Novel railway elastic backing plate

By using the combination of thermoplastic elastomer material, shock absorbing pad and vibration isolation layer in the railway elastic pad, the existing railway elastic pad has solved the problem of poor shock absorption effect and easy material aging, and better shock absorption has been achieved Effect and service life.

CN222455698UActive Publication Date: 2025-02-11ANYANG RAILWAY EQUIP CO LTD
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Patent Information

Application Number
CN202420421792.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-05
Publication Date
2025-02-11
Estimated Expiration
2034-03-05

AI Technical Summary

Technical Problem

The existing railway elastic pads have poor shock absorption effect, the materials are prone to aging, short service life, and the plastic materials have high rigidity and poor dynamic mechanical properties.

Method used

Thermoplastic elastomer material is used as the elastic pad body, and the shock absorbing pad and vibration isolation layer are fixedly installed inside it. The shock absorbing pad is equipped with multiple hexagonal buffer holes arranged at equal distances, and the vibration isolation layer is on the upper surface and The bottom surface is fixedly installed.

Benefits of technology

Through the flexibility of the thermoplastic elastomer material and excellent flexural crack resistance, combined with the good load-bearing capacity and fatigue resistance of the shock absorber pad and vibration insulation layer, effective buffering for high-speed shock and vibration of the vehicle is achieved, and roadbed and sleeper protection is protected. , and electrically insulate the railway signal system.

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Abstract

The utility model discloses a novel railway elastic base plate which comprises a sleeper, a groove is formed in the upper surface of the sleeper, an elastic base plate body is arranged above the groove, the elastic base plate body is made of thermoplastic elastomer materials, a shock pad is fixedly installed in the elastic base plate body, and the elastic base plate body is made of thermoplastic elastomer materials. A plurality of hexagonal buffer holes which are arranged at equal intervals are formed in the shock pad, and vibration isolation layers are fixedly mounted on the upper surface and the bottom surface of the shock pad. According to the device, the elastic base plate body and the thermoplastic elastomer material have excellent flexibility, excellent flex cracking resistance, high elasticity, stress relaxation resistance and creep resistance at room temperature and low temperature and are more applied to the elastic cushion layer, and the damping pad and the vibration isolation layer both have good bearing capacity and fatigue resistance, so that the service life of the device is prolonged, and the service life of the device is prolonged. High-speed impact vibration generated when a vehicle passes through a rail is buffered, a roadbed and sleepers are protected, and a railway signal system is electrically insulated.
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Description

Technical Field

[0001] The utility model relates to the technical field of railways, in particular to a novel railway elastic pad. Background Art

[0002] Railway transportation is a land transportation method that uses two parallel rails to guide trains. Railway transportation is one of the most effective known land transportation methods. The rails can provide an extremely smooth and hard medium for the wheels of the train to roll on with minimal friction. In this way, people on the train will feel more comfortable and save energy. If properly configured, railway transportation can save 50% to 70% of energy when carrying the same weight of passengers and goods compared to road transportation. Moreover, the rails can evenly distribute the weight of the train, greatly improving the train's carrying capacity. Railway transportation is less affected by climate and natural conditions, and its transportation capacity and single-vehicle loading capacity are large, so it has advantages in the regularity and low cost of transportation. In addition, there are many types of vehicles, which makes it possible to carry almost any goods and is almost not restricted by weight and volume. These are incomparable to road and air transportation methods. Railway transportation safety can control the loss of people or things to an acceptable level during the railway transportation production process, that is, the possibility of people or things suffering losses is acceptable. If this possibility exceeds the acceptable range, it is unsafe.

[0003] Railway freight transportation is one of the main modes of modern transportation and one of the two basic modes of land freight transportation. It occupies an important position in the entire transportation field and plays an increasingly important role. The existing elastic pads have poor shock absorption and are generally processed from rubber materials, which are prone to aging and have a short service life. Plastic materials have high rigidity and poor dynamic mechanical properties. Therefore, we propose a new type of railway elastic pad to solve the above problems. Utility Model Content

[0004] The purpose of the utility model is to provide a novel railway elastic pad to solve the problems raised in the above background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A novel railway elastic pad comprises a sleeper, wherein a groove is provided on the upper surface of the sleeper, an elastic pad body is provided above the groove, the elastic pad body is made of a thermoplastic elastomer material, a shock-absorbing pad is fixedly installed inside the elastic pad body, a plurality of hexagonal buffer holes arranged at equal distances are provided inside the shock-absorbing pad, and a vibration isolation layer is fixedly installed on the upper surface and the bottom surface of the shock-absorbing pad.

[0007] In a further embodiment, a symmetrical iron pad lower height adjustment pad is provided inside the sleeper, and the two iron pad lower height adjustment pads are located together inside the groove.

[0008] In a further embodiment, the elastic pad body is located above the two iron pad lower height adjustment pads, and the upper surfaces of the two iron pad lower height adjustment pads are in contact with the bottom surface of the elastic pad body.

[0009] In a further embodiment, a steel rail and a symmetrical baffle are placed above the elastic pad body, respectively, and the side surfaces of the two baffles close to each other are in contact with the left side surface and the right side surface of the steel rail.

[0010] In a further embodiment, two groups of symmetrical spiral spikes are disposed on the outside of the rail, and two groups of symmetrical flat washers and symmetrical spring bars are respectively placed on the outer surface of the rail.

[0011] In a further embodiment, the bottom end of each of the spiral spikes passes through the spring bar, the flat washer, the elastic pad body, the iron pad lower height adjustment pad and the sleeper and extends to the interior of the sleeper.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] The device is provided with an elastic pad body. The thermoplastic elastomer material has excellent flexibility at room temperature and low temperature, excellent flex crack resistance, high elasticity and stress relaxation resistance, and creep performance. It is more used in elastic cushion layers. The shock-absorbing pads and vibration isolation layers provided have good bearing capacity and fatigue resistance, and can buffer the high-speed impact vibration generated when vehicles pass through the rails, protect the roadbed and sleepers, and electrically insulate the railway signal system. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a three-dimensional picture of the new railway elastic pad.

[0015] Figure 2 It is a three-dimensional diagram of the top view of the new railway elastic pad.

[0016] Figure 3 A stereogram showing a side view of a novel railway elastic pad.

[0017] Figure 4 It is a front cross-sectional view of the elastic pad body of the new railway elastic pad.

[0018] In the figure: 1. sleeper; 2. groove; 3. iron pad lowering pad; 4. elastic pad body; 5. spring bar; 6. flat washer; 7. rail; 8. spiral spike; 9. baffle; 10. vibration isolation layer; 11. hexagonal buffer hole; 12. shock-absorbing pad. DETAILED DESCRIPTION

[0019] In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present utility model, unless otherwise specified, "multiple" means two or more.

[0020] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-4 In the utility model, the new railway elastic pad includes a sleeper 1, a groove 2 is provided on the upper surface of the sleeper 1, an elastic pad body 4 is provided above the groove 2, the elastic pad body 4 is made of a thermoplastic elastomer material, a shock-absorbing pad 12 is fixedly installed inside the elastic pad body 4, a plurality of hexagonal buffer holes 11 arranged at equal distances are provided inside the shock-absorbing pad 12, and a vibration isolation layer 10 is fixedly installed on the upper surface and the bottom surface of the shock-absorbing pad 12.

[0023] Symmetrical iron pad lower height adjustment pads 3 are provided inside the sleeper 1. The two iron pad lower height adjustment pads 3 are located together inside the groove 2. The elastic pad body 4 is located above the two iron pad lower height adjustment pads 3. The upper surfaces of the two iron pad lower height adjustment pads 3 are in contact with the bottom surface of the elastic pad body 4. The elastic pad body 4 is provided to buffer the high-speed impact vibration generated when the vehicle passes through the rails, protect the roadbed and the sleeper 1, and electrically insulate the railway signal system.

[0024] A rail 7 and a symmetrical baffle 9 are placed above the elastic pad body 4, and the side surfaces of the two baffles 9 that are close to each other are in contact with the left side surface and the right side surface of the rail 7. Two groups of symmetrical spiral spikes 8 are arranged on the outside of the rail 7, and two groups of symmetrical flat washers 6 and symmetrical spring bars 5 are placed on the outer surface of the rail 7. The bottom end of each spiral spike 8 penetrates the spring bar 5, the flat washer 6, the elastic pad body 4, the iron pad lower height adjustment pad 3 and the sleeper 1 and extends to the inside of the sleeper 1. The stability of the rail 7 is reinforced by the arranged spiral spikes 8 and spring bars 5.

[0025] The working principle of the utility model is:

[0026] When in use, the staff installs the elastic pad body 4 on the outside of the sleeper 1, and installs the rail 7 through the spiral spike 8. After the installation is completed, the train can run normally. During the train formation process, the shock-absorbing pad 12 inside the elastic pad body 4 reduces shock and buffers the force received through a plurality of hexagonal buffer holes 11, and the elastic pad body 4 made of thermoplastic elastomer material has excellent flexibility, excellent flex crack resistance, high elasticity and stress relaxation resistance, creep performance, and has a good shock-absorbing effect.

[0027] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

[0028] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. The new railway elastic pad is characterized by: The invention comprises a sleeper (1), wherein a groove (2) is provided on the upper surface of the sleeper (1), an elastic pad body (4) is provided above the groove (2), the elastic pad body (4) is made of a thermoplastic elastomer material, a shock-absorbing pad (12) is fixedly installed inside the elastic pad body (4), a plurality of hexagonal buffer holes (11) arranged at equal distances are provided inside the shock-absorbing pad (12), and a vibration isolation layer (10) is fixedly installed on the upper surface and the bottom surface of the shock-absorbing pad (12).

2. The new railway elastic pad according to claim 1 is characterized in that: Symmetrical iron pad lower height adjustment pads (3) are provided inside the sleeper (1), and the two iron pad lower height adjustment pads (3) are located together inside the groove (2).

3. The new railway elastic pad according to claim 1 is characterized in that: The elastic pad body (4) is located above the two iron pad lower height adjustment pads (3), and the upper surfaces of the two iron pad lower height adjustment pads (3) are in contact with the bottom surface of the elastic pad body (4).

4. The new railway elastic pad according to claim 1 is characterized in that: A steel rail (7) and a symmetrical baffle (9) are placed above the elastic pad body (4), and the side surfaces of the two baffles (9) close to each other are in contact with the left side surface and the right side surface of the steel rail (7).

5. The new railway elastic pad according to claim 4 is characterized in that: Two groups of symmetrical spiral spikes (8) are arranged outside the steel rail (7), and two groups of symmetrical flat washers (6) and symmetrical spring bars (5) are respectively placed on the outer surface of the steel rail (7).

6. The new railway elastic pad according to claim 5 is characterized in that: The bottom end of each spiral spike (8) passes through the elastic bar (5), the flat washer (6), the elastic pad body (4), the iron pad lower height adjustment pad (3) and the sleeper (1) and extends to the interior of the sleeper (1).