Low-temperature energy-saving fabric dyeing and finishing equipment

By designing a low-temperature energy-saving fabric dyeing and finishing equipment, using extrusion and mixing technology, the problems of high humidity and excessive pigment consumption when fabric is taken out are solved, and the effect of reducing energy consumption and production costs is achieved.

CN222455528UActive Publication Date: 2025-02-11JIANGSU KANGCHENG TEXTILE TECH CO LTD
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Patent Information

Application Number
CN202420949883.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-30
Publication Date
2025-02-11
Estimated Expiration
2034-04-30

AI Technical Summary

Technical Problem

The existing fabric dyeing and finishing device has a high humidity when the fabric is taken out, resulting in excessive pigment consumption and high energy consumption, which affects the fabric dyeing and finishing production cost.

Method used

A low-temperature energy-saving fabric dyeing and finishing equipment was designed. By setting up a pressure plate, a drive motor, a lifting screw, a support rod and a support seat, the dyed fabric is extruded, and the dyed fabric is carried out through a rotating shaft, gear, rack, The dye is agitated by the moving shaft and stirring blades to reduce the humidity of the fabric and pigment residues.

Benefits of technology

It effectively reduces the humidity and pigment residue of the fabric, reduces pigment consumption and energy consumption, reduces the dyeing and finishing production cost of fabrics, and improves the dyeing and finishing uniformity and production quality of the fabrics.

✦ Generated by Eureka AI based on patent content.

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Abstract

According to the technical scheme, the low-temperature energy-saving fabric dyeing and finishing equipment comprises a base and a dyeing and finishing cylinder, the dyeing and finishing cylinder is installed in the middle of the top of the base, a hydraulic lifter is installed on the side, close to the dyeing and finishing cylinder, of the top of the base, and a cover plate is installed on the top of the hydraulic lifter through a connecting frame. Sliding rods are installed on the two sides of the bottom of the cover plate, a bottom plate is installed at the bottoms of the sliding rods on the two sides, pressing plates are movably installed on the portions, close to the tops, of the outer surfaces of the sliding rods on the two sides, a supporting seat is installed at the bottom of the cover plate, and supporting rods are movably installed at the bottom of the supporting seat and connected to the top of the bottom plate. The low-temperature energy-saving fabric dyeing and finishing equipment solves the problems that when an existing fabric dyeing and finishing device is used for taking out a fabric, the humidity of the fabric is high, pigment consumption is too high after the fabric is directly taken out, fabric dyeing and finishing energy consumption is high, and the dyeing and finishing production cost of the fabric is affected, the content of residual pigment in the fabric is reduced, and the fabric dyeing and finishing efficiency is improved. Therefore, dyeing and finishing energy consumption of the fabric is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of fabric dyeing and finishing, in particular to low-temperature energy-saving fabric dyeing and finishing equipment. Background Art

[0002] Fabric dyeing and finishing refers to the process of dyeing and finishing different types of fabrics to change their color, appearance and performance. Fabric dyeing and finishing is an important part of textile processing, which can meet the market demand and the personalized requirements of consumers. Dyeing is the core step of fabric dyeing and finishing. During the dyeing process, the dye is added to the dye bath, and then the fabric is soaked in the dye bath for dyeing. Different types of dyes can be used for dyeing, such as direct dyes, reactive dyes, disperse dyes, etc., which are selected according to the type of fabric and dyeing requirements. The purpose of fabric dyeing and finishing is to achieve changes in the color and appearance of textiles to make them meet market demand and consumer preferences.

[0003] After searching, it is found that the fabric dyeing and finishing equipment in the prior art, such as a low-temperature energy-saving dyeing and finishing device for knitted fabrics disclosed in publication number CN215051272U, is provided with a handle, a dyeing and finishing barrel, a cross bracket, a long rod and a ring. Under the connection and cooperation of the handle, a group of long rods after being pulled realize the upward sliding operation, and the ring after being subjected to the transmission force will carry the dyed fabric through the cross bracket to realize upward bringing out, so that the fabric immersed in the bottom of the dyeing and finishing barrel can be quickly brought out. Compared with the previous direct manual material taking method, the entire material taking method is more labor-saving and convenient. Through the provided pressure plate, drainage pipe mouth, dyeing and finishing barrel and combined funnel, the lifting is realized in combination with the pressure plate. Under the cooperation of the integrated setting, the device can use the height difference between the dyeing and finishing barrel and the combined funnel to collect the dye overflowing or dripping due to the carrying effect. The collected dye will be brought back to the inside of the dyeing and finishing barrel through the inside of the drainage pipe mouth, thereby the entire overflow recovery operation is reduced. The difficulty of cleaning the surrounding environment of the entire device in the later stage is reduced.

[0004] The existing fabric dyeing and finishing device has a high humidity when the fabric is taken out, which can easily lead to excessive pigment consumption and high energy consumption for fabric dyeing and finishing, affecting the dyeing and finishing production cost of the fabric. Therefore, we propose a low-temperature energy-saving fabric dyeing and finishing equipment. Utility Model Content

[0005] The utility model aims to provide a low-temperature energy-saving fabric dyeing and finishing equipment, which can achieve the effect of squeezing the dyed and finished fabrics, so as to solve the problem that the humidity of the fabrics is high when the fabrics are taken out of the existing fabric dyeing and finishing devices, which can easily lead to excessive consumption of pigments after taking them out directly, high energy consumption of fabric dyeing and finishing, and affect the dyeing and finishing production cost of the fabrics.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a low-temperature energy-saving fabric dyeing and finishing equipment, comprising a base and a dyeing and finishing cylinder, wherein a dyeing and finishing cylinder is installed in the middle of the top of the base, a hydraulic lifter is installed on the top of the base close to the dyeing and finishing cylinder, a cover plate is installed on the top of the hydraulic lifter through a connecting frame, sliding rods are installed on both sides of the bottom of the cover plate, bottom plates are installed at the bottom of the sliding rods on both sides, pressure plates are movably installed on the outer surfaces of the sliding rods on both sides close to the top, a support seat is installed at the bottom of the cover plate, a support rod is movably installed at the bottom of the support seat, and the support rod is connected to the top of the bottom plate.

[0007] Preferably, a driving motor is installed on the top of the cover plate, a lifting screw is installed on the output shaft of the driving motor, and the lifting screw is sleeved inside the support rod.

[0008] Preferably, a movable motor is installed at the bottom of the cover plate through a mounting frame, a rotating shaft is installed on the output shaft of the movable motor, a movable seat is sleeved on the outer surface of the rotating shaft, and the movable seat is screwed to the rotating shaft through a thread.

[0009] Preferably, a flip motor is installed in the middle of the bottom of the movable seat, and a blade is installed on the output shaft of the flip motor.

[0010] Preferably, there are four movable seats in total, and the four movable seats are respectively arranged at four corner positions of the bottom of the cover plate.

[0011] Preferably, through holes are provided inside the pressing plate and the bottom plate.

[0012] Preferably, a transmission frame is installed on one side of the hydraulic lifter near the top of the dyeing and finishing cylinder, a rotating shaft is installed on the transmission frame near the top, and a transmission gear A is installed on one end of the rotating shaft.

[0013] Preferably, a movable shaft is installed at the bottom of the dyeing and finishing cylinder through a bearing, a stirring blade is installed on the outer surface of the movable shaft near the bottom, a transmission gear B is installed on the top of the movable shaft, and the transmission gear A is meshed with the transmission gear B.

[0014] Preferably, a gear is installed at one end of the rotating shaft away from the transmission gear A, and a rack is installed at the bottom of the connecting frame on the outer surface of the gear, and the gear and the rack are meshed through transmission teeth.

[0015] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0016] 1. The utility model achieves the effect of squeezing the dyed and finished fabrics by arranging a pressing plate, a driving motor, a lifting screw rod, a supporting rod and a supporting seat. Sliding rods are arranged on both sides of the bottom of the cover plate, and bottom plates are arranged at the bottom of the sliding rods on both sides. Pressing plates are movably arranged on the outer surfaces of the sliding rods on both sides near the top, a supporting seat is arranged at the bottom of the cover plate, and a supporting rod is movably arranged at the bottom of the supporting seat, and the supporting rod is connected to the top of the bottom plate, so as to solve the problem that the humidity of the fabric in the existing fabric dyeing and finishing device is high when the fabric is taken out, which is easy to cause excessive pigment consumption after direct taking out, high fabric dyeing and finishing energy consumption, and affect the dyeing and finishing production cost of the fabric, and reduce the residual pigment content in the fabric, thereby reducing the dyeing and finishing energy consumption of the fabric.

[0017] 2. The utility model achieves the effect of stirring the dye inside the dyeing and finishing cylinder by arranging a rotating shaft, a gear, a rack, a movable shaft and a stirring blade. A transmission frame is arranged near the top of the dyeing and finishing cylinder on one side of the hydraulic lifter, a rotating shaft is arranged near the top of the transmission frame, a movable shaft is arranged at the bottom of the dyeing and finishing cylinder through a bearing, and stirring blades are arranged on the outer surface of the movable shaft near the bottom to solve the problem that the movement rate of the dye is low during dyeing and finishing, which easily affects the dyeing and finishing uniformity of the fabric, improves the dyeing and finishing uniformity of the fabric, and thus improves the dyeing and finishing production quality of the fabric.

[0018] 3. The utility model achieves the effect of cleaning the residual pigment on the surface of the bottom plate and the pressing plate by arranging a moving motor, a rotating shaft, a moving seat, a flipping motor and blades. The moving motor is arranged at the bottom of the cover plate through a mounting frame, a rotating shaft is arranged on the output shaft of the moving motor, a moving seat is sleeved on the outer surface of the rotating shaft, a flipping motor is arranged in the middle of the bottom of the moving seat, and blades are arranged on the output shaft of the flipping motor to solve the problem that a lot of pigment is easily left on the surface of the existing bottom plate and the pressing plate after dyeing and finishing, resulting in a large waste of pigment and affecting the production cost of the fabric, thereby reducing the amount of pigment waste in fabric dyeing and finishing, thereby reducing the dyeing and finishing production cost of the fabric. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the main structure of the utility model;

[0020] Figure 2 for Figure 1 The enlarged structural diagram of A;

[0021] Figure 3 It is a cross-sectional structural schematic diagram of the utility model;

[0022] Figure 4 for Figure 3 The enlarged structural diagram of B;

[0023] Figure 5 This is a bottom view structural diagram of the cover plate of the utility model;

[0024] Figure 6 for Figure 5 Schematic diagram of the enlarged structure of C.

[0025] Figure numerals: 1. base; 2. hydraulic lifter; 3. connecting frame; 4. driving motor; 5. cover plate; 6. sliding rod; 7. pressing plate; 8. dyeing and finishing cylinder; 9. rotating shaft; 10. gear; 11. rack; 12. transmission frame; 13. transmission gear A; 14. transmission gear B; 15. movable shaft; 16. stirring blade; 17. bottom plate; 18. lifting screw rod; 19. supporting seat; 20. supporting rod; 21. mounting frame; 22. moving motor; 23. moving seat; 24. rotating shaft; 25. flip motor; 26. blade. DETAILED DESCRIPTION

[0026] The technical solution of the utility model is further described below in conjunction with the accompanying drawings and specific embodiments.

[0027] Embodiment 1

[0028] like Figure 1-Figure 4 As shown, in order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a low-temperature energy-saving fabric dyeing and finishing equipment, including a base 1 and a dyeing and finishing cylinder 8, a dyeing and finishing cylinder 8 is installed in the middle of the top of the base 1, a hydraulic lifter 2 is installed on the top of the base 1 near the dyeing and finishing cylinder 8, a cover plate 5 is installed on the top of the hydraulic lifter 2 through a connecting frame 3, slide bars 6 are installed on both sides of the bottom of the cover plate 5, bottom plates 17 are installed at the bottom of the slide bars 6 on both sides, and pressing plates 7 are movably installed on the outer surfaces of the slide bars 6 on both sides near the top, and through holes are provided inside the pressing plates 7 and the bottom plates 17, a support seat 19 is installed at the bottom of the cover plate 5, a support rod 20 is movably installed at the bottom of the support seat 19, and the support rod 20 is connected to the top of the bottom plate 17, a driving motor 4 is installed on the top of the cover plate 5, and a lifting screw 18 is installed on the output shaft of the driving motor 4, and the lifting screw 18 is sleeved inside the support rod 20, and the support rod 20 is driven to move by the provided lifting screw 18, thereby driving the pressing plate 7 to move.

[0029] like Figure 5 and Figure 6 As shown, a moving motor 22 is installed at the bottom of the cover plate 5 through a mounting frame 21, and a rotating shaft 24 is installed on the output shaft of the moving motor 22. A moving seat 23 is sleeved on the outer surface of the rotating shaft 24, and the moving seat 23 is driven to move by the rotating shaft 24, thereby driving the blade 26 to move. There are four moving seats 23 in total, and the four moving seats 23 are respectively arranged at four corner positions of the bottom of the cover plate 5. The moving seat 23 is connected to the rotating shaft 24 by threaded engagement. A flip motor 25 is installed in the middle of the bottom of the moving seat 23, and a blade 26 is installed on the output shaft of the flip motor 25. The blade 26 is driven to rotate by the set flip motor 25, thereby blowing air to the pressing plate 7 and the bottom plate 17, thereby blowing the dye on the outer surface of the bottom plate 17 and the pressing plate 7.

[0030] The working principle of a low-temperature energy-saving fabric dyeing and finishing equipment based on Example 1 is: after the utility model is installed, the fabric is placed on the top of the bottom plate 17, and then the hydraulic lifter 2 is started, and the connecting frame 3 is driven downward by the hydraulic lifter 2, thereby driving the cover plate 5 to move downward, and then driving the bottom plate 17 and the fabric to sink into the dyeing and finishing cylinder 8, and at the same time, the drive motor 4 is started in a gap, and the lifting screw 18 is driven to rotate by the drive motor 4, and the support rod 20 is driven up and down by the lifting screw 18, thereby driving the pressing plate 7 to move up and down, and the fabric is squeezed in a gap through the pressing plate 7 and the bottom plate 17 to facilitate the dyeing and finishing of the fabric, and at the same time, the cover plate 5 is driven up and down by the hydraulic lifter 2 , thereby driving the fabric on the top of the bottom plate 17 to shake, and then the fabric is evenly dyed and finished. After the dyeing and finishing is completed, the cover plate 5 is driven upward by the hydraulic lifter 2 to move the bottom plate 17 out of the dyeing and finishing cylinder 8, and the pressing plate 7 is driven downward by the driving motor 4 and the lifting screw 18 to squeeze the dye inside the fabric. At the same time, the flip motor 25 is started, and the blade 26 is driven to rotate by the flip motor 25. At the same time, the moving motor 22 is started, and the rotating shaft 24 is driven to rotate by the moving motor 22, and the moving seat 23 is driven to move by the rotating shaft 24, thereby driving the blade 26 to move, so as to clean the residual pigment on the surface of the bottom plate 17 and the pressing plate 7. At this point, the working process of this equipment is completed.

[0031] Embodiment 2

[0032] like Figure 1-Figure 3 As shown, the utility model proposes a low-temperature energy-saving fabric dyeing and finishing equipment. Compared with the first embodiment, this embodiment also includes: a dyeing and finishing cylinder 8 is located on one side of the hydraulic lifter 2 and is equipped with a transmission frame 12 near the top, a rotating shaft 9 is installed near the top of the transmission frame 12, and a transmission gear A13 is installed at one end of the rotating shaft 9. A movable shaft 15 is installed at the bottom of the dyeing and finishing cylinder 8 through a bearing, and a stirring blade 16 is installed on the outer surface of the movable shaft 15 near the bottom. The dye inside the dyeing and finishing cylinder 8 is stirred by the arranged stirring blade 16, a transmission gear B14 is installed on the top of the movable shaft 15, and the transmission gear A13 is meshed with the transmission gear B14. A gear 10 is installed at the end of the rotating shaft 9 away from the transmission gear A13, and a rack 11 is installed on the outer surface of the gear 10 at the bottom of the connecting frame 3. The gear 10 is meshed with the rack 11 through the transmission teeth, and the gear 10 is driven to rotate by the rack 11, thereby driving the rotating shaft 9 to rotate.

[0033] In this embodiment, when in use, the hydraulic lifter 2 drives the connecting frame 3 to move up and down, thereby driving the rack 11 to move, the rack 11 drives the gear 10 to rotate, the gear 10 drives the rotating shaft 9 to rotate, the rotating shaft 9 drives the transmission gear A13 to rotate, the transmission gear A13 and the transmission gear B14 drive the movable shaft 15 to rotate, and the set movable shaft 15 drives the stirring blade 16 to rotate, thereby stirring the dye inside the dyeing and finishing cylinder 8, and thus facilitating the dyeing and finishing of the fabric.

[0034] The above-mentioned specific embodiments are only several preferred embodiments of the present invention. Based on the technical solution of the present invention and the relevant inspiration of the above-mentioned embodiments, those skilled in the art can make various alternative improvements and combinations to the above-mentioned specific embodiments.

Claims

1. A low-temperature energy-saving fabric dyeing and finishing equipment, comprising a base (1) and a dyeing and finishing cylinder (8), characterized in that: A dyeing and finishing cylinder (8) is installed in the middle of the top of the base (1); a hydraulic lifter (2) is installed on the top of the base (1) near the dyeing and finishing cylinder (8); a cover plate (5) is installed on the top of the hydraulic lifter (2) through a connecting frame (3); sliding rods (6) are installed on both sides of the bottom of the cover plate (5); bottom plates (17) are installed at the bottom of the sliding rods (6) on both sides; pressure plates (7) are movably installed on the outer surfaces of the sliding rods (6) on both sides near the top; a support seat (19) is installed at the bottom of the cover plate (5); a support rod (20) is movably installed at the bottom of the support seat (19); and the support rod (20) is connected to the top of the bottom plate (17).

2. The low-temperature energy-saving fabric dyeing and finishing equipment according to claim 1 is characterized in that: A driving motor (4) is installed on the top of the cover plate (5), and a lifting screw (18) is installed on the output shaft of the driving motor (4), and the lifting screw (18) is sleeved inside the support rod (20).

3. The low-temperature energy-saving fabric dyeing and finishing equipment according to claim 1 is characterized by: A movable motor (22) is installed at the bottom of the cover plate (5) via a mounting frame (21); a rotating shaft (24) is installed on the output shaft of the movable motor (22); a movable seat (23) is sleeved on the outer surface of the rotating shaft (24); and the movable seat (23) is screwed to the rotating shaft (24) via a thread.

4. The low-temperature energy-saving fabric dyeing and finishing equipment according to claim 3 is characterized by: A turning motor (25) is installed in the middle of the bottom of the moving seat (23), and a blade (26) is installed on the output shaft of the turning motor (25).

5. The low-temperature energy-saving fabric dyeing and finishing equipment according to claim 3 is characterized by: There are four movable seats (23) in total, and the four movable seats (23) are respectively arranged at four corner positions of the bottom of the cover plate (5).

6. The low-temperature energy-saving fabric dyeing and finishing equipment according to claim 1, characterized in that: The pressing plate (7) and the bottom plate (17) are both provided with through holes.

7. The low-temperature energy-saving fabric dyeing and finishing equipment according to claim 1 is characterized by: The dyeing and finishing cylinder (8) is located on one side of the hydraulic lifter (2) and is provided with a transmission frame (12) near the top. A rotating shaft (9) is provided on the transmission frame (12) near the top. A transmission gear A (13) is provided at one end of the rotating shaft (9).

8. The low-temperature energy-saving fabric dyeing and finishing equipment according to claim 7 is characterized by: A movable shaft (15) is installed at the bottom of the dyeing and finishing cylinder (8) via a bearing, a stirring blade (16) is installed on the outer surface of the movable shaft (15) near the bottom, a transmission gear B (14) is installed on the top of the movable shaft (15), and the transmission gear A (13) is meshed with the transmission gear B (14).

9. The low-temperature energy-saving fabric dyeing and finishing equipment according to claim 7, characterized in that: A gear (10) is installed at one end of the rotating shaft (9) away from the transmission gear A (13); a rack (11) is installed at the bottom of the connecting frame (3) on the outer surface of the gear (10); the gear (10) and the rack (11) are meshed through transmission teeth.