Maltose enzyme culture tank
By introducing a movable insulation layer, heating and stirring device and pushing device into the maltose enzyme culture tank, the problems of heat loss and raw material precipitation are solved, and the temperature stable and uniform stirring during the fermentation process is achieved, and disinfection is carried out.
Patent Information
- Application Number
- CN202420567018.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-22
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-03-22
AI Technical Summary
The lack of insulation layer in existing maltose enzyme culture tanks leads to excessive heat loss, and the raw materials are prone to precipitation at the bottom to affect fermentation.
A maltose enzyme culture tank is designed, equipped with a movable insulation layer, a heating and stirring device and a push-up device. The insulation layer realizes heat retention through the screw and moving column driven by the motor. The heating and stirring device heats the raw materials evenly through the stirring roller and the heating element. The pushing device pushes the precipitated raw materials up and stirs through the pushing sheet and the cam mechanism.
Effectively prevent heat loss, ensure the stability of the temperature during fermentation, prevent raw materials from precipitating, promote uniform stirring, and disinfect it through ultraviolet lamps to avoid bacterial contamination.
Smart Images
Figure CN222454975U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of maltase, in particular to a maltase culture tank. Background Art
[0002] Maltose is made by steaming glutinous rice, corn starch and then fermenting and hydrolyzing it with the enzyme in the malt. The production of maltose enzyme usually involves placing maltose and other raw materials in a sealed tank and heating them for fermentation. The existing culture tank does not have an insulation layer, which will cause the heat in the tank to lose too quickly, affecting fermentation. At the same time, during the fermentation process, the raw materials are prone to settle to the bottom, affecting the fermentation. Utility Model Content
[0003] The technical problem to be solved by the utility model is to overcome the above problems and provide a maltose enzyme culture tank with a heat preservation layer to prevent heat loss. At the same time, a push piece is provided at the bottom to prevent the raw materials from settling at the bottom of the tank body and affecting the fermentation. An ultraviolet lamp is also provided to disinfect the maltose enzyme.
[0004] In order to solve the above technical problems, the technical solution provided by the utility model is: a maltose enzyme culture tank, including a base, wherein grooves are symmetrically opened on the left and right sides of the base, and an insulation device is installed in the grooves. Four support columns are installed above the base, and a tank body is installed on the upper ends of the four support columns. A fixing plate is installed between the four support columns, a stirring and heating device is installed in the tank body, a push-up device is installed at the bottom of the tank body, and a cam mechanism is installed below the push-up device.
[0005] As an improvement, the insulation device includes a first motor, which is fixedly installed in the groove. A screw is installed on the output shaft end of the first motor, a moving column is installed on the screw, a fixed block is installed above the moving column, and insulation layers are respectively installed on opposite sides of the two fixed blocks.
[0006] As an improvement, the stirring and heating device includes a second motor, which is fixedly mounted above the tank body. A rotating shaft is installed on the output shaft end of the second motor. The rotating shaft penetrates the upper wall of the tank body and extends deep into the tank body. Four groups of stirring rollers are symmetrically installed on both sides of the rotating shaft, and heating elements are installed on the four groups of stirring rollers.
[0007] As an improvement, two ultraviolet lamps are installed on the rotating shaft.
[0008] As an improvement, the pushing device includes a pushing plate, which is arranged at the bottom end of the tank body. Two fixed rods are symmetrically installed at the lower end of the pushing plate. A movable plate is installed at the lower end of the two fixed rods, and a cam mechanism is installed below the movable plate.
[0009] As an improvement, a through hole is opened at the center of the push piece, and the diameter of the through hole is the same as that of the rotating shaft.
[0010] As an improvement, a control device is installed on the front side of the upper surface of the base.
[0011] As an improvement, a feed inlet is provided on the right side of the upper surface of the tank body, and a discharge outlet is provided below the tank body.
[0012] As an improvement, a temperature sensor is provided inside the left side of the tank body.
[0013] Compared with the prior art, the utility model has the following advantages: when the utility model is in use, the movable heat-insulating layer can be provided to prevent excessive heat loss during the maltose fermentation heating process; the heating and stirring device can heat the raw materials and stir them evenly, which is conducive to uniform mixing; the pushing device and the cam mechanism can make the pushing plate move up and down reciprocatingly, and the raw materials precipitated at the bottom can be pushed up for stirring; the ultraviolet lamp can be provided to disinfect the raw materials in the tank body to prevent the generation of bacteria that affect the maltose enzyme fermentation culture. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 The utility model is a three-dimensional structural schematic diagram of a maltose enzyme culture tank.
[0015] Figure 2 The utility model is a schematic diagram of the main structure of a maltose enzyme culture tank.
[0016] As shown in the figure: 1. Base; 2. Groove; 3. Insulation device; 4. Support column; 5. Tank body; 6. Stirring and heating device; 7. Push-up device; 8. Cam mechanism; 9. First motor; 10. Screw; 11. Moving column; 12. Fixed block; 13. Insulation layer; 14. Second motor; 15. Rotating shaft; 16. Stirring roller; 17. Heating element; 18. Push sheet; 19. Fixed rod; 20. Moving plate; 21. Through hole; 22. Control device; 23. Feed port; 24. Temperature sensor; 25. Ultraviolet lamp; 26. Fixed plate. DETAILED DESCRIPTION
[0017] The utility model is further described in detail below in conjunction with the accompanying drawings.
[0018] Combined with Figure 1 To Attachment Figure 2A maltose enzyme culture tank comprises a base 1, grooves 2 are symmetrically provided on the left and right sides of the base 1, a heat preservation device 3 is installed in the groove 2, four support columns 4 are installed above the base 1, a tank body 5 is installed on the upper ends of the four support columns 4, a fixing plate 26 is installed between the four support columns 4, a stirring and heating device 6 is installed in the tank body 5, a pushing device 7 is installed at the bottom end of the tank body 5, a cam mechanism 8 is installed below the pushing device 7, a feed inlet 23 is provided on the right side of the upper surface of the tank body 5, a discharge port is provided below the tank body 5, and a control device 22 is installed on the front side of the upper surface of the base 1.
[0019] The insulation device 3 includes a first motor 9, which is fixedly installed in the groove 2. A screw 10 is installed on the output shaft end of the first motor 9, a moving column 11 is installed on the screw 10, a fixed block 12 is installed above the moving column 11, and insulation layers 13 are respectively installed on the opposite sides of the two fixed blocks 12.
[0020] Specifically, during the maltose enzyme cultivation and heating process, the first motor 9 is started to drive the screw 10 to rotate, the screw 10 drives the movable column 11 to move left and right, the movable column 1 drives the fixed block 12 to move left and right, the fixed block 12 drives the insulation layer 13 to approach the tank body 5 and fit with the outside of the tank body 5 to insulate the tank body 5 and prevent heat loss.
[0021] The stirring and heating device 6 includes a second motor 14, which is fixedly installed above the tank body 5. A rotating shaft 15 is installed on the output shaft end of the second motor 14. The rotating shaft 15 penetrates the upper wall of the tank body 5 and extends deep into the tank body 5. Four groups of stirring rods 16 are symmetrically installed on both sides of the rotating shaft 15. Heating elements 17 are installed on the four groups of stirring rods 16. Two ultraviolet lamps 25 are installed on the rotating shaft 15.
[0022] Specifically, raw materials such as maltose are added from the feed port 23, and then the second motor 14 is started. The second motor 14 drives the rotating shaft 15 to rotate, and the rotating shaft 15 drives the stirring rod 16 to rotate to stir the raw materials. At the same time, the heating element is started to heat the raw materials to make the heating more uniform. When the rotating shaft 15 rotates, it drives the ultraviolet lamp 25 to rotate to disinfect the tank body 5.
[0023] The pushing device 7 includes a pushing piece 18, which is arranged at the bottom end of the tank body 5. Two fixed rods 19 are symmetrically installed at the lower end of the pushing piece 18. A moving plate 20 is installed at the lower end of the two fixed rods 19. A cam mechanism 8 is installed below the moving plate 20. A through hole 21 is opened at the center position of the pushing piece 18, and the diameter of the through hole 21 is the same as that of the rotating shaft 15.
[0024] Specifically, the cam mechanism 8 is started, and the cam mechanism 8 drives the movable plate 20 to move up and down, and the movable plate 20 drives the two fixed rods 19 to move up and down, and the two fixed rods 19 drive the push piece 18 to move up and down, so as to push the raw materials settled at the bottom of the tank body 5 upward for stirring, and when the push piece 18 moves upward, the bottom of the rotating shaft 15 can pass through the through hole 21.
[0025] Specifically, a temperature sensor 24 is provided inside the left side of the tank body 5 for monitoring the temperature inside the tank body 5 to facilitate timely adjustment by the staff.
[0026] The above description of the utility model and its implementation methods is not restrictive. The drawings show only one implementation method of the utility model, and the actual structure is not limited thereto. In short, if ordinary technicians in this field are inspired by it and design structural methods and embodiments similar to the technical solution without creativity without departing from the purpose of the invention of the utility model, they should all fall within the protection scope of the utility model.
Claims
1. A maltase culture tank, comprising a base (1), characterized in that: The base (1) is symmetrically provided with grooves (2) on the left and right sides, and a heat preservation device (3) is installed in the groove (2). Four support columns (4) are installed above the base (1), and a tank body (5) is installed on the upper ends of the four support columns (4). A fixing plate (26) is installed between the four support columns (4). A stirring and heating device (6) is installed in the tank body (5). A push-up device (7) is installed at the bottom end of the tank body (5), and a cam mechanism (8) is installed below the push-up device (7).
2. A maltase culture tank according to claim 1, characterized in that: The heat preservation device (3) comprises a first motor (9), the first motor (9) is fixedly mounted in the groove (2), a screw (10) is mounted on the output shaft end of the first motor (9), a moving column (11) is mounted on the screw (10), a fixed block (12) is mounted above the moving column (11), and heat preservation layers (13) are respectively mounted on opposite sides of the two fixed blocks (12).
3. A maltase culture tank according to claim 1, characterized in that: The stirring and heating device (6) comprises a second motor (14), the second motor (14) being fixedly mounted above the tank body (5), a rotating shaft (15) being mounted on the output shaft end of the second motor (14), the rotating shaft (15) penetrating the upper wall of the tank body (5) and extending deep into the tank body (5), four groups of stirring rollers (16) being symmetrically mounted on both sides of the rotating shaft (15), and heating elements (17) being mounted on the four groups of stirring rollers (16).
4. A maltase culture tank according to claim 3, characterized in that: Two ultraviolet lamps (25) are installed on the rotating shaft (15).
5. A maltase culture tank according to claim 4, characterized in that: The pushing device (7) comprises a pushing plate (18), and the pushing plate (18) is arranged at the bottom end of the tank body (5). Two fixed rods (19) are symmetrically installed at the lower end of the pushing plate (18), and a movable plate (20) is installed at the lower end of the two fixed rods (19), and a cam mechanism (8) is installed below the movable plate (20).
6. A maltase culture tank according to claim 5, characterized in that: A through hole (21) is provided at the center of the push piece (18), and the diameter of the through hole (21) is the same as that of the rotating shaft (15).
7. The maltase culture tank according to claim 1, characterized in that: A control device (22) is installed on the front side of the upper surface of the base (1).
8. The maltose enzyme culture tank according to claim 1, characterized in that: A feed inlet (23) is provided on the right side of the upper surface of the tank body (5), and a discharge outlet is provided below the tank body (5).
9. The maltase culture tank according to claim 1, characterized in that: A temperature sensor (24) is provided inside the left side of the tank body (5).