the female die (2).

5. A modular wind turbine nacelle forming device according to claim 4, characterized in that: The four corners of the outer wall at one end of the female mold (2) are all fixedly connected to a stabilizing rod (7), and the plurality of stabilizing rods (7) are all slidably inserted in the vertical plate (5). The four corners of the outer wall at one end of the male mold (1) are all fixedly connected to an insertion rod (3), and the female mold (2) is provided with a plurality of insertion holes (4) adapted to the insertion rods (3).

6. A modular wind turbine nacelle forming device according to claim 3, characterized in that: The bottoms of the outer walls on both sides of the concave mold (2) are rotatably connected to a plurality of rollers (8), and the plurality of rollers (8) are in contact with the mounting plate (10).

7. A modular wind turbine nacelle forming device according to claim 4, characterized in that: The male die (1) and the female die (2) are both provided with water cooling mechanisms, and the connection ports of the water cooling mechanisms are arranged at the bottom.