Supporting device for hydraulic retarder of automobile
By designing a supporting device for automotive hydraulic retarder including support beams, hanging brackets, buffer pads and reinforcement plates, the problems of complex installation and excessive size of hydraulic retarder in the prior art are solved, and the problem of the installation of hydraulic retarders in the prior art is realized. Smaller, lighter retarder installation and reduces vibration and noise.
Patent Information
- Application Number
- CN202421229482.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-05-31
AI Technical Summary
In the prior art, the automotive hydraulic retarder lacks appropriate support devices when installed in the truck transmission system, resulting in large size and mass of the retarder and complex installation.
A supporting device for automotive hydraulic retarder is designed, including a support beam assembly, a left hanging bracket assembly, a right hanging bracket assembly, a buffer pad assembly, a reinforcement plate, a frame assembly, and a bracket assembly , transmission box and retarder. The speed of the retarder spindle is increased by a set of gear transmission mechanism, the diameter and mass of the retarder are reduced, and the transmission box and retarder are supported on the vehicle frame through a reinforcement plate and bracket assembly.
Through this support device, the size and quality of the hydraulic retarder are reduced, the installation process is simplified, vibration and noise are reduced, and the stability and reliability of the overall structure are improved.
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Figure CN222452189U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of truck manufacturing, in particular to a supporting device for a hydraulic retarder of a truck. Background Art
[0002] The function of the automobile hydraulic retarder is to enable the retarder when the automobile is decelerating or going down a long slope, so that the vehicle can decelerate smoothly and avoid the wear and heat of the brake components caused by the use of brakes. The hydraulic retarder is a device that uses liquid damping to produce a retarding effect, thereby decelerating the vehicle. Installing a hydraulic retarder in the transmission system of a truck has become an urgent need for truck manufacturers and users. The current hydraulic retarder is generally installed at the rear end of the transmission housing, but the commonly used automobile transmission housing does not have a reserved installation connection device for the hydraulic retarder. In order to install the retarder in the automobile transmission system to achieve the purpose of slow braking, a transmission box can be installed between the front and rear drive shafts, and then the retarder is installed on the transmission box. The speed of the retarder main shaft is increased by a set of gear transmission mechanisms, so that the diameter of the retarder turbine and the size and mass of the entire retarder can be greatly reduced. This inevitably requires a set of supporting devices that support the transmission box and the retarder integral part on the truck frame assembly. Summary of the invention
[0003] In order to overcome the above problems in the prior art, the utility model proposes a supporting device for a hydraulic retarder of an automobile.
[0004] The utility model provides a vehicle hydraulic retarder support device adopts the following technical scheme: a vehicle hydraulic retarder support device, including a supporting crossbeam assembly, a left hanging bracket assembly, a right hanging bracket assembly, a buffer rubber pad assembly, a reinforcing plate, a frame assembly, a bracket assembly, a transmission box and a retarder, the reinforcing plate is cut into a rectangle with semicircular notches at both ends by steel plate, and then bent into a groove shape, and the reinforcing plates are respectively installed on the inner sides of the middle sections of the left longitudinal beam and the right longitudinal beam of the frame assembly, and the bracket The assembly is installed on the left longitudinal beam and the right longitudinal beam of the frame assembly and the inner side of the reinforcement plate installed on the left longitudinal beam and the right longitudinal beam of the frame assembly, the buffer rubber pad assembly is installed on the left and right bracket assemblies respectively, the supporting crossbeam assembly is installed on the buffer rubber pad assemblies on the left and right sides, the left hanging bracket assembly and the right hanging bracket assembly are respectively installed below the left and right sides of the supporting crossbeam assembly, the transmission box and the retarder are connected to the left hanging bracket assembly on the left side of the upper part, and are connected to the right hanging bracket assembly on the right side of the upper part.
[0005] Preferably, eight bolt mounting holes are processed on the reinforcing plate, and a reinforcing plate is installed at appropriate positions on the inner sides of the middle sections of the left longitudinal beam and the right longitudinal beam of the frame assembly respectively by means of four bolts, four flat washers, four spring washers and four nuts.
[0006] Preferably, the bracket assembly is welded together by a rectangular base plate cut from a steel plate, a rectangular connecting plate cut from a steel plate, and a triangular supporting plate cut from a steel plate, four bolt mounting holes are processed on the base plate, and two bolt mounting holes are processed on the connecting plate.
[0007] Preferably, a bracket assembly is installed on the left longitudinal beam, right longitudinal beam of the frame assembly and the inner side of the reinforcement plate installed on the left longitudinal beam and right longitudinal beam of the frame assembly respectively by using four bolts, four flat washers, four spring washers and four nuts through the bolt holes of the left longitudinal beam and right longitudinal beam of the frame assembly and the reinforcement plate installed on the left longitudinal beam and right longitudinal beam of the frame assembly.
[0008] Preferably, a buffer rubber pad assembly is installed on the left and right bracket assemblies respectively through two bolts, two flat washers, two spring washers and two nuts.
[0009] Preferably, the supporting beam assembly is welded together by a supporting beam cut from channel steel and two supporting plates cut from steel plates into rectangular shapes. The two ends of the supporting beam are processed into inclined surfaces, six oblong bolt mounting holes are processed on the bottom surface, five circular holes are processed for water leakage, and one bolt mounting hole is processed on the supporting plate.
[0010] Preferably, the support plates at both ends of the supporting beam assembly are installed on the buffer rubber pad assemblies on the left and right sides through screws vulcanized on the buffer rubber pad assemblies, and a flat washer, a spring washer and a nut are respectively installed on the screws of the buffer rubber pad assemblies on the left and right sides.
[0011] Preferably, the left hanging bracket assembly is composed of a hanging plate which is cut into a rectangle from a steel plate and then bent into a right angle, and two reinforcing plates which are cut into a trapezoid from a steel plate and welded together; three bolt mounting holes are processed on the horizontal plane at the upper end of the hanging plate, and four bolt mounting holes are processed on the vertical plane at the lower part of the hanging plate. The center lines of the four bolt mounting holes are inclined at an angle α relative to the horizontal vertical plane at the lower part of the hanging plate, and the right hanging bracket assembly is symmetrical with the left hanging bracket assembly.
[0012] Preferably, the left hanging bracket assembly and the right hanging bracket assembly are respectively installed under the supporting beam of the supporting beam assembly using three bolts, three flat washers, three spring washers and three nuts.
[0013] Preferably, the threaded hole on the left side of the upper part of the rear case of the transmission case of the transmission case and retarder integrated unit is connected to the left hanging bracket assembly by four bolts and four spring washers; similarly, the threaded hole on the right side of the upper part of the rear case of the transmission case of the transmission case and retarder integrated unit is connected to the right hanging bracket assembly by four bolts and four spring washers. Because the four bolt mounting holes on the vertical surface of the lower part of the hanging plate of the left hanging bracket assembly and the right hanging bracket assembly are inclined at an angle α relative to the vertical surface of the lower part of the hanging plate, the driving shaft of the transmission case of the transmission case and retarder integrated unit is also inclined at an angle α relative to the horizontal plane, and is coaxial with the transmission shaft at its front end.
[0014] The beneficial effects of the utility model are:
[0015] The automobile hydraulic retarder support device provided by the utility model increases the rotation speed of the retarder main shaft through a set of gear transmission mechanisms, greatly reduces the diameter of the retarder turbine and the size and weight of the entire retarder, has a simple structure, and can be widely used in automobile hydraulic retarder supports. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a rear view of the overall structural schematic diagram of the utility model, that is, a view projected from the rear to the front in the forward direction of the automobile.
[0017] Figure 2 It is a top view of the overall structural schematic diagram of the utility model.
[0018] Figure 3 This utility model Figure 1 AA section view.
[0019] In the figure: 1-supporting crossbeam assembly, 2-left hanging bracket assembly, 3-right hanging bracket assembly, 4-buffer rubber pad assembly, 5-reinforcement plate, 6-frame assembly, 7-bracket assembly, 8-M14×40 bolt, 9-Φ14 flat washer, 10-Φ14 spring washer, 11-M14 nut, 12-M10×1.25×30 bolt, 13-Φ10 flat washer, 14-Φ10 spring washer, 15-M10×1.25 nut, 16-M12×35 bolt, 17-Φ12 flat washer, 18-Φ12 spring washer, 19-M12 nut, 20-M14×30 bolt, 21-transmission box, 22-retarder. DETAILED DESCRIPTION
[0020] In order to make the purpose, technical solution and beneficial effects of the utility model clearer, the technical solution of the utility model will be described in detail below. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, other embodiments obtained by those skilled in the art without creative work are all within the scope of protection of the utility model.
[0021] The following is a detailed description with reference to the accompanying drawings. Figures 1 to 3As shown, the mounting base of the device, the frame assembly 6, and the supporting objects of the device, the transmission box 21, the retarder 22, etc., are indicated by double dot-dash lines and are treated as transparent. The utility model provides a kind of automobile hydraulic retarder supporting device. The reinforcing plate 5 is cut into a rectangle with semicircular notches at both ends with a steel plate, and then bent into a groove shape, and eight bolt mounting holes are processed on the reinforcing plate 5. A reinforcing plate 5 is installed at the appropriate position of the left longitudinal beam and the middle section of the right longitudinal beam of the frame assembly 6 through four M14×30 bolts 20, four Φ14 flat washers 9, four Φ14 spring washers 10 and four M14 nuts 11. The bracket assembly 7 is welded by a bottom plate cut into a rectangular shape with a steel plate, a connecting plate cut into a rectangular shape with a steel plate, and a supporting plate cut into a triangular shape with a steel plate. Four bolt mounting holes are processed on the bottom plate, and two bolt mounting holes are processed on the connecting plate. Use four M14×40 bolts 8, four Φ14 flat washers 9, four Φ14 spring washers 10 and four M14 nuts 11 to pass through the bolt holes of the left longitudinal beam, right longitudinal beam of the frame assembly 6 and the reinforcing plate 5 installed on the left longitudinal beam and right longitudinal beam of the frame assembly 6, and install one bracket assembly 7 on the inner side of the left longitudinal beam, right longitudinal beam of the frame assembly 6 and the reinforcing plate 5 installed on the left longitudinal beam and right longitudinal beam of the frame assembly 6. A buffer rubber pad assembly 4 is installed on the left bracket assembly 7 by two M10×1.25×30 bolts 12, two Φ10 flat washers 13, two Φ10 spring washers 14 and two M10×1.25 nuts 15; similarly, a buffer rubber pad assembly 4 is installed on the right bracket assembly 7 by two M10×1.25×30 bolts 12, two Φ10 flat washers 13, two Φ10 spring washers 14 and two M10×1.25 nuts 15. The supporting beam assembly 1 is welded by a supporting beam made of channel steel and two supporting plates made of steel plates into rectangular shapes. The two ends of the supporting beam are processed into inclined surfaces, six oblong bolt installation holes are processed on the bottom surface, and five round holes are processed for water leakage, so that water will not accumulate inside the supporting beam; a bolt installation hole is processed on the supporting plate. The supporting plates at both ends of the supporting crossbeam assembly 1 are installed on the left and right side cushion rubber pad assemblies 4 through the screws vulcanized on the cushion rubber pad assembly 4, and a Φ14 flat washer 9, a Φ14 spring washer 10 and an M14 nut 11 are installed on the screws of the cushion rubber pad assemblies 4 on the left and right sides respectively. The left hanging bracket assembly 2 is welded by a hanging plate cut into a rectangular shape from a steel plate and then bent into a right angle and two reinforcing plates cut into a trapezoidal shape from a steel plate; three bolt mounting holes are machined on the horizontal surface of the upper end of the hanging plate, and four bolt mounting holes are machined on the vertical surface of the lower part of the hanging plate, and the center lines of the four bolt mounting holes are inclined at an angle α relative to the horizontal vertical surface of the lower part of the hanging plate. The right hanging bracket assembly 3 is symmetrical to the left hanging bracket assembly 2.Install the left hanging bracket assembly 2 and the right hanging bracket assembly 3 under the supporting beam of the supporting beam assembly 1 with three M12×35 bolts 16, three Φ12 flat washers 17, three Φ12 spring washers 18 and three M12 nuts 19, and adjust the distance between the left hanging bracket assembly 2 and the right hanging bracket assembly 3. Connect the threaded hole on the left side of the upper part of the rear case of the transmission case 21 of the transmission case 21 and the retarder 22 with the left hanging bracket assembly 2 with four M14×30 bolts 20 and four Φ14 spring washers 10. Similarly, connect the threaded hole on the right side of the upper part of the rear case of the transmission case 21 of the transmission case 21 and the retarder 22 with the right hanging bracket assembly with four M14×30 bolts 20 and four Φ14 spring washers 10. Because the four bolt mounting holes on the vertical surface of the lower part of the hanging plate of the left hanging bracket assembly 2 and the right hanging bracket assembly 3 are inclined at an angle α relative to the horizontal vertical surface of the lower part of the hanging plate, the driving shaft of the transmission case 21 of the transmission case 21 and the retarder 22 is also inclined at an angle α relative to the horizontal plane and is coaxial with the transmission shaft at its front end. Supporting the automobile hydraulic retarder with a buffer rubber pad can greatly reduce the vibration and noise generated by the installation of the retarder in the transmission system. This kind of automobile hydraulic retarder support device has a relatively simple structure and can be widely used in automobile hydraulic retarder support.
[0022] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.
[0023] Finally, it should be noted that the above preferred embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail through the above preferred embodiments, those skilled in the art should understand that various changes can be made in form and details without departing from the scope defined by the claims of the utility model.
Claims
1. A vehicle hydraulic retarder support device, characterized in that: It includes a supporting crossbeam assembly, a left hanging bracket assembly, a right hanging bracket assembly, a buffer rubber pad assembly, a reinforcement plate, a frame assembly, a bracket assembly, a transmission box and a retarder. The reinforcement plate is groove-shaped and is respectively installed on the inner sides of the middle sections of the left and right longitudinal beams of the frame assembly. The bracket assembly is installed on the left and right longitudinal beams of the frame assembly and the inner sides of the reinforcement plates installed on the left and right longitudinal beams of the frame assembly. The buffer rubber pad assemblies are respectively installed on the bracket assemblies on the left and right sides. The supporting crossbeam assembly is installed on the buffer rubber pad assemblies on the left and right sides. The left hanging bracket assembly and the right hanging bracket assembly are respectively installed below the left and right sides of the supporting crossbeam assembly. The transmission box and the retarder are connected to the left hanging bracket assembly on the left side of the upper part, and connected to the right hanging bracket assembly on the right side of the upper part.
2. The automobile hydraulic retarder support device according to claim 1, characterized in that: Eight bolt mounting holes are processed on the reinforcing plate, and a reinforcing plate is respectively mounted at appropriate positions on the inner sides of the middle sections of the left longitudinal beam and the right longitudinal beam of the frame assembly through four bolts, four flat washers, four spring washers and four nuts.
3. The automobile hydraulic retarder support device according to claim 1, characterized in that: The bracket assembly is welded together by a rectangular bottom plate cut from a steel plate, a rectangular connecting plate cut from a steel plate, and a triangular supporting plate cut from a steel plate. Four bolt mounting holes are processed on the bottom plate, and two bolt mounting holes are processed on the connecting plate.
4. The automobile hydraulic retarder support device according to claim 3, characterized in that: Use four bolts, four flat washers, four spring washers and four nuts to pass through the bolt holes of the left longitudinal beam and the right longitudinal beam of the frame assembly and the reinforcement plate installed on the left longitudinal beam and the right longitudinal beam of the frame assembly, and install one bracket assembly on the left longitudinal beam and the right longitudinal beam of the frame assembly and the inner side of the reinforcement plate installed on the left longitudinal beam and the right longitudinal beam of the frame assembly.
5. The automobile hydraulic retarder support device according to claim 3, characterized in that: A buffer rubber pad assembly is installed on the left and right bracket assemblies respectively by two bolts, two flat washers, two spring washers and two nuts.
6. The automobile hydraulic retarder support device according to claim 1, characterized in that: The supporting crossbeam assembly is welded together by a supporting crossbeam cut from channel steel and two supporting plates cut from steel plates into rectangular shapes. The two ends of the supporting crossbeam are processed into inclined surfaces, six oblong bolt mounting holes are processed on the bottom surface, five circular holes are processed for water leakage, and one bolt mounting hole is processed on the supporting plate.
7. The automobile hydraulic retarder support device according to claim 6, characterized in that: The supporting plates at both ends of the supporting crossbeam assembly are installed on the buffer rubber pad assemblies on the left and right sides through the screws vulcanized on the buffer rubber pad assembly, and a flat washer, a spring washer and a nut are respectively installed on the screws of the buffer rubber pad assemblies on the left and right sides.
8. The automobile hydraulic retarder support device according to claim 1, characterized in that: The left hanging bracket assembly is composed of a hanging plate which is cut into a rectangle from a steel plate and then bent into a right angle, and two reinforcing plates which are cut into a trapezoid from a steel plate and welded together; three bolt mounting holes are processed on the horizontal surface at the upper end of the hanging plate, and four bolt mounting holes are processed on the vertical surface at the lower part of the hanging plate. The center lines of the four bolt mounting holes are inclined at an angle α relative to the horizontal vertical surface at the lower part of the hanging plate. The right hanging bracket assembly is symmetrical to the left hanging bracket assembly.
9. The automobile hydraulic retarder support device according to claim 8, characterized in that: Install the left hanging bracket assembly and the right hanging bracket assembly under the supporting beam of the supporting beam assembly using three bolts, three flat washers, three spring washers and three nuts respectively.
10. The automobile hydraulic retarder support device according to claim 9, characterized in that: The threaded hole on the left side of the upper part of the rear case of the transmission box and retarder integrated unit is connected to the left hanging bracket assembly by four bolts and four spring washers; the threaded hole on the right side of the upper part of the rear case of the transmission box and retarder integrated unit is connected to the right hanging bracket assembly by four bolts and four spring washers.