Loom with dust removal function for denim production

Abstract

The utility model relates to the technical field of dust removal of looms, and discloses a denim production loom with a dust removal function, which comprises a workbench, a dust removal mechanism arranged at the bottom of the workbench, a cleaning mechanism arranged at the top of the workbench, and a loom body arranged at the top of the workbench, a conveying unit is arranged in the loom body, a control unit is fixedly installed on the front face of the loom body, a winding device is arranged on the left side of the workbench, the dust removal mechanism comprises a dust collection assembly and a disassembly assembly, and the disassembly assembly is arranged in the dust collection assembly. Dust and thread residues on the outer side of the upper cleaning roller are sucked in, the dust and the thread residues on the outer side of the lower cleaning roller are scraped off through the scraping plate and blocked and collected through the filtering frame, the filtering frame and the scraping plate are taken down, the dust and the thread residues collected in the filtering frame are cleaned away, and the thread residues and the dust adhering to the surface of the scraping plate are cleaned away. And normal operation of cleaning work of the denim cloth next time is ensured.

Description

Technical Field

[0001] The utility model relates to the technical field of dust removal for looms, in particular to a loom for producing denim fabrics with a dust removal function. Background Art

[0002] Looms are also called spinning machines, weaving machines, cotton spinning machines, etc. They are widely used in industries such as yarn-dyed weaving, towels, silk weaving, wool weaving, and linen weaving. They are the most common machines for weaving medium and small batches of colorful fabrics. In the process of weaving denim fabrics, floating dust often falls on the surface of the denim fabrics, resulting in a large amount of dust in the collected denim fabrics, which reduces the quality of the denim fabrics.

[0003] According to the description of a loom with high efficiency dust removal disclosed on the patent website (authorization announcement number: CN 218175270U), "The utility model discloses a loom with high efficiency dust removal, and the key points of its technical solution are: it includes a loom body, a PLC controller is fixedly installed on one side of the loom body, a first support side plate is arranged on one side of the loom body, both sides of the first support side plate are respectively fixedly installed with the support legs of the loom body, a dust box is fixedly installed on one side of the first support side plate, a first support plate is fixedly installed on one side of the dust box, and a high efficiency cleaning component is arranged on one side of the dust box for high efficiency cleaning of dust on the denim fabric woven by the loom body, and the loom body, the second brush roller, the first brush roller, the first drive motor, the scraping column and the blower are used in coordination with each other, so as to achieve the effect of high efficiency cleaning of dust on the denim fabric woven by the loom body."

[0004] In view of the above description, the applicant believes that there are the following problems:

[0005] During use, the utility model can achieve the effect of cleaning dust on the top surface of denim fabric by cooperating with the second drive motor, the fixed plate, the rotating hole, the second brush roller and the second supporting side plate. However, in actual use, the velvet yarn on the surface of the second brush roller is scraped off by the scraping column, and the velvet yarn will inevitably be entangled on the surface of the scraping column. After being entangled too much, the subsequent cleaning effect of the scraping column on the second brush roller is weakened. Therefore, it is necessary to improve a denim fabric production loom with a dust removal function to solve the above problem. Utility Model Content

[0006] The utility model aims to provide a loom for producing denim fabrics with a dust removal function, so as to solve the problems raised in the above-mentioned background technology.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a loom for producing denim fabric with a dust removal function, comprising a workbench, a dust removal mechanism is arranged at the bottom of the workbench, a cleaning mechanism is arranged at the top of the workbench, a loom body is arranged at the top of the workbench, a conveying unit is arranged inside the loom body, a control unit is fixedly installed on the front of the loom body, and a winding device is arranged on the left side of the workbench;

[0008] The dust removal mechanism comprises a dust suction component and a disassembly component, and the disassembly component is arranged inside the dust suction component.

[0009] Preferably, the dust suction assembly includes a collecting box, which is fixedly installed at the bottom of the workbench, a vacuum cleaner is fixedly installed on the front of the collecting box, a dust suction pipe is fixedly installed on the back of the collecting box, a dust suction hood is fixedly installed on the end of the dust suction pipe away from the collecting box, a fixed block is fixedly installed on the outside of the dust suction pipe, and the output end of the vacuum cleaner sucks in dust and lint through the dust suction hood via the dust suction pipe, and sucks in dust and lint on the outside of the upper cleaning roller.

[0010] Preferably, through holes are opened at positions corresponding to the collecting box and the dust suction pipe, and the dust suction pipe is fixedly installed inside the through hole. The dust suction pipe, dust suction hood and fixed block are provided in two groups and are symmetrically distributed on the front center line of the collecting box to collect dust and lint.

[0011] Preferably, the disassembly component includes a filter frame, which is arranged inside a collection box, a scraper is fixedly installed on the top of the filter frame, a sliding block is slidably installed on the front side of the filter frame, a shift block is fixedly installed on the front side of the sliding block, a spring is fixedly installed on the inner side of the sliding block, and an insert block is fixedly installed on the outer side of the sliding block. The scraper is used to scrape off the dust and thread ends on the outer side of the lower cleaning roller, and the filter frame is used to block and collect the dust and thread ends to prevent the thread ends from entering the vacuum cleaner. The filter frame and the scraper are removed, the dust and thread ends collected inside the filter frame are cleaned, and the thread ends and dust adhered to the surface of the scraper are cleaned to ensure the normal operation of the denim fabric cleaning work next time.

[0012] Preferably, slots are provided at positions corresponding to the collection box and the plug-in block, and the plug-in block is plugged into the slots. Two groups of sliding blocks, shifting blocks and plug-in blocks are provided and are symmetrically distributed around the center line of the front side of the filter frame. The dust suction pipe is provided on the top of the filter frame to facilitate disassembly of the filter frame and the scraper.

[0013] Preferably, the cleaning mechanism includes a motor, the motor is fixedly mounted on the bottom of the workbench, a leather wheel 1 is fixedly mounted on the output end of the motor, a belt is installed for transmission on the outer side of the leather wheel 1, a leather wheel 2 is installed for transmission on the end of the belt away from the leather wheel 1, a mounting frame is fixedly mounted on the top of the workbench, an upper cleaning roller is rotatably mounted on the inner side of the mounting frame, a gear 1 is fixedly mounted on the back of the upper cleaning roller, a gear 2 is rotatably mounted on the back of the workbench, and a lower cleaning roller is fixedly mounted on the front side of the gear 2, so that the upper cleaning roller and the lower cleaning roller are rotated to clean the upper and lower surfaces of the denim fabric, and the dust and thread ends on the upper and lower surfaces of the denim fabric are cleaned to keep the denim fabric neat and clean.

[0014] Preferably, a through hole is opened at the corresponding position of the mounting frame and the upper cleaning roller, and the upper cleaning roller passes through the through hole and is fixedly installed with the second pulley, the first gear is meshed with the second gear, and the fixed block is fixedly installed on the top of the mounting frame to clean the upper and lower surfaces of the denim fabric.

[0015] Compared with the prior art, the utility model provides a loom for producing denim fabric with a dust removal function, which has the following beneficial effects:

[0016] 1. The loom for producing denim fabric with dust removal function has a dust removal mechanism. During use, the dust and thread ends are sucked in through the dust cover by the dust suction pipe at the output end of the vacuum cleaner, and the dust and thread ends on the outer side of the upper cleaning roller are sucked in. The dust and thread ends on the outer side of the lower cleaning roller are scraped off by the scraper, and are blocked and collected by the filter frame to prevent the thread ends from entering the interior of the vacuum cleaner. The filter frame and the scraper are removed, and the dust and thread ends collected in the filter frame are cleaned, and the thread ends and dust adhered to the surface of the scraper are cleaned to ensure the normal operation of the denim fabric cleaning work next time.

[0017] 2. The denim fabric production loom with dust removal function, through the cleaning mechanism, during use, the upper cleaning roller and the lower cleaning roller are rotated to clean the upper and lower surfaces of the denim fabric, and the dust and thread ends on the upper and lower surfaces of the denim fabric are cleaned to keep the denim fabric neat and clean. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative labor:

[0019] Figure 1 This is a schematic diagram of the appearance structure of the utility model;

[0020] Figure 2 This is a schematic diagram of the appearance structure of the dust removal mechanism of the utility model;

[0021] Figure 3 This is a schematic diagram of the appearance and structure of the dust collection component of the utility model;

[0022] Figure 4 This is a schematic diagram of the exploded structure of the disassembled components of the utility model;

[0023] Figure 5 This is a schematic diagram of the appearance structure of the cleaning mechanism of the utility model.

[0024] In the figure: 1. workbench; 2. dust removal mechanism; 21. dust suction assembly; 211. collection box; 212. dust collector; 213. dust suction pipe; 214. dust hood; 215. fixed block; 22. disassembly assembly; 221. filter frame; 222. scraper; 223. sliding block; 224. shifting block; 225. spring; 226. inserting block; 3. cleaning mechanism; 31. motor; 32. pulley 1; 33. belt; 34. pulley 2; 35. mounting frame; 36. upper cleaning roller; 37. gear 1; 38. gear 2; 39. lower cleaning roller; 4. loom body; 5. conveying unit; 6. control unit; 7. winding device. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0027] Embodiment 1:

[0028] See also Figure 1-4The utility model provides a technical solution: a loom for producing denim fabric with a dust removal function, comprising a workbench 1, a dust removal mechanism 2 is arranged at the bottom of the workbench 1, a cleaning mechanism 3 is arranged at the top of the workbench 1, a loom body 4 is arranged at the top of the workbench 1, a conveying unit 5 is arranged inside the loom body 4, a control unit 6 is fixedly installed on the front of the loom body 4, and a winding device 7 is arranged on the left side of the workbench 1;

[0029] The dust removal mechanism 2 includes a dust suction component 21 and a disassembly component 22 , and the disassembly component 22 is arranged inside the dust suction component 21 .

[0030] Furthermore, the dust collection component 21 includes a collecting box 211, which is fixedly installed at the bottom of the workbench 1. A vacuum cleaner 212 is fixedly installed on the front of the collecting box 211, a dust suction pipe 213 is fixedly installed on the back of the collecting box 211, a dust hood 214 is fixedly installed on the end of the dust suction pipe 213 away from the collecting box 211, and a fixed block 215 is fixedly installed on the outside of the dust suction pipe 213. The output end of the vacuum cleaner 212 sucks in dust and lint through the dust hood 214 via the dust suction pipe 213, and sucks in dust and lint on the outside of the upper cleaning roller 36.

[0031] Furthermore, through holes are opened at corresponding positions of the collection box 211 and the dust suction pipe 213, and the dust suction pipe 213 is fixedly installed inside the through hole. There are two groups of dust suction pipes 213, dust hoods 214 and fixing blocks 215, and they are symmetrically distributed on the front center line of the collection box 211 to collect dust and lint.

[0032] Furthermore, the disassembly component 22 includes a filter frame 221, which is arranged inside the collecting box 211, a scraper 222 is fixedly installed on the top of the filter frame 221, a sliding block 223 is slidably installed on the front of the filter frame 221, a shift block 224 is fixedly installed on the front of the sliding block 223, a spring 225 is fixedly installed on the inside of the sliding block 223, and an insert block 226 is fixedly installed on the outside of the sliding block 223. The scraper 222 is used to scrape off the dust and thread ends on the outside of the lower cleaning roller 39, and the filter frame 221 is used to block and collect them to prevent the thread ends from entering the vacuum cleaner 212. The filter frame 221 and the scraper 222 are removed, the dust and thread ends collected inside the filter frame 221 are cleaned, and the thread ends and dust adhered to the surface of the scraper 222 are cleaned to ensure the normal operation of the denim fabric cleaning work next time.

[0033] Furthermore, slots are provided at positions corresponding to the collection box 211 and the plug block 226, and the plug block 226 is inserted into the slots. Two groups of sliding blocks 223, shifting blocks 224 and plug blocks 226 are provided, and are symmetrically distributed around the center line of the front of the filter frame 221. The dust suction pipe 213 is provided on the top of the filter frame 221, so that the filter frame 221 and the scraper 222 are easy to disassemble.

[0034] Embodiment two:

[0035] See also Figure 5 In combination with the first embodiment, it is further obtained that the cleaning mechanism 3 includes a motor 31, the motor 31 is fixedly installed at the bottom of the workbench 1, a leather wheel 32 is fixedly installed at the output end of the motor 31, a belt 33 is installed on the outer side of the leather wheel 32 for transmission, and a leather wheel 2 34 is installed on the end of the belt 33 away from the leather wheel 32 for transmission, a mounting frame 35 is fixedly installed on the top of the workbench 1, an upper cleaning roller 36 is rotatably installed on the inner side of the mounting frame 35, a gear 1 37 is fixedly installed on the back of the upper cleaning roller 36, a gear 2 38 is rotatably installed on the back of the workbench 1, and a lower cleaning roller 39 is fixedly installed on the front of the gear 2 38, so that the upper cleaning roller 36 and the lower cleaning roller 39 are rotated to clean the upper and lower surfaces of the denim fabric, and the dust and thread ends on the upper and lower surfaces of the denim fabric are cleaned to keep the denim fabric neat and clean.

[0036] Furthermore, through holes are opened at corresponding positions of the mounting frame 35 and the upper cleaning roller 36, and the upper cleaning roller 36 passes through the through hole and is fixedly installed on the leather wheel 2 34, the gear 1 37 is meshed with the gear 2 38, and the fixed block 215 is fixedly installed on the top of the mounting frame 35 to clean the upper and lower surfaces of the denim fabric.

[0037] In actual operation, when the device is used, the denim fabric is conveyed to the top of the workbench 1 through the conveying unit 5, passes through the upper cleaning roller 36 and the lower cleaning roller 39, and the motor 31 is started. The output end of the motor 31 drives the pulley 1 32 to rotate. The pulley 1 32 rotates and drives the pulley 2 34 to rotate through the belt 33, thereby rotating the upper cleaning roller 36. The rotation of the upper cleaning roller 36 drives the gear 1 37 to rotate. The rotation of the gear 1 37 drives the gear 2 38 meshing therewith to rotate, thereby rotating the lower cleaning roller 39, and cleaning the upper and lower surfaces of the denim fabric. The dust and thread ends on the upper and lower surfaces of the denim fabric are cleaned to keep the denim fabric tidy and clean. The vacuum cleaner 212 is started, and the vacuum cleaner 212 outputs The dust and thread ends are sucked in through the dust suction pipe 213 at the outlet end through the dust suction cover 214, and the dust and thread ends on the outside of the upper cleaning roller 36 are sucked in. The dust and thread ends on the outside of the lower cleaning roller 39 are scraped off by the scraper 222, and are blocked and collected by the filter frame 221 to prevent the thread ends from entering the vacuum cleaner 212. After the cleaning work is completed, the shift block 224 is pushed inward, and the shift block 224 drives the sliding block 223 to move, so that the plug block 226 is out of the slot range of the collection box 211, and then the filter frame 221 and the scraper 222 are removed, and the dust and thread ends collected in the filter frame 221 are cleaned, and the thread ends and dust adhered to the surface of the scraper 222 are cleaned to ensure the normal operation of the denim fabric cleaning work next time.

[0038] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.

Claims

1. A loom for producing denim fabric with dust removal function, comprising a workbench (1), characterized in that: The bottom of the workbench (1) is provided with a dust removal mechanism (2), the top of the workbench (1) is provided with a cleaning mechanism (3), the top of the workbench (1) is provided with a loom body (4), a conveying unit (5) is provided inside the loom body (4), a control unit (6) is fixedly installed on the front of the loom body (4), and a winding device (7) is provided on the left side of the workbench (1); The dust removal mechanism (2) comprises a dust collection component (21) and a disassembly component (22), wherein the disassembly component (22) is arranged inside the dust collection component (21); The dust collection assembly (21) comprises a collection box (211), the collection box (211) is fixedly mounted on the bottom of the workbench (1), a dust collector (212) is fixedly mounted on the front of the collection box (211), a dust collection pipe (213) is fixedly mounted on the back of the collection box (211), a dust collection cover (214) is fixedly mounted on one end of the dust collection pipe (213) away from the collection box (211), and a fixing block (215) is fixedly mounted on the outside of the dust collection pipe (213); The disassembly component (22) comprises a filter frame (221), the filter frame (221) is arranged inside the collection box (211), a scraper (222) is fixedly installed on the top of the filter frame (221), a sliding block (223) is slidably installed on the front of the filter frame (221), a shifting block (224) is fixedly installed on the front of the sliding block (223), a spring (225) is fixedly installed on the inner side of the sliding block (223), and an inserting block (226) is fixedly installed on the outer side of the sliding block (223).

2. The loom for producing denim fabric with dust removal function according to claim 1, characterized in that: A through hole is provided at a position corresponding to the collecting box (211) and the dust suction pipe (213), and the dust suction pipe (213) is fixedly installed inside the through hole. Two groups of the dust suction pipe (213), the dust suction cover (214) and the fixing block (215) are provided and are symmetrically distributed at the center line of the front of the collecting box (211).

3. The loom for producing denim fabric with dust removal function according to claim 1, characterized in that: A slot is provided at a position corresponding to the collecting box (211) and the plug block (226), and the plug block (226) is plugged into the slot. Two groups of the sliding block (223), the shifting block (224) and the plug block (226) are arranged and are symmetrically distributed around the center line of the front face of the filter frame (221). The dust suction pipe (213) is arranged on the top of the filter frame (221).

4. The loom for producing denim fabric with dust removal function according to claim 1, characterized in that: The cleaning mechanism (3) comprises a motor (31), the motor (31) is fixedly mounted at the bottom of the workbench (1), a pulley 1 (32) is fixedly mounted at the output end of the motor (31), a belt (33) is drive-mounted on the outer side of the pulley 1 (32), a pulley 2 (34) is drive-mounted on the end of the belt (33) away from the pulley 1 (32), a mounting frame (35) is fixedly mounted on the top of the workbench (1), an upper cleaning roller (36) is rotatably mounted on the inner side of the mounting frame (35), a gear 1 (37) is fixedly mounted on the back of the upper cleaning roller (36), a gear 2 (38) is rotatably mounted on the back of the workbench (1), and a lower cleaning roller (39) is fixedly mounted on the front of the gear 2 (38).

5. The loom for producing denim fabric with dust removal function according to claim 4, characterized in that: Through holes are provided at positions corresponding to the mounting frame (35) and the upper cleaning roller (36), and the upper cleaning roller (36) passes through the through holes and is fixedly mounted on the second pulley (34), the first gear (37) is meshed with the second gear (38), and the fixing block (215) is fixedly mounted on the top of the mounting frame (35).

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