Splash-proof device

By setting up a splash-proof device between the cathode roller and the dirt liquid tank, the electrolyte is guided into the dirt liquid tank by using the buffer slope and the buffer tank, the electrolyte is solved and the foil surface quality of the electrolyte foil surface is improved.

CN222455258UActive Publication Date: 2025-02-11甘肃海亮新能源材料有限公司
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Patent Information

Application Number
CN202420219575.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-30
Publication Date
2025-02-11
Estimated Expiration
2034-01-30

AI Technical Summary

Technical Problem

During the production process of electrolytic copper foil, the electrolyte is prone to splash back into the cathode roller when the cathode roller rotates, affecting the state of the foil surface and leading to defects such as foil surface flowers and crescent marks.

Method used

A splash-proof device is designed, arranged between the cathode roller and the dirt tank, including a buffer portion and a liquid shielding plate. The buffer portion is provided with a buffer inclined surface facing the cathode roller, and the liquid shielding plate is horizontally arranged above the buffer inclined surface to form a buffer groove and a liquid gap to guide the electrolyte to flow into the dirt tank.

Benefits of technology

Through the splash-proof device, the electrolyte on the surface of the cathode roller forms a turbulent flow in the buffer slope and the buffer groove, and the flow rate is reduced, and the electrolyte will not splash back to the cathode roller, effectively improving the quality of the foil surface.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a splash-proof device, the splash-proof device is arranged between a cathode roller and a dirty liquid tank, the splash-proof device comprises a buffer part and a liquid shielding plate, the buffer part is provided with a buffer slope facing the cathode roller, and the liquid shielding plate is horizontally arranged above the buffer slope. The liquid shielding plate and the buffer slope are arranged at an acute angle and define a buffer groove, so that electrolyte on the surface of the cathode roller can impact the buffer slope and enter the buffer groove, and the buffer part and the cathode roller are arranged at an interval to form a liquid passing gap communicated with the buffer groove, so that the electrolyte in the buffer groove can flow into the dirty liquid tank through the liquid passing gap. According to the splash-proof device provided by the invention, the problem that the electrolyte is easily splashed back to the cathode roller is solved.
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Description

Technical Field

[0001] The present application relates to the technical field of cathode roller protection devices, and in particular to an anti-splash device. Background Art

[0002] During the production process of electrolytic copper foil, when the cathode roller rotates, the electrolyte will be squeezed out and flow into the waste liquid tank through the overflow port. When the electrolyte flows into the waste liquid tank, part of the electrolyte will be splashed back to the cathode roller. The electrolyte splashed back to the surface of the cathode roller will affect the foil surface state of the electrolytic copper foil, resulting in defects such as foil surface spots and crescent marks on the foil surface. Utility Model Content

[0003] Based on this, it is necessary to provide an anti-splashing device to solve the problem that the electrolyte is easily splashed back to the cathode roller.

[0004] The splash-proof device provided in the present application is arranged between the cathode roller and the dirty liquid tank, and the splash-proof device includes a buffer part and a liquid shielding plate, the buffer part is provided with a buffer slope arranged toward the cathode roller, and the liquid shielding plate is arranged horizontally above the buffer slope. The liquid shielding plate is arranged at an acute angle with the buffer slope and is arranged to form a buffer groove, so that the electrolyte on the surface of the cathode roller can impact the buffer slope and enter the buffer groove, and the buffer part and the cathode roller are arranged to form a liquid gap connected to the buffer groove, so that the electrolyte in the buffer groove can flow into the dirty liquid tank through the liquid gap.

[0005] In one of the embodiments, the splash-proof device further comprises a movable adjustment part, the buffer part is mounted on the movable adjustment part, and the movable adjustment part can drive the buffer part to move towards or away from the cathode roller to reduce or increase the liquid gap.

[0006] In one embodiment, the movable adjustment part includes a first conveyor belt mechanism and a second conveyor belt mechanism, the first conveyor belt mechanism and the second conveyor belt mechanism are arranged at intervals along the axial direction of the cathode roller, one end of the buffer part is installed on the first conveyor belt mechanism, and the other end is installed on the second conveyor belt mechanism;

[0007] The first conveyor belt mechanism and the second conveyor belt mechanism can drive the two ends of the buffer part to move synchronously to adjust the distance between the buffer part and the cathode roller.

[0008] In one embodiment, the first conveyor belt mechanism includes a first driving wheel, a first driven wheel, and a first conveyor belt respectively wound around the first driving wheel and the first driven wheel; the second conveyor belt mechanism includes a second driving wheel, a second driven wheel, and a second conveyor belt respectively wound around the second driving wheel and the second driven wheel; one end of the buffer portion is installed on the first conveyor belt, and the other end is installed on the second conveyor belt.

[0009] In one of the embodiments, the buffer portion includes a buffer plate and a fixed plate which are arranged at an angle and fixedly connected, and the buffer slope is arranged on the side of the buffer plate away from the fixed plate; the first conveyor belt is provided with a first card slot, and the second conveyor belt is provided with a second card slot, one end of the fixed plate is connected to the first card slot, and the other end is connected to the second card slot.

[0010] In one embodiment, the first conveyor belt is meshed and connected to the first driving wheel and the first driven wheel respectively, and the second conveyor belt is meshed and connected to the second driving wheel and the second driven wheel respectively.

[0011] In one embodiment, the first conveyor belt mechanism further includes a first adjustment handle connected to the first driving wheel for driving the first driving wheel to rotate. The second conveyor belt mechanism further includes a second adjustment handle connected to the second driving wheel for driving the second driving wheel to rotate.

[0012] In one embodiment, the vertical height of the buffer slope is greater than the vertical height of the cathode roller shaft.

[0013] In one of the embodiments, the angle A between the buffer slope and the liquid shielding plate satisfies 30°≤A≤60°.

[0014] In one embodiment, A is equal to 45°.

[0015] Compared with the prior art, the splash-proof device provided by the present application is such that the electrolyte on the surface of the cathode roller will move away from the cathode roller toward the buffer slope under the influence of its own inertia and gravity, and the electrolyte impacting the buffer slope will quickly enter the buffer tank, and the high-speed flowing electrolyte will form turbulence in the buffer tank and greatly reduce its own flow rate. When the electrolyte in the buffer tank reaches a certain amount, under the guidance of the buffer slope, the electrolyte will flow into the liquid gap along the buffer slope and enter the dirty liquid tank through the liquid gap. At this time, the flow rate of the electrolyte is greatly reduced and will not splash back to the cathode roller. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the conventional technology, the drawings required for use in the embodiments or the conventional technology descriptions are briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0017] Figure 1 A schematic structural diagram of a splash-proof device according to an embodiment of the present application;

[0018] Figure 2 A side view of a splash protection device according to an embodiment of the present application;

[0019] Figure 3 A top view of a splash protection device according to an embodiment of the present application;

[0020] Figure 4 A schematic structural diagram of a buffer portion of an embodiment provided in the present application.

[0021] Figure numerals: 100, cathode roller; 200, buffer part; 210, buffer plate; 211, buffer slope; 220, fixed plate; 230, liquid gap; 300, liquid shielding plate; 310, buffer tank; 400, first conveyor belt mechanism; 410, first driving wheel; 420, first driven wheel; 430, first conveyor belt; 440, first adjusting handle; 500, second conveyor belt mechanism; 510, second driving wheel; 520, second driven wheel; 530, second conveyor belt; 540, second adjusting handle. DETAILED DESCRIPTION

[0022] In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.

[0023] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of this application, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0024] In this application, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0025] In the present application, unless otherwise clearly specified and limited, a first feature being “above” or “below” a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being “above”, “above”, and “above” a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being “below”, “below”, and “below” a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.

[0026] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used herein are for illustrative purposes only and are not intended to be the only implementation method.

[0027] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art to which this application belongs. The terms used herein in the specification of this application are only for the purpose of describing specific embodiments and are not intended to limit this application. The term "and / or" used herein includes any and all combinations of one or more of the related listed items.

[0028] During the production process of electrolytic copper foil, when the cathode roller rotates, the electrolyte will be squeezed out and flow into the waste liquid tank through the overflow port. When the electrolyte flows into the waste liquid tank, part of the electrolyte will be splashed back to the cathode roller. The electrolyte splashed back to the surface of the cathode roller will affect the foil surface state of the electrolytic copper foil, resulting in defects such as foil surface spots and crescent marks on the foil surface.

[0029] Please refer to Figure-1 Figure 4 In order to solve the problem that the electrolyte easily splashes back to the cathode roller 100, the present application provides a splash-proof device, which is arranged between the cathode roller 100 and the dirty liquid tank (not shown in the figure), and the splash-proof device includes a buffer part 200 and a liquid shielding plate 300. The buffer part 200 is provided with a buffer slope 211 arranged toward the cathode roller 100, and the liquid shielding plate 300 is horizontally arranged above the buffer slope 211.

[0030] Specifically, in one embodiment, the liquid shielding plate 300 is installed above the buffer portion 200 . It should be noted that the liquid shielding plate 300 may be connected to the buffer portion 200 or to the support platform.

[0031] But not limited thereto, in other embodiments, the liquid shielding plate 300 may also be suspended above the buffer portion 200 .

[0032] like Figure 2 As shown, the liquid shielding plate 300 is arranged at an acute angle with the buffer slope 211 and surrounds the buffer groove 310, so that the electrolyte on the surface of the cathode roller 100 can impact the buffer slope 211 and enter the buffer groove 310. The buffer part 200 and the cathode roller 100 are arranged to form a liquid gap 230 connected to the buffer groove 310, so that the electrolyte in the buffer groove 310 can flow into the dirty liquid tank through the liquid gap 230.

[0033] With such a configuration, the electrolyte on the surface of the cathode roller 100 will move away from the cathode roller 100 toward the buffer slope 211 under the influence of its own inertia and gravity, and the electrolyte impacting the buffer slope 211 will quickly enter the buffer tank 310, and the high-speed flowing electrolyte will form turbulence in the buffer tank 310 and greatly reduce its own flow rate. When the electrolyte in the buffer tank 310 reaches a certain amount, under the guidance of the buffer slope 211, the electrolyte will flow into the liquid gap 230 along the buffer slope 211, and enter the dirty liquid tank through the liquid gap 230. At this time, the flow rate of the electrolyte is greatly reduced and will not splash back to the cathode roller 100.

[0034] Furthermore, in one embodiment, the vertical height of the buffer slope 211 is greater than the vertical height of the rotation axis of the cathode roller 100 .

[0035] Such a configuration is more conducive to the electrolyte on the surface of the cathode roller 100 entering the buffer tank 310, thereby reducing the probability of electrolyte splashing back.

[0036] In one embodiment, the included angle A between the buffer slope 211 and the liquid shielding plate 300 satisfies 30°≤A≤60°. Preferably, A is equal to 45°.

[0037] 30°≤A is conducive to preventing the angle A between the buffer slope 211 and the liquid shielding plate 300 from being too small, which makes it difficult for the electrolyte to enter the buffer slope 211. Obviously, the larger A is, the closer the buffer slope 211 is to a vertical state. Therefore, A≤60° can prevent the buffer slope 211 from being too steep relative to the horizontal plane, which can prevent the electrolyte from leaving the buffer tank 310 too fast. That is, such a setting can control the flow rate of the electrolyte within a safe range.

[0038] In one embodiment, if Figure 1-Figure 3 As shown, the splash-proof device further includes a movable adjustment part, and the buffer part 200 is installed on the movable adjustment part. The movable adjustment part can drive the buffer part 200 to move toward or away from the cathode roller 100 to reduce or increase the liquid gap 230.

[0039] In this way, the size of the liquid gap 230 can be adjusted according to the flow rate of the electrolyte, the rotation speed of the cathode roller 100, and the foil surface state of the electrolytic copper foil, that is, the distance between the buffer slope 211 and the cathode roller 100 can be adjusted. For example, when the flow rate of the electrolyte increases or the rotation speed of the cathode roller 100 increases, the buffer part 200 can be driven to move in a direction away from the cathode roller 100 by moving the adjustment part, so that the buffer slope 211 can accurately receive the electrolyte. Conversely, when the flow rate of the electrolyte decreases or the rotation speed of the cathode roller 100 slows down, the buffer part 200 can be driven to move in a direction close to the cathode roller 100 by moving the adjustment part, so that the buffer slope 211 can accurately receive the electrolyte.

[0040] Further, in one embodiment, if Figure 1 and Figure 3 As shown, the moving and adjusting part includes a first conveyor belt mechanism 400 and a second conveyor belt mechanism 500, which are arranged at intervals along the axial direction of the cathode roller 100, and one end of the buffer part 200 is installed on the first conveyor belt mechanism 400, and the other end is installed on the second conveyor belt mechanism 500. In addition, the first conveyor belt mechanism 400 and the second conveyor belt mechanism 500 can drive the two ends of the buffer part 200 to move synchronously to adjust the distance between the buffer part 200 and the cathode roller 100.

[0041] In this way, the distance between the buffer part 200 and the cathode roller 100 can be adjusted more conveniently.

[0042] Specifically, in one embodiment, if Figure 1 and Figure 3 As shown, the first conveyor belt mechanism 400 includes a first driving wheel 410, a first driven wheel 420, and a first conveyor belt 430 respectively wound around the first driving wheel 410 and the first driven wheel 420, the second conveyor belt mechanism 500 includes a second driving wheel 510, a second driven wheel 520, and a second conveyor belt 530 respectively wound around the second driving wheel 510 and the second driven wheel 520, and one end of the buffer part 200 is installed on the first conveyor belt 430, and the other end is installed on the second conveyor belt 530.

[0043] In one embodiment, the first conveyor belt 430 is meshed and connected to the first driving wheel 410 and the first driven wheel 420 , respectively. Similarly, in one embodiment, the second conveyor belt 530 is meshed and connected to the second driving wheel 510 and the second driven wheel 520 , respectively.

[0044] Such a configuration is helpful to prevent the first conveyor belt 430 and the second conveyor belt 530 from slipping, and improve the adjustment accuracy of the first conveyor belt mechanism 400 and the second conveyor belt mechanism 500.

[0045] Furthermore, in one embodiment, if Figure 1and Figure 4 As shown, the buffer part 200 includes a buffer plate 210 and a fixed plate 220 which are arranged at an angle and fixedly connected, and the buffer slope 211 is arranged on the side of the buffer plate 210 away from the fixed plate 220. The first conveyor belt 430 is provided with a first slot, and the second conveyor belt 530 is provided with a second slot. One end of the fixed plate 220 is clamped in the first slot, and the other end is clamped in the second slot.

[0046] In this way, the difficulty of assembling the buffer portion 200 and the movable adjustment portion is greatly reduced.

[0047] But it is not limited thereto, in other embodiments, the buffer portion 200 and the movable adjustment portion may be connected by fasteners or welded.

[0048] In one embodiment, if Figure 1 As shown, the first conveyor belt mechanism 400 further includes a first adjustment handle 440 , which is connected to the first driving wheel 410 , and the operator can drive the first driving wheel 410 to rotate through the first adjustment handle 440 .

[0049] But not limited to this, in other embodiments, the first adjustment handle 440 can also be replaced by a first motor. In this way, the adjustment accuracy can be improved and the workload of the operator can be reduced, which is conducive to improving the convenience of adjustment.

[0050] Similarly, in one embodiment, if Figure 1 As shown, the second conveyor belt mechanism 500 further includes a second adjusting handle 540 , which is connected to the second driving wheel 510 . The operator can drive the second driving wheel 510 to rotate through the second adjusting handle 540 .

[0051] However, it is not limited to this. In other embodiments, the second adjustment handle 540 can also be replaced by a second motor. In this way, the adjustment accuracy can be improved and the workload of the operator can be reduced, which is conducive to improving the convenience of adjustment.

[0052] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0053] The above-described embodiments only express several implementation methods of the present application, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the patent application. It should be pointed out that, for a person of ordinary skill in the art, several variations and improvements can be made without departing from the concept of the present application, and these all belong to the protection scope of the present application. Therefore, the scope of patent protection of the present application shall be subject to the attached claims.

Claims

1. A splash-proof device, characterized in that: The anti-splash device is arranged between the cathode roller (100) and the dirty liquid tank, and comprises a buffer portion (200) and a liquid shielding plate (300), wherein the buffer portion (200) is provided with a buffering inclined surface (211) arranged toward the cathode roller (100), and the liquid shielding plate (300) is arranged horizontally above the buffering inclined surface (211); The liquid shielding plate (300) is arranged at an acute angle with the buffer slope (211) and is arranged to form a buffer groove (310), so that the electrolyte on the surface of the cathode roller (100) can impact the buffer slope (211) and enter the buffer groove (310); the buffer part (200) and the cathode roller (100) are arranged at intervals to form a liquid gap (230) connected to the buffer groove (310), so that the electrolyte in the buffer groove (310) can flow into the dirty liquid tank through the liquid gap (230).

2. The splash protection device according to claim 1, characterized in that: It also comprises a movable adjustment part, the buffer part (200) is installed on the movable adjustment part, and the movable adjustment part can drive the buffer part (200) to move towards or away from the cathode roller (100) to reduce or increase the liquid gap (230).

3. The splash protection device according to claim 2, characterized in that: The movable adjustment part comprises a first conveyor belt mechanism (400) and a second conveyor belt mechanism (500), the first conveyor belt mechanism (400) and the second conveyor belt mechanism (500) are arranged at intervals along the axial direction of the cathode roller (100), and one end of the buffer part (200) is installed on the first conveyor belt mechanism (400), and the other end is installed on the second conveyor belt mechanism (500); The first conveyor belt mechanism (400) and the second conveyor belt mechanism (500) can drive the two ends of the buffer part (200) to move synchronously, so as to adjust the distance between the buffer part (200) and the cathode roller (100).

4. The splash protection device according to claim 3, characterized in that: The first conveyor belt mechanism (400) comprises a first driving wheel (410), a first driven wheel (420), and a first conveyor belt (430) respectively wound around the first driving wheel (410) and the first driven wheel (420); the second conveyor belt mechanism (500) comprises a second driving wheel (510), a second driven wheel (520), and a second conveyor belt (530) respectively wound around the second driving wheel (510) and the second driven wheel (520); one end of the buffer part (200) is mounted on the first conveyor belt (430), and the other end is mounted on the second conveyor belt (530).

5. The splash protection device according to claim 4, characterized in that: The buffer portion (200) comprises a buffer plate (210) and a fixed plate (220) which are arranged at an angle and fixedly connected, and the buffer slope (211) is arranged on a side of the buffer plate (210) away from the fixed plate (220); the first conveyor belt (430) is provided with a first card slot, and the second conveyor belt (530) is provided with a second card slot, and one end of the fixed plate (220) is card-connected to the first card slot, and the other end is card-connected to the second card slot.

6. The splash protection device according to claim 4, characterized in that: The first conveyor belt (430) is respectively meshed and connected to the first driving wheel (410) and the first driven wheel (420), and the second conveyor belt (530) is respectively meshed and connected to the second driving wheel (510) and the second driven wheel (520).

7. The splash protection device according to claim 4, characterized in that: The first conveyor belt mechanism (400) further comprises a first adjustment handle (440), wherein the first adjustment handle (440) is connected to the first driving wheel (410) so as to drive the first driving wheel (410) to rotate; The second conveyor belt mechanism (500) further comprises a second adjustment handle (540), wherein the second adjustment handle (540) is connected to the second driving wheel (510) so as to drive the second driving wheel (510) to rotate.

8. The splash protection device according to claim 1, characterized in that: The vertical height of the buffer slope (211) is greater than the vertical height of the cathode roller (100) rotation axis.

9. The splash protection device according to claim 1, characterized in that: The included angle A between the buffer slope (211) and the liquid shielding plate (300) satisfies 30°≤A≤60°.

10. The splash protection device according to claim 9, characterized in that: A is equal to 45°.