Automatic fallen material collecting device of belt conveyor
By designing the belt conveyor automatic blanking collection device, the connecting plate and frame are used to quickly intercept materials, and automatically collect materials through the motor-driven rotating shaft and gear system, the problem of low material drop and collection efficiency during belt conveying is solved, and the problem of low material drop and collection efficiency is improved Convey efficiency and safety.
Patent Information
- Application Number
- CN202421264956.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-04
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-06-04
AI Technical Summary
When conveying materials, the belt conveyor drops due to the extrusion or displacement of the material itself and cannot be collected automatically, which increases the operator's working strength and affects the conveying efficiency.
An automatic collection device for blanking of belt machines is designed, including a base, belt machines main body and storage box. By installing a connecting plate and a frame on the support plate, the rapid interception and collection of falling materials are achieved, and the rotating shaft driven by the motor is driven. and gear system to realize automatic rotation of the storage box and centralized collection of materials.
It effectively solves the problem of low material drop and collection efficiency, improves the conveying efficiency of the belt conveying machine, reduces the work intensity of the operator, and ensures the safe delivery of materials.
Smart Images

Figure CN222453819U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of belt conveyors, in particular to an automatic material collection device for belt conveyors. Background Art
[0002] Belt conveyor is the abbreviation of belt conveyor. It has the advantages of simple structure and high efficiency. It is a continuous conveying machinery with flexible conveyor belt as material carrying and traction component.
[0003] When the belt conveyor is conveying materials, the materials are placed on the upper branch, and the friction between the driving roller and the belt is used to drag the conveyor belt and the materials to run. At present, when the belt conveyor is conveying materials, the materials themselves are squeezed or displaced, resulting in the materials falling, so that the materials fall through the edges of the belt conveyor on both sides to the ground below, and the belt conveyor cannot collect the fallen materials in a centralized manner, which requires the operator to manually carry the fallen materials, thereby increasing the operator's work intensity; and because the materials enter the storage box through the output end of the belt conveyor, the operator manually carries the full storage box to one side, and then places the empty storage box under the belt conveyor, and the amount of materials causes the operator to be unable to carry the materials in the storage box in time, which requires the belt conveyor to be shut down and stop conveying, thereby affecting the efficiency of the belt conveyor's conveying operation. Utility Model Content
[0004] The utility model aims to solve the problem of material falling when the belt conveyor is conveying materials in the prior art, and proposes an automatic material collection device for the belt conveyor.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A device for automatically collecting materials dropped from a belt conveyor, comprising a base, a belt conveyor body, and a storage box, wherein a support plate for supporting the belt conveyor body is installed on the base, a connecting plate is placed on the support plate, and a frame for collecting materials is integrally connected to the connecting plate, a second rotating shaft is rotatably installed on the base, and a support plate is fixedly installed on the second rotating shaft, and the support plate is provided with circumferentially distributed grooves for placing the storage box.
[0007] Preferably, an inclined plate for guiding materials is installed on the support plate, and a material collecting trough corresponding to the frame is provided on the base.
[0008] Preferably, the connecting plate is threadedly connected with fixing bolts corresponding to the supporting plates, and the two frames are obliquely arranged at two sides of the belt conveyor body.
[0009] Preferably, the second rotating shaft is vertically arranged, and the number of the grooves is four.
[0010] Preferably, a motor is fixedly mounted on the base, and a first rotating shaft which is transmission-connected to a second rotating shaft is fixedly connected to an output end of the motor.
[0011] Preferably, the rotating shaft 1 is vertically arranged at one side of the rotating shaft 2, and an incomplete gear and a gear 2 that are meshingly connected are fixedly mounted on the rotating shaft 1 and the rotating shaft 2 respectively.
[0012] Compared with the prior art, the utility model has the following advantages:
[0013] 1. The utility model directly installs the connecting plate on the support plate so that the connecting plate can set the frame on both sides of the belt conveyor body, so as to quickly intercept and collect the fallen materials, so that the materials dropped in the middle can be concentrated in the collecting trough for transportation again, thereby improving the feeding efficiency of the belt conveyor body.
[0014] 2. The utility model arranges four circumferentially distributed storage boxes on the support plate, and drives the support plate and the storage boxes to rotate intermittently through the motor, so as to move the full storage box to one side and move the empty storage box to the position below the inclined plate to collect the materials, so that the operator can collect the materials more conveniently. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the structure of an automatic collection device for falling materials from a belt conveyor proposed by the utility model;
[0016] Figure 2 This is a top view of an automatic collection device for falling materials from a belt conveyor proposed by the utility model;
[0017] Figure 3 The utility model is a cross-sectional view of an automatic collecting device for falling materials of a belt conveyor.
[0018] In the figure: 1. Base; 2. Belt conveyor body; 3. Storage box; 4. Inclined plate; 5. Connecting plate; 6. Frame; 7. Aggregate trough; 8. Second shaft; 9. Support plate; 10. Motor; 11. First shaft; 12. Second gear; 13. Incomplete gear. DETAILED DESCRIPTION
[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0020] Reference Figure 1-Figure 3, an automatic collection device for falling materials from a belt conveyor, comprising a base 1, a belt conveyor body 2, and a storage box 3. A support plate for supporting the belt conveyor body 2 is installed on the base 1. The belt conveyor body 2 can transport materials on the support plate after being powered on. This technical solution is an existing technology and will not be elaborated on in detail here;
[0021] A connecting plate 5 is placed on the support plate, and a frame 6 for collecting materials is integrally connected to the connecting plate 5. An inclined plate 4 for guiding materials is installed on the support plate. A collecting trough 7 corresponding to the frame 6 is opened on the base 1. Figure 2 As shown, when the frame 6 is installed at both sides of the belt conveyor body 2, the lower end of the frame 6 can correspond to the collecting trough 7, so that the fallen materials can be collected in the collecting trough 7;
[0022] The connecting plate 5 is threadedly connected with fixing bolts corresponding to the support plate, and the two frames 6 are obliquely arranged at the two sides of the belt conveyor body 2. When the belt conveyor body 2 is used to transport materials, it is only necessary to place the connecting plate 5 on the support plate, and connect the connecting plate 5 with the support plate through the fixing bolts, so that the connecting plate 5 drives the frame 6 to move to the two sides of the belt conveyor body 2 and collect the materials, effectively preventing the materials from falling and causing damage, so that the materials can be safely transported;
[0023] A second rotating shaft 8 is rotatably mounted on the base 1, and a support plate 9 is fixedly mounted on the second rotating shaft 8. The support plate 9 is provided with grooves distributed circumferentially and used to place the storage box 3. The second rotating shaft 8 is vertically arranged, and the number of the grooves is four. The storage box 3 can be positioned through the grooves, so that the storage box 3 can be located directly below the inclined plate 4 after being placed. By arranging the inclined plate 4 on the support plate, the inclined plate 4 can guide the falling materials, thereby ensuring that the materials can fall from the designated position into the storage box 3 below;
[0024] A motor 10 is fixedly mounted on the base 1, and a rotating shaft 11 which is transmission-connected to the rotating shaft 2 8 is fixedly connected to the output end of the motor 10. The rotating shaft 11 is vertically arranged at one side of the rotating shaft 2 8, and an incomplete gear 13 and a gear 2 12 which are meshingly connected are fixedly mounted on the rotating shaft 11 and the rotating shaft 2 8 respectively;
[0025] The output end of the motor 10 drives the rotating shaft 11 to rotate, and the rotating shaft 11 drives the rotating shaft 2 8 to rotate intermittently through the meshing incomplete gear 13 and the gear 2 12. The rotating shaft 2 8 drives the support plate 9 and the storage box 3 to move synchronously during the intermittent rotation, and the incomplete gear 13 and the gear 2 12 cooperate with each other to make the rotating shaft 2 8 rotate 90 degrees each time. When one of the storage boxes 3 is full, the rotating shaft 2 8 rotates immediately, so that the full storage box 3 moves to one side, and then the empty storage box 3 is moved to the position below the inclined plate 4 to continue to collect materials, so that the operator is more convenient when carrying the storage box 3, and the efficiency of the belt conveyor body 2 for material transportation is also improved;
[0026] It should be noted that the specific model and specifications of the motor 10 need to be selected and determined according to the actual specifications of the device, and the specific selection calculation method adopts the existing technology in the field, so it is not repeated here.
[0027] The functional principle of the utility model can be explained through the following operation modes:
[0028] Before using the belt conveyor body 2 to transport the material;
[0029] Place the connecting plate 5 on the supporting plate, so that the connecting plate 5 drives the frame 6 to move to the positions on both sides of the pulley, so that the lower end of the frame 6 can correspond to the collecting trough 7, and use the fixing bolt to connect the connecting plate 5 with the supporting plate;
[0030] When the belt pulley conveys a fixed amount of material, the material falls into the storage box 3 below through the inclined plate 4;
[0031] The output end of the motor 10 drives the rotating shaft 11 to rotate, and the rotating shaft 11 drives the rotating shaft 2 8 to rotate through the meshing connected incomplete gear 13 and the gear 2 12, thereby causing the rotating shaft 2 8 to drive the support plate 9 and the storage box 3 to rotate intermittently;
[0032] When the materials in one of the storage boxes 3 are stored, the full storage box 3 is moved to one side through the intermittent rotation of the rotating shaft 8, and the empty storage box 3 is moved to the position below the inclined plate 4 to collect the materials. The operator then takes the storage box 3 out of the groove in the support plate 9 and collects the materials in a centralized manner.
[0033] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. An automatic collection device for falling materials from a belt conveyor, comprising a base (1), a belt conveyor body (2), and a storage box (3), wherein a support plate for supporting the belt conveyor body (2) is installed on the base (1), characterized in that: A connecting plate (5) is placed on the support plate, and a frame (6) for collecting materials is integrally connected to the connecting plate (5); a second rotating shaft (8) is rotatably mounted on the base (1), and a supporting plate (9) is fixedly mounted on the second rotating shaft (8); the supporting plate (9) is provided with circumferentially distributed grooves for placing the storage box (3).
2. The automatic collection device for falling materials from a belt conveyor according to claim 1, characterized in that: An inclined plate (4) for guiding materials is installed on the support plate, and a material collecting trough (7) corresponding to the frame (6) is provided on the base (1).
3. The automatic collection device for falling materials from a belt conveyor according to claim 1, characterized in that: The connecting plate (5) is threadedly connected with a fixing bolt corresponding to the supporting plate, and the two frames (6) are obliquely arranged at two sides of the belt conveyor body (2).
4. The automatic collection device for falling materials from a belt conveyor according to claim 1, characterized in that: The second rotating shaft (8) is arranged vertically, and the number of the grooves is four.
5. The automatic collection device for falling materials from a belt conveyor according to claim 1, characterized in that: A motor (10) is fixedly mounted on the base (1), and an output end of the motor (10) is fixedly connected to a first rotating shaft (11) which is transmission-connected to a second rotating shaft (8).
6. The automatic collection device for falling materials from a belt conveyor according to claim 5, characterized in that: The rotating shaft one (11) is vertically arranged at a side position of the rotating shaft two (8), and the rotating shaft one (11) and the rotating shaft two (8) are respectively fixedly mounted with an incomplete gear (13) and a gear two (12) in meshing connection.