Solid soap raw material feeding system

Through the solid soap raw material loading system, lifting equipment and opening and closing components are used to achieve automatic loading, solving the problem of low manual loading efficiency and improving the loading efficiency of soap raw materials.

CN222454266UActive Publication Date: 2025-02-11XIAN NANFENG DAILY CHEM LLC
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421329946.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-12
Publication Date
2025-02-11
Estimated Expiration
2034-06-12

AI Technical Summary

Technical Problem

In the existing soap production equipment, artificially loaded soap raw materials are inefficient and cannot meet the production requirements of high yield and high efficiency.

Method used

A solid soap raw material loading system is designed, which uses lifting equipment to lift soap raw materials, stores raw materials in the raw material box, and open and close components to control the raw materials into the mixer.

Benefits of technology

Through the automated loading system, manual handling and loading operations are avoided, and the loading efficiency of soap raw materials is significantly improved.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222454266U_ABST
    Figure CN222454266U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of soap production equipment, in particular to a solid soap raw material feeding system which comprises hoisting equipment, feeding equipment, a stirrer and two opening and closing assemblies. The feeding equipment is arranged above the stirring machine, a floor slab is arranged between the feeding equipment and the stirring machine, the hoisting equipment is located above the feeding equipment, and the opening and closing assembly is fixedly installed at the bottom of the feeding equipment; a feeding hole is formed in the floor slab; the feeding equipment comprises a rack, a supporting seat and a raw material box, the supporting seat is fixedly arranged on the floor, the rack is arranged on the supporting seat, the raw material box is fixedly installed on the rack and right faces the supporting seat, one end of the supporting seat communicates with an inner cavity of the raw material box, and the other end of the supporting seat communicates with the feeding hole; according to the arranged solid soap raw material feeding system, soap raw materials are hoisted and conveyed through hoisting equipment, the raw materials are stored in a raw material box, an opening and closing assembly controls the raw materials to enter a stirring machine, manual raw material carrying and feeding operation on the stirring machine are avoided, and the soap feeding efficiency is conveniently improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present application relates to the technical field of soap production equipment, and in particular to a solid soap raw material feeding system. Background Art

[0002] Soap is a general term for metal salts of fatty acids. It is a product made of sodium fatty acids and other surfactants as the main raw materials, with quality improvers and appearance improvers added, and processed and molded. Because it is soluble in water and has the function of washing and removing dirt, people often use it to wash clothes.

[0003] The production process of soap mainly includes the steps of raw material crushing, mixing, dissolving, saponification, salting out, drying and forming. Among them, the raw material mixing is manual feeding. Various soap raw materials are added into the mixer in sequence. The mixer will fully stir the soap raw materials added in proportion so that they can be fully mixed, which is convenient for the subsequent saponification reaction to proceed fully. In the case of high requirements for soap output and production efficiency in industrial soap making, the mixer used in soap production is large in size, and the amount of soap raw materials stirred is also large. The production equipment often occupies multi-story buildings. Usually, the mixer is set on the lower floor of the building, and the feed end of the mixer passes through the floor slab. Workers feed the mixer with soap raw materials on the floor slab above the mixer. The conventional method of manually feeding soap raw materials requires a lot of human resources and time, and the feeding efficiency is low, which can no longer meet the existing production requirements. Utility Model Content

[0004] In order to improve the feeding efficiency of soap raw materials, the present application provides a solid soap raw material feeding system.

[0005] The solid soap raw material feeding system provided in this application adopts the following technical solution:

[0006] A solid soap raw material feeding system, comprising a lifting device, a feeding device, a mixer and two sets of opening and closing components; the feeding device is arranged above the mixer, a floor is arranged between the feeding device and the mixer, the lifting device is fixedly arranged on the floor, and the lifting device is located above the feeding device, and the opening and closing components are fixedly installed on the bottom of the feeding device; a feeding hole for connecting the feeding device and the mixer is opened on the floor;

[0007] The feeding equipment includes a frame, a support base and a raw material box, the support base is fixedly arranged on the floor, the frame is arranged on the support base, the raw material box is fixedly installed on the frame, the raw material box is opposite to the support base, one end of the support base is connected to the inner cavity of the raw material box, and the other end is connected to the feeding hole.

[0008] By adopting the above technical scheme, the lifting equipment is first started, and the lifting equipment lifts the soap raw materials. The operator adjusts the lifting equipment to transfer the soap raw materials to the raw material box for storage. When the soap raw materials need to be mixed, the opening and closing components are adjusted. The opening and closing components allow the soap raw materials in the raw material box to pass through the support seat and the feeding hole and enter the mixer. The mixer mixes the various soap raw materials. The solid soap raw material feeding system is set up, and the soap raw materials are lifted by the lifting equipment. The raw materials are stored in the raw material box, and the opening and closing components control the raw materials to enter the mixer, thereby avoiding manual handling of the raw materials and feeding operations on the mixer, which is convenient for improving the feeding efficiency of the soap.

[0009] In a specific implementation scheme, a partition is provided in the raw material box, the partition is fixedly connected to two opposite inner walls of the raw material box, the partition divides the raw material box into a first material collection part and a second material collection part, and the soap raw material is located in the first material collection part and the second material collection part;

[0010] The first material collection part includes a first material feed port and a first material discharge port, and the second material collection part includes a second material feed port and a second material discharge port; the first material feed port and the first material discharge port are respectively located at the top and the bottom of the first material collection part, and the second material feed port and the second material discharge port are respectively located at the top and the bottom of the second material collection part, and the support seat is fixedly connected to the raw material box.

[0011] By adopting the above technical solution, the partition separates the raw material box into a first gathering part and a second gathering part. Different soap raw materials can enter the first gathering part and the second gathering part through the first feed port and the second feed port respectively, and enter the mixer along the support seat through the second discharge port and the second discharge port. The mixer stirs and mixes the two soap raw materials at the same time, which is convenient for improving the mixing uniformity of the soap raw materials, thereby improving the stirring efficiency of the soap raw materials.

[0012] In a specific feasible implementation scheme, the support seat includes a support seat body and a bracket, the inner cavity of the support seat body is respectively connected to the first discharge port and the second discharge port, the bracket is fixedly connected to the inner wall of the support seat, the opening and closing component is arranged on the bracket, and two groups of the opening and closing components are used to open and close the first discharge port and the second discharge port.

[0013] By adopting the above technical scheme, the inner cavity of the support seat is respectively connected with the first discharge port and the second discharge port, so that the soap raw materials in the raw material box can enter the inner cavity of the support seat through the first discharge port and the second discharge port, and enter the mixer through the feeding hole in the support seat, so as to realize the feeding of the soap raw materials. At the same time, the bracket supports the opening and closing component, so as to realize the opening and closing of the first discharge port and the second discharge port by the opening and closing component.

[0014] In a specific possible implementation manner, the support seat body is arranged below the first discharge port and the second discharge port, the inner cavity of the support seat body is connected to the feeding hole, and the feeding end of the mixer is connected to the feeding hole.

[0015] By adopting the above technical solution, after the soap raw materials enter the support seat body from the first discharge port and the second discharge port, they enter the feeding hole through the support seat body and then enter the mixer from the feeding hole, which facilitates the feeding operation of the soap raw materials.

[0016] In a specific possible implementation scheme, the opening and closing assembly includes a cylinder, a cylinder bracket and a bottom baffle; the cylinder bracket is fixedly arranged on the floor slab, and the cylinder is fixedly connected to the cylinder bracket;

[0017] The cylinder includes a cylinder body, an end plate and a piston rod, one end of the piston rod is arranged in the cylinder body, and the piston rod is slidably connected to the cylinder body, and the other end of the piston rod is fixedly connected to the end plate; the side of the end plate away from the piston rod is fixedly connected to the bottom baffle.

[0018] By adopting the above technical solution, an opening and closing component is set, the cylinder is adjusted, and the piston rod slides in the cylinder body, so that the piston rod drives the end plate to slide, and the end plate drives the bottom baffle to slide, which facilitates the opening and closing of the raw material box.

[0019] In a specific possible implementation scheme, the bottom baffle passes through the side wall of the support seat body, and the bottom wall of the bottom baffle abuts against the bracket, and the two bottom baffles respectively block the first discharge port and the second discharge port;

[0020] The bottom baffle can slide in the support seat body.

[0021] By adopting the above technical solution, the air cylinder is started, and the piston rod slides in the cylinder body. When the piston rod is extended, the piston rod pushes the end plate, and the end plate pushes the bottom baffle to block the first discharge port or the second discharge port. When the piston rod is retracted in the cylinder body, the piston rod pulls the end plate, and the end plate pulls the bottom baffle to open the first discharge port or the second discharge port. The soap raw materials fall from the first discharge port or the second discharge port into the mixer, which is convenient for improving the feeding efficiency of the soap raw materials.

[0022] In a specific possible implementation manner, the opening and closing assembly further includes a controller, the controller is fixedly disposed on the outer side wall of the raw material box, and the controller is electrically connected to the cylinder.

[0023] By adopting the above technical solution, the controller is electrically connected to the cylinder, which facilitates the instant control of the cylinder, so that the two sets of opening and closing components can work simultaneously or alternately, thereby improving the feeding efficiency of the soap raw materials.

[0024] In a specific possible implementation scheme, the lifting equipment includes guide rails, guide rail brackets and a crane, the guide rail brackets are arranged on both sides of the feeding equipment, the guide rails are fixedly mounted on the top walls of the guide rail brackets, and the guide rails are located above the raw material box; the crane is slidably connected to the guide rails.

[0025] By adopting the above technical solution and setting up the lifting equipment, the crane lifts the soap raw materials and transports them to the top of the raw material box through the guide rail. The operator adjusts the crane to place the soap raw materials in the raw material box, avoiding manual handling of the soap raw materials, reducing manual operations, and facilitating improving the loading efficiency of the soap raw materials.

[0026] In summary, the present application includes at least one of the following beneficial technical effects:

[0027] 1. The solid soap raw material feeding system is set up, in which the soap raw materials are hoisted by lifting equipment, the raw material box stores the raw materials, and the opening and closing components control the raw materials to enter the mixer, thus avoiding manual handling of raw materials and feeding operations to the mixer, and facilitating improving the soap feeding efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 The present invention is a schematic diagram of the overall structure of a solid soap raw material feeding system according to an embodiment.

[0029] Figure 2 The present invention is a schematic structural diagram of a feeding device of a solid soap raw material feeding system in an embodiment.

[0030] Figure 3 It is a cross-sectional view of a feeding device of a solid soap raw material feeding system in an embodiment.

[0031] Figure 4 The present invention is a schematic diagram of an opening and closing component of a solid soap raw material feeding system according to an embodiment.

[0032] Description of the drawings: 1. Lifting equipment; 11. Guide rail; 12. Guide rail bracket; 13. Crane; 2. Loading equipment; 21. Frame; 22. Support seat; 221. Support seat body; 222. Bracket; 23. Raw material box; 231. Partition; 232. First material collection section; 2321. First material feed port; 2322. First material discharge port; 233. Second material collection section; 2331. Second material feed port; 2332. Second material discharge port; 3. Mixer; 4. Opening and closing assembly; 41. Cylinder; 411. Cylinder body; 412. End plate; 413. Piston rod; 42. Cylinder bracket; 43. Bottom baffle; 44. Controller; 5. Floor. DETAILED DESCRIPTION

[0033] The following is combined with Figure 1-4 This application is described in further detail.

[0034] The embodiment of the present application discloses a solid soap raw material feeding system.

[0035] Reference Figure 1 A solid soap raw material feeding system comprises a lifting device 1, a feeding device 2, a mixer 3 and two sets of opening and closing components 4; the feeding device 2 is arranged above the mixer 3, a floor 5 is arranged between the feeding device 2 and the mixer 3, the lifting device 1 is fixedly arranged on the floor 5, and the lifting device 1 is located above the feeding device 2, and the opening and closing components 4 are fixedly installed at the bottom of the feeding device 2; a feeding hole is arranged on the floor 5, one end of the feeding hole is connected to the inner cavity of the feeding device 2, and the other end is connected to the feeding end of the mixer 3.

[0036] Reference Figure 1 and Figure 2 The feeding equipment 2 includes a frame 21, a support seat 22 and a raw material box 23. The support seat 22 is fixedly installed on the floor 5. The frame 21 is fixedly connected to the floor 5, and the frame 21 is located on the support seat 22. The raw material box 23 is fixedly installed on the frame 21. The raw material box 23 is opposite to the support seat 22. One end of the support seat 22 is connected to the inner cavity of the raw material box 23, and the soap raw materials in the raw material box 23 can enter the inner cavity of the support seat 22.

[0037] Reference Figure 2 and Figure 3 A partition 231 is provided in the raw material box 23, and the partition 231 is fixedly connected to the two opposite inner walls of the raw material box 23. The partition 231 divides the raw material box 23 into a first material collection part 232 and a second material collection part 233. The soap raw materials are located in the first material collection part 232 and the second material collection part 233; the first material collection part 232 includes a first feed port 2321 and a first discharge port 2322, and the first feed port 2321 is located at the top of the first material collection part 232. The first discharge port 2322 is located at the bottom of the first aggregate portion 232; the second aggregate portion 233 includes a second feed port 2331 and a second discharge port 2332, the second feed port 2331 is located at the top of the second aggregate portion 233, and the second discharge port 2332 is located at the bottom of the second aggregate portion 233; the soap raw materials enter the first aggregate portion 232 and the second aggregate portion 233 through the first feed port 2321 and the second feed port 2331 respectively.

[0038] Reference Figure 1 and Figure 3The lifting equipment 1 includes a guide rail 11, a guide rail bracket 12 and a crane 13. The guide rail bracket 12 is arranged on both sides of the feeding equipment 2. The guide rail 11 is fixedly installed on the top wall of the guide rail bracket 12, and the guide rail 11 is located above the raw material box 23; the crane 13 is slidably connected to the guide rail 11, and the crane 13 can move between the raw material storage area and the raw material box 23 along the guide rail 11. After the crane 13 lifts the soap raw material from the raw material storage area, it moves along the guide rail 11 to above the raw material box 23, and places the soap raw material in the first collection part 232 and the second collection part 233.

[0039] Reference Figure 2 and Figure 3 The support seat 22 includes a support seat body 221 and a bracket 222. The support seat body 221 is arranged below the first discharge port 2322 and the second discharge port 2332, and the inner cavity of the support seat body 221 is respectively connected with the first discharge port 2322 and the second discharge port 2332, and the lower end of the support seat body 221 is connected with the loading hole; the bracket 222 is fixedly connected to the inner wall of the support seat 22, the bracket 222 is horizontally arranged, and the opening and closing component 4 is arranged on the bracket 222. The soap raw materials in the first collecting part 232 enter the inner cavity of the support seat 22 through the first discharge port 2322, and the soap raw materials in the second collecting part 233 enter the inner cavity of the support seat 22 through the second discharge port 2332.

[0040] Reference Figure 3 and Figure 4The opening and closing assembly 4 includes a cylinder 41, a cylinder bracket 42, a bottom baffle 43 and a controller 44; the cylinder bracket 42 is fixedly arranged on the floor 5, and the cylinder 41 is fixedly connected to the cylinder bracket 42; the cylinder 41 includes a cylinder body 411, an end plate 412 and a piston rod 413, one end of the piston rod 413 is arranged in the cylinder body 411, and the piston rod 413 is slidably connected to the cylinder body 411, and the other end of the piston rod 413 is fixedly connected to the end plate 412, and the side of the end plate 412 away from the piston rod 413 is fixedly connected to the bottom baffle 43; the bottom baffle 43 passes through the side wall of the support seat body 221, and the bottom wall of the bottom baffle 43 abuts against the bracket 222, and the two bottom baffles 43 respectively block the first discharge port 2322 and the second discharge port 2332; through the movable The plug rod 413 is retracted and extended in the cylinder body 411, the piston rod 413 drives the end plate 412 to move, and the end plate 412 drives the bottom baffle 43 to slide in the support seat body 221, so as to realize the opening and closing of the first discharge port 2322 or the second discharge port 2332; in particular, the contraction amount of the piston rod 413 in the cylinder body 411 can be changed, so that the opening size of the first discharge port 2322 or the second discharge port 2332 can be adjusted, so as to facilitate the control of the feeding speed of the soap raw materials; the controller 44 is fixedly arranged on the outer wall of the raw material box 23, and the controller 44 is electrically connected to the cylinder 41, the controller 44 can control the extension and retraction of the two cylinders 41 at the same time, and can also control the extension and retraction of a single cylinder 41, so that the first collecting part 232 and the second collecting part 233 can be fed at the same time, or can be fed separately.

[0041] The implementation principle of the solid soap raw material feeding system of the present application is as follows: first, the crane 13 is started, the crane 13 lifts the soap raw material, the operator adjusts the crane 13, the crane 13 slides along the guide rail 11, and transfers the soap raw material to the top of the raw material box 23, the operator pours the soap raw material into the raw material box 23, and the soap raw material is respectively located in the first collecting part 232 and the second collecting part 233, the opening and closing component 4 is in the initial state, the piston rod 413 extends, and pushes the end plate 412 to block the bottom baffle 43 below the first discharge port 2322 and the second discharge port 2332, and the bracket 222 makes the bottom The baffle 43 is placed stably in the support seat 22; when the soap raw materials need to be mixed, the cylinder 41 is started, the cylinder 41 pulls the piston rod 413 to shrink in the cylinder body 411, the piston rod 413 pulls the end plate 412 to move, and the end plate 412 pulls the bottom baffle 43 to slide along the top wall of the bracket 222 in the support seat 22, and the bottom baffle 43 opens the first discharge port 2322 or the second discharge port 2332, and the soap raw materials enter the mixer 3 through the first discharge port 2322 or the second discharge port 2332 via the support seat 22 and the loading hole, and the mixer 3 stirs and mixes multiple soap raw materials.

[0042] When the first aggregate part 232 and the second aggregate part 233 are loaded with the same raw materials, the two opening and closing components 4 can be opened separately to open the first discharge port 2322. After the raw materials in the first aggregate part 232 enter the mixer 3 and are evenly mixed, the second discharge port 2332 is opened to mix the raw materials in the second aggregate part 233. The raw materials are mixed in batches to improve the mixing uniformity of the raw materials. When the mixing amount needs to be increased, the two sets of opening and closing components 4 can be opened at the same time, and the raw materials in the first aggregate part 232 and the second aggregate part 233 can enter the mixer 3 at the same time, thereby improving the feeding efficiency.

[0043] When different kinds of raw materials are loaded in the first collecting part 232 and the second collecting part 233, the two sets of opening and closing components 4 can be opened at the same time to allow different kinds of raw materials to enter the mixer 3 at the same time, so as to facilitate full mixing of the two raw materials and improve the mixing quality of the soap raw materials.

[0044] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A solid soap raw material feeding system, characterized in that: The invention comprises a lifting device (1), a feeding device (2), a mixer (3) and two sets of opening and closing components (4); the feeding device (2) is arranged above the mixer (3), a floor (5) is arranged between the feeding device (2) and the mixer (3), the lifting device (1) is fixedly arranged on the floor (5), and the lifting device (1) is located above the feeding device (2), and the opening and closing components (4) are fixedly installed on the bottom of the feeding device (2); a feeding hole for connecting the feeding device (2) and the mixer (3) is opened on the floor (5); The feeding device (2) comprises a frame (21), a support base (22) and a raw material box (23); the support base (22) is fixedly arranged on the floor slab (5); the frame (21) is arranged on the support base (22); the raw material box (23) is fixedly installed on the frame (21); the raw material box (23) is directly opposite to the support base (22); one end of the support base (22) is connected to the inner cavity of the raw material box (23); and the other end is connected to the feeding hole.

2. A solid soap raw material feeding system according to claim 1, characterized in that: A partition (231) is provided in the raw material box (23), and the partition (231) is fixedly connected to two opposite inner walls of the raw material box (23), and the partition (231) divides the raw material box (23) into a first material collection part (232) and a second material collection part (233), and the soap raw materials are located in the first material collection part (232) and the second material collection part (233); The first material collection part (232) includes a first material feed port (2321) and a first material discharge port (2322), and the second material collection part (233) includes a second material feed port (2331) and a second material discharge port (2332); the first material feed port (2321) and the first material discharge port (2322) are respectively located at the top and bottom of the first material collection part (232), the second material feed port (2331) and the second material discharge port (2332) are respectively located at the top and bottom of the second material collection part (233), and the support seat (22) is fixedly connected to the raw material box (23).

3. A solid soap raw material feeding system according to claim 2, characterized in that: The support seat (22) comprises a support seat body (221) and a bracket (222); the inner cavity of the support seat body (221) is respectively connected to the first discharge port (2322) and the second discharge port (2332); the bracket (222) is fixedly connected to the inner wall of the support seat (22); the opening and closing components (4) are arranged on the bracket (222), and two groups of the opening and closing components (4) are used to open and close the first discharge port (2322) and the second discharge port (2332).

4. A solid soap raw material feeding system according to claim 3, characterized in that: The support seat body (221) is arranged below the first discharge port (2322) and the second discharge port (2332), the inner cavity of the support seat body (221) is connected to the feeding hole, and the feeding end of the mixer (3) is connected to the feeding hole.

5. A solid soap raw material feeding system according to claim 3, characterized in that: The opening and closing assembly (4) comprises a cylinder (41), a cylinder bracket (42) and a bottom baffle (43); the cylinder bracket (42) is fixedly arranged on the floor slab (5), and the cylinder (41) is fixedly connected to the cylinder bracket (42); The cylinder (41) comprises a cylinder body (411), an end plate (412) and a piston rod (413); one end of the piston rod (413) is arranged in the cylinder body (411), and the piston rod (413) is slidably connected to the cylinder body (411), and the other end of the piston rod (413) is fixedly connected to the end plate (412); the side of the end plate (412) away from the piston rod (413) is fixedly connected to the bottom baffle (43).

6. A solid soap raw material feeding system according to claim 5, characterized in that: The bottom baffle (43) passes through the side wall of the support seat body (221), and the bottom wall of the bottom baffle (43) abuts against the bracket (222), and the two bottom baffles (43) respectively block the first discharge port (2322) and the second discharge port (2332); The bottom baffle (43) can slide inside the support seat body (221).

7. A solid soap raw material feeding system according to claim 5, characterized in that: The opening and closing assembly (4) further comprises a controller (44), wherein the controller (44) is fixedly arranged on the outer wall of the raw material box (23), and the controller (44) is electrically connected to the cylinder (41).

8. A solid soap raw material feeding system according to claim 1, characterized in that: The lifting device (1) comprises a guide rail (11), a guide rail bracket (12) and a crane (13); the guide rail bracket (12) is arranged on both sides of the feeding device (2); the guide rail (11) is fixedly mounted on the top wall of the guide rail bracket (12), and the guide rail (11) is located above the raw material box (23); the crane (13) is slidably connected to the guide rail (11).