Tippler cleaning device and tippler

Abstract

The utility model provides a car dumper cleaning device and a car dumper, the car dumper cleaning device comprises a bottom plate, a first rotating part and a second rotating part are arranged on the bottom plate at intervals; a mounting rail is arranged between the first rotating part and the second rotating part; one end of the connecting part is connected with the first rotating part, the other end of the connecting part is connected with the second rotating part, and the connecting part is used for being connected with a part to be cleaned; the cleaning assembly is relatively movably connected with the mounting rail, and the cleaning assembly is used for cleaning the to-be-cleaned component; and the driving part is connected with the first rotating part so as to drive the first rotating part to rotate. The car dumper cleaning device solves the technical problem that a car dumper is difficult to clean in the prior art.

Description

Technical Field

[0001] The utility model relates to the technical field of car tippers, in particular to a car tipper cleaning device and a car tipper. Background Art

[0002] When unloading bulk materials loaded on a train, a car tipper is needed to overturn the carriage for unloading. However, after the car tipper overturns the materials, some materials will stick to the carriage and need to be cleaned manually. This results in low unloading efficiency. Moreover, the carriage is constantly running during the cleaning process, which can easily cause accidents and injuries to workers.

[0003] Therefore, the prior art needs to be further developed. Utility Model Content

[0004] The purpose of the utility model is to overcome the above technical deficiencies and provide a car tipper cleaning device and a car tipper to solve the technical problem of difficult cleaning of car tippers in the related art.

[0005] In order to achieve the above technical objectives, the utility model adopts the following technical solutions: a tipper cleaning device is provided, including: a base plate, on which a first rotating component and a second rotating component are arranged at intervals; a mounting track is arranged between the first rotating component and the second rotating component; a connecting component, one end of the connecting component is connected to the first rotating component, and the other end of the connecting component is connected to the second rotating component, and the connecting component is used to connect to the component to be cleaned; a cleaning component, the cleaning component is relatively movably connected to the mounting track, and the cleaning component is used to clean the component to be cleaned; a driving component, the driving component is connected to the first rotating component to drive the first rotating component to rotate.

[0006] Further, the connecting component includes: a first mounting portion, the first mounting portion is used to connect the component to be cleaned, the first mounting portion is arranged between the first rotating component and the second rotating component, and the distance between the first mounting portion and the rotation axis of the first rotating component is greater than the radius of the first rotating component; a first connecting portion, one end of the first connecting portion is connected to the first mounting portion, and the other end of the first connecting portion is fixedly connected to the first rotating component; a second connecting portion, one end of the second connecting portion is connected to the first mounting portion, and the other end of the second connecting portion is fixedly connected to the second rotating component.

[0007] Furthermore, there are a plurality of connecting components, and the plurality of connecting components are arranged at intervals between the first rotating component and the second rotating component.

[0008] Furthermore, the bottom plate includes: a discharge channel, which runs through the bottom plate and is used for allowing materials in the parts to be cleaned to pass through; a first mounting groove, a first limiting portion being relatively rotatably connected to the first rotating part, and the first limiting portion being used to limit the position of the first rotating part; a second mounting groove, a second limiting portion being provided on both sides of the second mounting groove, and the second limiting portion being relatively rotatably connected to the second rotating part, and the second limiting portion being used to limit the position of the second rotating part.

[0009] Furthermore, the first rotating component includes: a first connecting plate, the first connecting plate is connected to one end of the connecting component; a rotating gear, the rotating gear is arranged around the outer circumference of the first connecting plate, the rotating gear is meshed with the driving component, and the rotating gear is used to drive the connecting component to rotate.

[0010] Furthermore, a limiting groove is arranged on the outer side of the rotating gear, the limiting groove is arranged around the rotating gear, and is engaged with the first limiting portion to limit the position of the first rotating component.

[0011] Furthermore, the second rotating component includes: a second connecting plate connected to an end of the connecting component away from the first rotating component; a driven wheel arranged around the outer circumference of the second connecting plate and relatively rotatably connected to the second limiting portion.

[0012] Furthermore, the driving component includes: a driving gear, which is rotatably arranged in the first mounting groove and meshes with the rotating gear; a driving motor, which is arranged at one end of the first mounting groove; and a driving connecting rod, which is used to connect the driving motor and the driving gear.

[0013] Furthermore, the cleaning component includes: a movable base, a movable gear is arranged in the movable base, the mounting track is a rack shape, the movable gear is meshed with the mounting track, and the movable base drives the cleaning component to move along the mounting track; a movable rod, one end of the movable rod is rotatably connected to the movable base, and a mounting plate is arranged at the end of the movable rod away from the movable base; a cleaning head, the cleaning head is rotatably arranged on a side of the mounting plate away from the movable rod, and the cleaning head is used to clean the component to be cleaned.

[0014] A car tipping machine comprises the above-mentioned car tipping machine cleaning device.

[0015] Beneficial effects:

[0016] The car tipper cleaning device of the present invention realizes back and forth and left and right movement on the linear rail through the linear rail driving device, judges the material position in the car compartment through the visual camera, and controls the mechanical arm to perform cleaning action, and the front end of the mechanical arm is equipped with a hydraulic motor and a sweeper to perform rotational cleaning, thereby realizing the automation of car tipper cleaning, accelerating the unloading speed, increasing work efficiency, reducing labor costs, and avoiding injuries caused by manual cleaning of the car tipper. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the structure of the car tipping machine cleaning device used in the embodiment of the utility model;

[0018] Figure 2 It is a schematic diagram of the structure of the driving components of the car tipping machine cleaning device used in the embodiment of the utility model;

[0019] Figure 3 It is a structural schematic diagram of a cleaning component of a car tipper cleaning device used in an embodiment of the utility model;

[0020] Figure 4 Schematic diagram of the structure of the parts to be cleaned of the car tipping machine cleaning device used in the embodiment of the utility model;

[0021] Figure 5 yes Figure 2 A partial enlarged schematic diagram of part A.

[0022] The above drawings include the following reference numerals:

[0023] 1. Bottom plate; 10. Discharge channel; 11. First rotating component; 111. First connecting plate; 112. Rotating gear; 113. Limiting groove; 12. Second rotating component; 121. Second connecting plate; 122. Driven wheel; 13. First mounting groove; 131. First limiting part; 14. Second mounting groove; 141. Second limiting part; 15. Mounting track; 2. Connecting component; 20. First mounting part; 21. First connecting part; 22. Second connecting part; 3. Cleaning assembly; 31. Moving base; 32. Moving rod; 321. Mounting plate; 33. Cleaning head; 4. Driving component; 41. Driving gear; 42. Driving motor; 43. Driving connecting rod; 5. Parts to be cleaned. DETAILED DESCRIPTION

[0024] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.

[0025] According to an embodiment of the utility model, a cleaning device for a dumper is provided. Figures 1 to 3, including: a base plate 1, on which a first rotating component 11 and a second rotating component 12 are arranged at intervals; a mounting track 15 is arranged between the first rotating component 11 and the second rotating component 12; a connecting component 2, one end of the connecting component 2 is connected to the first rotating component 11, and the other end of the connecting component 2 is connected to the second rotating component 12, and the connecting component 2 is used to connect to the component to be cleaned 5; a cleaning component 3, the cleaning component 3 is relatively movably connected to the mounting track 15, and the cleaning component 3 is used to clean the component to be cleaned; a driving component 4, the driving component 4 is connected to the first rotating component 11 to drive the first rotating component 11 to rotate.

[0026] With the above arrangement, the first rotating component 11 and the second rotating component 12 drive the connecting component 2 to rotate, and at the same time drive the component to be cleaned 5 installed on the connecting component 2 to rotate until the material in the component to be cleaned 5 is unloaded. At this time, there is material residue in the component to be cleaned 5, and the cleaning component 3 moves back and forth on the installation track 15 on the base plate 1 to clean the residue in the component to be cleaned 5, thereby completing the cleaning work of the tipper, thereby solving the technical problem of difficulty in cleaning the tipper in the related technology.

[0027] In the car dumper cleaning device of this embodiment, see Figure 1 The connecting part 2 includes: a first mounting part 20, which is used to connect the part to be cleaned, and is arranged between the first rotating part 11 and the second rotating part 12, and the distance between the first mounting part 20 and the rotation axis of the first rotating part 11 is greater than the radius of the first rotating part 11; a first connecting part 21, one end of the first connecting part 21 is connected to the first mounting part 20, and the other end of the first connecting part 21 is fixedly connected to the first rotating part 11; a second connecting part 22, one end of the second connecting part 22 is connected to the first mounting part 20, and the other end of the second connecting part 22 is fixedly connected to the second rotating part 12. In this way, the part 5 to be cleaned is installed on the first mounting part 20, and the first connecting part 21 and the second connecting part 22 connect the first mounting part 20 with the first rotating part 11 and the second rotating part 12, so that the part 5 to be cleaned rotates together, until the part 5 to be cleaned rotates to complete unloading, and the cleaning component 3 extends into the part 5 to be cleaned for cleaning.

[0028] In the car dumper cleaning device of this embodiment, see Figure 1 There are multiple connecting parts 2, and the multiple connecting parts 2 are arranged at intervals between the first rotating part 11 and the second rotating part 12. In this way, the multiple connecting parts 2 can be more firmly connected to the part to be cleaned 5. At the same time, the multiple connecting parts 2 connect the first rotating part 11 and the second rotating part 12, and the force on each connecting part 2 is evenly distributed, so the force on the connecting part 2 is small and not easy to be damaged.

[0029] In the car dumper cleaning device of this embodiment, see Figure 1 The bottom plate 1 includes: a discharge channel 10, which runs through the bottom plate 1 and is used for allowing materials in the parts to be cleaned to pass through; a first mounting groove 13, a first limiting portion 131 is provided on one side of the first mounting groove 13, the first limiting portion 131 is relatively rotatably connected to the first rotating component 11, and the first limiting portion 131 is used to limit the position of the first rotating component 11; a second mounting groove 14, a second limiting portion 141 is provided on both sides of the second mounting groove 14, the second limiting portion 141 is relatively rotatably connected to the second rotating component 12, and the second limiting portion 141 is used to limit the position of the second rotating component 12. In this way, the first rotating component 11 is installed in the first installation groove 13, and the second rotating component 12 is installed in the second installation groove 14. The first rotating component 11 drives the second rotating component 12 to rotate coaxially. The first installation groove 13 is provided with a first limiting portion 131 for limiting the first rotating component 11. The first limiting portion 131 enables the first rotating component to rotate within a limited plane. The second installation groove 14 is provided with a second limiting portion 141 for limiting the second rotating component 12. The second limiting portion 141 enables the second rotating component 12 to rotate within another plane parallel to the rotation plane of the first rotating component 11. At the same time, the first installation groove 13 and the second installation groove 14 are also provided with avoidance grooves for avoiding the first rotating component 11 and the second rotating component 12. The avoidance grooves prevent the first rotating component 11 from contacting the first installation groove 13 during the rotation process, and the second rotating component 12 from contacting the second installation groove 14 during the rotation process, thereby reducing the friction generated by a part of the rotation, so that the rotation of the first rotating component 11 and the second rotating component 12 is smoother.

[0030] In the car dumper cleaning device of this embodiment, see Figure 2 The first rotating component 11 includes: a first connecting plate 111, which is connected to one end of the connecting component 2; a rotating gear 112, which is arranged around the outer peripheral side of the first connecting plate 111, and is meshed with the driving component 4, and the rotating gear 112 is used to drive the connecting component 2 to rotate. In this way, the driving component 4 is meshed with the rotating gear 112 on the first rotating component 11, and when the driving component 4 rotates, the first rotating component 11 is rotated by driving the rotating gear 112 to rotate, until the first rotating component 11 drives the component 5 to be cleaned to complete the material unloading, and the component 5 to be cleaned is located at an angle that is convenient for cleaning by the cleaning component 3.

[0031] In the car dumper cleaning device of this embodiment, see Figure 1 to Figure 2A limiting groove 113 is arranged outside the rotating gear 112. The limiting groove 113 is arranged around the rotating gear 112 and is engaged with the first limiting portion 131 to limit the position of the first rotating component 11. In this way, the first limiting portion 131 is engaged with the limiting groove 113, so that the first rotating component 11 and the first limiting portion 113 rotate in the same plane, thereby preventing the first rotating component 11 from deviating from the first mounting groove 13 during the rotation process.

[0032] In the car dumper cleaning device of this embodiment, see Figure 2 The second rotating component 12 includes: a second connecting plate 121, which is connected to the end of the connecting component 2 away from the first rotating component 11; and a driven wheel 122, which is arranged around the outer peripheral side of the second connecting plate 121 and is relatively rotatably connected to the second limiting portion 141. In this way, the second rotating component 12 rotates synchronously with the connecting component 2, and the driven wheel 122 on the outer peripheral side of the second rotating component 12 is limited in the second installation groove 14 by a plurality of second limiting portions 141, so that the second rotating component 12 rotates in the plane where the second installation groove 14 is located, thereby preventing the second rotating component 12 from deviating from the second installation groove 14 during the rotation process.

[0033] In the car dumper cleaning device of this embodiment, see Figure 2 , Figure 5 The driving component 4 includes: a driving gear 41, which is rotatably arranged in the first mounting groove 13, and the driving gear 41 is meshed with the rotating gear 112; a driving motor 42, which is arranged at one end of the first mounting groove 13 away from the discharge channel 10; and a driving connecting rod 43, which is used to connect the driving motor 42 and the driving gear 41. In this way, when the driving motor 42 rotates, it drives the driving gear 41 to rotate together, and the driving gear 41 and the rotating gear 112 are meshed, so the driving gear 41 rotates and drives the rotating gear 112 to rotate synchronously, and the rotating gear 112 drives the second rotating component 12 to rotate through the connecting component 2 fixed on the first rotating component 11, and also drives the component to be cleaned fixed on the connecting component 2 to rotate together. When the component to be cleaned 5 rotates to a certain height, the material in the component to be cleaned 5 is poured out, and at this time, the driving motor 42 stops rotating, and the component to be cleaned 5 stops at an angle that is convenient for the cleaning component 3 to enter, so that the cleaning component 3 can extend into the component to be cleaned 5 for cleaning.

[0034] In the car dumper cleaning device of this embodiment, see Figure 3 , Figure 4The cleaning assembly 3 includes: a moving base 31, a moving gear is arranged in the moving base 31, the mounting track 15 is a rack shape, the moving gear is meshed with the mounting track 15, and the moving base 31 drives the cleaning assembly 3 to move along the mounting track 15; a moving rod 32, one end of the moving rod 32 is relatively rotatably connected to the moving base 31, and the end of the moving rod 32 away from the moving base 31 is provided with a mounting plate 321; a cleaning head 33, the cleaning head 33 is rotatably arranged on the side of the mounting plate 321 away from the moving rod 32, and the cleaning head 33 is used to clean the part to be cleaned. In this way, when the part to be cleaned 5 is rotated to an angle that is convenient for the cleaning assembly 3 to be inserted into the cleaning, the cleaning assembly 3 is meshed with the mounting track 15 through the moving gear in the moving base 31, and when the moving gear rotates, the cleaning assembly 3 moves back and forth along the mounting track 15 to clean the inside of the part to be cleaned 5, and at the same time, the moving rod 32 can be a plurality of rod bodies that are rotatably connected in sequence at the ends, and the moving rod 32 drives the cleaning head 33 to move in the vertical direction in the part to be cleaned 5 to clean different positions of the part to be cleaned 5.

[0035] Preferably, the cleaning component 3 is also provided with a visual capture component, the height of which is slightly higher than the cleaning head 33. The visual capture component is used to observe the cleaning condition inside the component to be cleaned 3, and to choose whether to strengthen the local cleaning force according to the cleaning condition.

[0036] Preferably, a baffle is further provided below the cleaning head 33 to block materials splashed out during the cleaning process of the cleaning head 33 .

[0037] This embodiment provides a car tipping machine, including the above-mentioned car tipping machine cleaning device.

[0038] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the data used in this way can be interchangeable where appropriate, so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device comprising a series of steps or units is not necessarily limited to those steps or units clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.

[0039] Optionally, the specific examples in this embodiment may refer to the examples described in the above embodiments, and this embodiment will not be described in detail here.

[0040] The serial numbers of the above-mentioned embodiments of the present application are for description only and do not represent the advantages or disadvantages of the embodiments.

[0041] In the above embodiments of the present application, the description of each embodiment has its own emphasis. For parts that are not described in detail in a certain embodiment, please refer to the relevant description of other embodiments.

[0042] The above is only a preferred implementation of the present application. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present application. These improvements and modifications should also be regarded as the scope of protection of the present application.

Claims

1. A car dumper cleaning device, characterized in that: include: A base plate (1), wherein a first rotating component (11) and a second rotating component (12) are arranged on the base plate (1) at intervals; a mounting track (15) is arranged between the first rotating component (11) and the second rotating component (12); a connecting component (2), one end of the connecting component (2) being connected to the first rotating component (11), the other end of the connecting component (2) being connected to the second rotating component (12), and the connecting component (2) being used to connect to the component to be cleaned (5); A cleaning component (3), the cleaning component (3) being relatively movably connected to the mounting track (15), the cleaning component (3) being used for cleaning a part to be cleaned; A driving component (4), wherein the driving component (4) is connected to the first rotating component (11) to drive the first rotating component (11) to rotate.

2. The car dumper cleaning device according to claim 1, characterized in that: The connecting component (2) comprises: a first mounting portion (20), the first mounting portion (20) being used to connect the component to be cleaned, the first mounting portion (20) being arranged between the first rotating component (11) and the second rotating component (12), the distance between the first mounting portion (20) and the rotation axis of the first rotating component (11) being greater than the radius of the first rotating component (11); A first connecting portion (21), one end of the first connecting portion (21) being connected to the first mounting portion (20), and the other end of the first connecting portion (21) being fixedly connected to the first rotating component (11); A second connecting portion (22), one end of the second connecting portion (22) is connected to the first mounting portion (20), and the other end of the second connecting portion (22) is fixedly connected to the second rotating component (12).

3. The car dumper cleaning device according to claim 1, characterized in that: There are a plurality of connecting components (2), and the plurality of connecting components (2) are arranged at intervals between the first rotating component (11) and the second rotating component (12).

4. The car dumper cleaning device according to claim 1, characterized in that: The bottom plate (1) comprises: a discharge channel (10), the discharge channel (10) being arranged through the bottom plate (1), the discharge channel (10) being used for allowing the material in the part to be cleaned (5) to pass through; a first mounting groove (13), wherein a first limiting portion (131) is provided on one side of the first mounting groove (13), the first limiting portion (131) is relatively rotatably connected to the first rotating component (11), and the first limiting portion (131) is used to limit the position of the first rotating component (11); A second mounting groove (14), with second limiting portions (141) being provided on both sides of the second mounting groove (14), the second limiting portion (141) being rotatably connected to the second rotating component (12), and the second limiting portion (141) being used to limit the position of the second rotating component (12).

5. The car dumper cleaning device according to claim 4, characterized in that: The first rotating component (11) comprises: A first connecting plate (111), the first connecting plate (111) being connected to one end of the connecting component (2); A rotating gear (112), the rotating gear (112) being arranged around the outer peripheral side of the first connecting plate (111), the rotating gear (112) being meshed with the driving component (4), and the rotating gear (112) being used to drive the connecting component (2) to rotate.

6. The car dumper cleaning device according to claim 5, characterized in that: A limiting groove (113) is arranged on the outer side of the rotating gear (112); the limiting groove (113) is arranged around the rotating gear (112) and is engaged with the first limiting portion (131) to limit the position of the first rotating component (11).

7. The car dumper cleaning device according to claim 6, characterized in that: The second rotating component (12) comprises: a second connecting plate (121), the second connecting plate (121) being connected to an end of the connecting component (2) away from the first rotating component (11); A driven wheel (122), the driven wheel (122) is arranged around the outer peripheral side of the second connecting plate (121), and the driven wheel (122) is relatively rotatably connected to the second limiting portion (141).

8. The car dumper cleaning device according to claim 7, characterized in that: The driving component (4) comprises: a driving gear (41), the driving gear (41) being rotatably disposed in the first mounting groove (13), the driving gear (41) being meshed with the rotating gear (112); a driving motor (42), the driving motor (42) being arranged at an end of the first mounting groove (13) away from the discharge channel (10); A driving connecting rod (43), wherein the driving connecting rod (43) is used to connect the driving motor (42) and the driving gear (41).

9. The car dumper cleaning device according to claim 8, characterized in that: The cleaning component (3) comprises: A movable base (31), wherein a movable gear is arranged inside the movable base (31), the mounting track (15) is in the shape of a rack, the movable gear is meshed with the mounting track (15), and the movable base (31) drives the cleaning component (3) to move along the mounting track (15); A moving rod (32), one end of the moving rod (32) being rotatably connected to the moving base (31), and an end of the moving rod (32) away from the moving base (31) being provided with a mounting plate (321); A cleaning head (33), the cleaning head (33) is rotatably arranged on a side of the mounting plate (321) away from the moving rod (32), and the cleaning head (33) is used to clean the part to be cleaned (5).

10. A dumper, characterized in that: It comprises a car tipper cleaning device as described in any one of claims 1-9.

Images