Cooling device for compound fertilizer production

By designing a composite fertilizer cooling device including a feeding equalization mechanism, a jitter screening mechanism and a jet-sinking heat dissipation mechanism, the problem of uneven cooling effects of existing cooling equipment is solved, and a more efficient cooling effect is achieved, and the fertilizer particle granules are avoided Improve product quality.

CN222459908UActive Publication Date: 2025-02-11HUBEI XIANGNONG CHEM FERTILIZER CO LTD
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Patent Information

Application Number
CN202420501428.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-15
Publication Date
2025-02-11
Estimated Expiration
2034-03-15

AI Technical Summary

Technical Problem

The existing composite fertilizer cooling equipment has uneven cooling effects and low efficiency, which leads to the easy formation of fertilizer particles and crystallization during the cooling process, affecting product quality.

Method used

A cooling device for the production of composite fertilizers is designed, including a frame, a material storage frame, a rectangular frame, a feed equalization mechanism, a shaking screening mechanism and a jet-can heat dissipation mechanism. The fertilizer particles are discharged at a constant speed through the equalization mechanism, and the shaking and sieving mechanism quickly disperses and shakes the particles, extending the residence time, and combining with the jet cooling of the heat dissipation mechanism to achieve uniform cooling.

Benefits of technology

Through uniform cooling treatment, the device improves the cooling efficiency of composite fertilizer particles, avoids the occurrence of clumping and crystallization, and improves product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a compound fertilizer production cooling device, including frame body, material storage frame and rectangular frame, the material storage frame is provided the top of frame body, the number of rectangular frame is a plurality, and the rectangular frame is horizontally equidistantly provided the inner top wall of frame body, the frame body is provided with a plurality of material uniformizing mechanism that runs through the rectangular frame, and the material uniformizing mechanism is provided with a plurality of material uniformizing mechanisms. A shaking screening mechanism is arranged in the middle of the interior of the frame body, conveying equipment is horizontally arranged on the inner bottom wall of the frame body, a heat dissipation mechanism capable of spraying air is arranged on the rear inner wall of the frame body, the material uniformizing mechanism comprises a rectangular plate, a transverse shaft, a motor and a bearing seat, and the motor is arranged on the right inner wall of the frame body; according to the cooling device for compound chemical fertilizer production, chemical fertilizer particles can be discharged in a dispersed and uniform-speed mode, the chemical fertilizer particles are rapidly dispersed and shaken, the staying time is prolonged, the cooling speed is increased, the cooling uniformity is improved, and the cooling efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of compound fertilizer processing, in particular to a cooling device for compound fertilizer production. Background Art

[0002] Compound fertilizer is a kind of fertilizer mixed with two or more different ingredients, usually including nitrogen, phosphorus, potassium and other elements, as well as trace elements and other nutrients. Compound fertilizer can provide a variety of nutrients needed for crop growth, which helps to improve crop yield and quality. Compared with single element fertilizers, compound fertilizer can better meet the nutritional needs of crops at different growth stages, reduce the number of fertilization times, and improve fertilization efficiency. In the production process of compound fertilizer, the fertilizer will be made into granules. Granular compound fertilizer is easy to package, transport and store, and is convenient to manage and use. In the production process of compound fertilizer, the granules usually contain a certain amount of water after formation. Drying can help reduce the humidity of the granules and improve the stability and shelf life of the fertilizer.

[0003] The dried compound fertilizer particles will have a certain amount of heat. If they are immediately bagged, sealed or packaged, moisture will condense between the particles, forming lumps and crystals, thus affecting product quality. To avoid this, special cooling equipment is usually used to cool the fertilizer particles to stabilize the particle temperature. However, the common fertilizer cooling equipment usually piles all the particles together for cooling. This method will result in uneven cooling effect and low efficiency. Therefore, a cooling device for compound fertilizer production is proposed to solve the above problems. Utility Model Content

[0004] The utility model aims to provide a cooling device for compound fertilizer production to solve the above problems.

[0005] To achieve this purpose, the utility model adopts the following technical solutions:

[0006] A cooling device for compound fertilizer production comprises a frame, a storage frame and a rectangular frame, wherein the storage frame is arranged on the top of the frame, the rectangular frames are multiple and horizontally equidistantly arranged on the inner top wall of the frame, the frame is provided with a material equalizing mechanism penetrating the multiple rectangular frames, a shaking screening mechanism is arranged in the middle of the inner part of the frame, a conveying device is horizontally arranged on the inner bottom wall of the frame, and a heat dissipation mechanism capable of jetting is arranged on the rear inner wall of the frame.

[0007] Preferably, the material equalizing mechanism includes a rectangular plate, a horizontal axis, a motor and a bearing seat. A motor is provided on the right inner wall of the frame. The output shaft of the motor is coaxially connected to the horizontal axis that passes through the left side of the frame. The left end of the horizontal axis is rotatably connected to a bearing seat connected to the top wall of the frame. The curved surface of the horizontal axis is surrounded by multiple rectangular plates located inside the rectangular frame.

[0008] Preferably, the conveying equipment is a belt conveyor.

[0009] Preferably, the shaking screening mechanism includes a shaking frame, a screen, a vibration motor, a spring and a fixed frame, a shaking frame is provided in the middle of the frame, a screen is provided on the inner wall of the shaking frame, vibration motors are provided on the left and right sides of the shaking frame, a plurality of springs are provided on the front and back sides of the shaking frame, and fixed frames are provided at both ends of the springs, one end of the lower fixed frame is fixedly connected to the inner wall of the frame, and one end of the upper fixed frame is fixedly connected to the outer side of the shaking frame.

[0010] Preferably, the heat dissipation mechanism comprises a strip box 1, a jet box and a blower, the inner rear wall of the frame body is provided with a strip box 1 and a jet box in sequence from top to bottom, the strip box 1 is located between the rectangular frame and the shaking frame and has spray holes evenly opened on the front, and a blower is provided between the strip box 1 and the jet box;

[0011] The blower includes a fan, a connecting pipe 1 and a connecting pipe 2. The fan is arranged on the rear side of the frame. A connecting pipe 1 is connected between the air outlet of the fan and the jet box. A connecting pipe 2 is connected between the strip box 1 and the connecting pipe 1.

[0012] Preferably, the jet box includes a jet hopper, an air distribution box and a strip box 2. The air distribution box is provided on the rear side of the frame, and air holes are evenly opened on the front of the air distribution box. The lower end of the connecting pipe 1 is connected to the rear side of the air distribution box, and two jet hoppers are provided on the front of the air distribution box, extending to the inside of the frame. The air outlet end of the upper jet hopper faces the top of the screen, and the air outlet end of the lower jet hopper faces the top of the conveying equipment.

[0013] Preferably, a support column is provided at the bottom of the frame, and a plurality of dehumidification fans are provided at the front of the frame.

[0014] Compared with the prior art, the utility model has the following beneficial effects: 1. The dried fertilizer particles are placed in a storage frame so that the fertilizer particles are spread out, and the fertilizer particles are pre-cooled by natural heat dissipation so that the retained fertilizer particles dissipate heat;

[0015] 2. The fertilizer particles are uniformly shot from multiple rectangular frames to the shaking screening mechanism through the material balancing mechanism. The fertilizer particles can be quickly dispersed and shaken by the shaking screening mechanism and the residence time is prolonged. Then, they gradually fall from the shaking screening mechanism to the conveying equipment and are conveyed by it. In this process, the fertilizer particles can be sprayed by the heat dissipation mechanism to take away the hot air, so that the temperature of the composite fertilizer particles gradually decreases. In this way, multiple rectangular frames are used to discharge the fertilizer particles in a dispersed and uniform manner. At the same time, they are quickly dispersed and shaken by the shaking screening mechanism and the residence time is prolonged, so that the airflow generated by the heat dissipation mechanism evenly cools the fertilizer particles. The fertilizer particles will continue to shake and fall, and constantly change positions, which speeds up the cooling speed and improves the cooling efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The accompanying drawings further illustrate the present invention, but the contents in the accompanying drawings do not constitute any limitation to the present invention.

[0017] Figure 1 It is a front cross-sectional view of the utility model;

[0018] Figure 2 It is a right side sectional view of the utility model.

[0019] In the attached drawings: 1. frame; 2. material storage frame; 3. rectangular frame; 4. material distribution mechanism; 41. rectangular plate; 42. horizontal axis; 43. motor; 51. shaking frame; 52. screen; 53. vibration motor; 54. spring; 55. fixing frame; 6. conveying equipment; 7. strip box 1; 8. jet box; 81. jet bucket; 82. air distribution box; 83. strip box 2; 9. blower; 91. fan; 92. connecting pipe 1; 93. connecting pipe 2; 10. dehumidification fan. DETAILED DESCRIPTION

[0020] The following describes the embodiments of the utility model in detail, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the utility model, and cannot be understood as limiting the utility model. In the description of the utility model, it should be understood that the orientation or position relationship indicated by the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", etc. is based on the orientation or position relationship shown in the accompanying drawings, which is only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the utility model. In addition, the terms "first" and "second" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, the features defined as "first" and "second" can explicitly or implicitly include one or more of the features. In the description of the present invention, "multiple" means two or more, and "several" means one or more, unless otherwise clearly and specifically defined.

[0021] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or mutual communication; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0022] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.

[0023] The disclosure below provides many different embodiments or examples for realizing different structures of the utility model. In order to simplify the disclosure of the utility model, the components and settings of specific examples are described below. Of course, they are merely examples, and the purpose is not to limit the utility model. In addition, the utility model may repeat reference numbers and / or reference letters in different examples, and such repetition is for the purpose of simplification and clarity, and does not itself indicate the relationship between the various embodiments and / or settings discussed. In addition, the utility model provides various specific examples of processes and materials, but those of ordinary skill in the art may be aware of the application of other processes and / or the use of other materials.

[0024] In this embodiment, Figure 1-2 A cooling device for compound fertilizer production is provided. The utility model comprises a frame 1, a storage frame 2 and a rectangular frame 3. The storage frame 2 is arranged on the top of the frame 1. There are multiple rectangular frames 3 which are horizontally and equidistantly arranged on the inner top wall of the frame 1. The frame 1 is provided with a material equalizing mechanism 4 which passes through multiple rectangular frames 3. A shaking screening mechanism is provided in the middle of the frame 1. A conveying device 6 is horizontally provided on the inner bottom wall of the frame 1. A heat dissipation mechanism capable of jetting is provided on the rear inner wall of the frame 1.

[0025] In this embodiment, the dried fertilizer particles are placed in the storage frame 2 so that the fertilizer particles are spread out, and the fertilizer particles are pre-cooled by natural heat dissipation. Then, the fertilizer particles are evenly moved from the multiple rectangular frames 3 to the shaking screening mechanism through the material distribution mechanism 4. The fertilizer particles can be quickly dispersed and shaken by the shaking screening mechanism, and the fertilizer particles can be buffered to extend the residence time. Finally, they will fall from the shaking screening mechanism to the conveying device 6 and be transported by it. In this process, the fertilizer particles that fall and stay in the shaking screening mechanism and the conveying device 6 can be sprayed by the heat dissipation mechanism. The generated airflow takes away the hot air, so that the temperature of the composite fertilizer particles gradually decreases. The fertilizer particles are discharged in a dispersed and uniform manner by using multiple rectangular frames 3. At the same time, they are quickly dispersed and shaken by the shaking screening mechanism and the residence time is extended, so that the airflow generated by the heat dissipation mechanism cools the fertilizer particles evenly, and the fertilizer particles will continue to shake and fall, and constantly change positions, thereby accelerating the cooling speed and improving the cooling efficiency.

[0026] Preferably, as another embodiment of the utility model, the material equalizing mechanism 4 includes a rectangular plate 41, a horizontal axis 42, a motor 43 and a bearing seat. The right inner wall of the frame 1 is provided with a motor 43, and the output shaft of the motor 43 is coaxially connected with the horizontal axis 42 extending to the left side of the frame 1. The left end of the horizontal axis 42 is rotatably connected with a bearing seat connected to the inner top wall of the frame 1, and the curved surface of the horizontal axis 42 is surrounded by multiple rectangular plates 41 located inside the rectangular frame 3.

[0027] In this embodiment, the motor 43 outputs torque and drives the coaxially connected horizontal shaft 42 to rotate. During this process, the rectangular plate 41 installed on the horizontal shaft 42 and located inside the rectangular frame 3 rotates accordingly, thereby discharging the fertilizer particles in the storage frame 2 from the multiple rectangular frames 3, and then discharging the material in a dispersed and uniform manner. Among them, changing the rotation speed of the motor 43 can change the discharge speed, and a low speed corresponds to slow discharge, and a high speed corresponds to fast discharge.

[0028] Preferably, as another embodiment of the utility model, the conveying equipment 6 is a belt conveyor, and the shaking screening mechanism includes a shaking frame 51, a screen 52, a vibration motor 53, a spring 54 and a fixed frame 55. A shaking frame 51 is provided in the middle of the frame 1, and a screen 52 is provided on the inner wall of the shaking frame 51. Vibration motors 53 are provided on the left and right sides of the shaking frame 51, and multiple springs 54 are provided on the front and back sides of the shaking frame 51. Fixed frames 55 are provided at both ends of the spring 54, one end of the lower fixed frame 55 is fixedly connected to the inner wall of the frame 1, and one end of the upper fixed frame 55 is fixedly connected to the outer side of the shaking frame 51.

[0029] In this embodiment, the fertilizer particles discharged from the rectangular frame 3 will fall onto the screen 52, and the vibration motor 53 generates mechanical vibration and transmits the vibration force to the shaking frame 51 and the screen 52, so that the fertilizer particles are continuously shaken and dispersed, while prolonging the retention time of the fertilizer particles and the cooling time. At the same time, some fertilizer particles will pass through the screen 52 and fall into the belt conveyor to be transported to the left side of the equipment, and the spring 54 can absorb the vibration and impact generated by the operation of the shaking frame 51 and the vibration motor 53, and the fixing frame 55 can be used for the connection between the spring 54 and the frame 1 and the shaking frame 51, and play the role of installation and connection.

[0030] Preferably, as another embodiment of the utility model, the heat dissipation mechanism includes a strip box 7, a jet box 8 and a blower 9. The inner rear wall of the frame 1 is provided with a strip box 7 and a jet box 8 in sequence from top to bottom. The strip box 7 is located between the rectangular frame 3 and the shaking frame 51 and has spray holes evenly opened on the front. A blower 9 is provided between the strip box 7 and the jet box 8.

[0031] The blower 9 includes a fan 91, a connecting pipe 1 92 and a connecting pipe 2 93. The fan 91 is provided on the rear side of the frame 1. A connecting pipe 1 92 is connected between the air outlet of the fan 91 and the jet box 8. A connecting pipe 2 93 is connected between the strip box 1 7 and the connecting pipe 1 92. The jet box 8 includes a jet hopper 81, an air distribution box 82 and a strip box 2 83. An air distribution box 82 is provided on the rear side of the frame 1. Air holes are evenly opened on the front of the air distribution box 82. The lower end of the connecting pipe 1 92 is connected to the rear side of the air distribution box 82. Two jet hoppers 81 are arranged on the upper and lower sides of the front of the air distribution box 82 and extend to the inside of the frame 1. The air outlet end of the upper jet hopper 81 faces the top of the screen 52, and the air outlet end of the lower jet hopper 81 faces the top of the conveying equipment 6.

[0032] In this embodiment, the fan 91 generates airflow and transports it to the strip box 1 7 and the air distribution box 82 through the connecting pipe 1 92 and the connecting pipe 2 93. The airflow will be ejected from the spray holes on the strip box 1 7 to cool the fertilizer particles falling from the rectangular frame 3, and the airflow inside the air distribution box 82 will be ejected from the upper and lower jet buckets 81 and the air holes on the strip box 2 83. The airflow ejected from the air holes will cool the fertilizer particles sifted from the screen 52, and the upper jet bucket 81 will spray toward the screen 52 to cool the fertilizer particles on the screen 52, and the lower jet bucket 81 will spray toward the conveying equipment 6 to cool the fertilizer particles on the conveying equipment 6.

[0033] Preferably, as another embodiment of the utility model, a pillar is provided at the bottom of the frame 1, which plays a supporting and load-bearing role. A plurality of dehumidification fans 10 are provided on the front of the frame 1, and the dehumidification fans 10 can discharge the air in the frame 1 to accelerate cooling.

[0034] Working principle: The dried fertilizer particles are placed in the storage frame 2 so that the fertilizer particles are spread out, and the fertilizer particles are initially cooled by natural heat dissipation. At the same time, the motor 43 drives the horizontal axis 42 to rotate, and the rectangular plate 41 installed on the horizontal axis 42 rotates accordingly, so that the fertilizer particles in the storage frame 2 are discharged from the multiple rectangular frames 3, and then discharged in a dispersed and uniform manner. At the same time, the vibration motor 53 drives the shaking frame 51 and the screen 52 to vibrate continuously, so that the fertilizer particles falling into the screen 52 are continuously shaken and dispersed, and the retention time of the fertilizer particles is also extended. Then, some fertilizer particles will pass through the screen 52 and fall into the belt conveyor and be transported to the left side of the equipment. In this process, the fan 91 generates airflow and passes through the connecting pipe 9. 2 and connecting pipe 2 93 are transported to strip box 1 7 and air distribution box 82, and the air flow will be sprayed out from the spray holes on strip box 1 7 to cool the fertilizer particles falling from the rectangular frame 3, and the air flow inside the air distribution box 82 will be sprayed out from the upper and lower two jet buckets 81 and the air holes on strip box 2 83, and the air flow sprayed from the air holes will cool the fertilizer particles sieved from the screen 52, and the upper jet bucket 81 will spray toward the screen 52 to cool the fertilizer particles on the screen 52, and the lower jet bucket 81 will spray toward the conveying device 6 to cool the fertilizer particles on the conveying device 6. In this process, the fertilizer particles are continuously shaken and dispersed by the screen 52, which at the same time has the effect of extending the cooling time, accelerating the cooling speed of the fertilizer particles, and improving the cooling efficiency.

[0035] In the description of this specification, the description with reference to the terms "embodiment", "one embodiment", "certain embodiments", "illustrative embodiment", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.

Claims

1. A cooling device for compound fertilizer production, characterized in that: The invention comprises a frame (1), a material storage frame (2) and a rectangular frame (3), wherein the material storage frame (2) is arranged on the top of the frame (1), a plurality of rectangular frames (3) are arranged horizontally and equidistantly on the inner top wall of the frame (1), a material equalizing mechanism (4) penetrating the plurality of rectangular frames (3) is arranged on the frame (1), a shaking screening mechanism is arranged in the middle of the frame (1), a conveying device (6) is arranged horizontally on the inner bottom wall of the frame (1), and a heat dissipation mechanism capable of jetting is arranged on the rear inner wall of the frame (1).

2. A cooling device for compound fertilizer production according to claim 1, characterized in that: The material balancing mechanism (4) comprises a rectangular plate (41), a transverse axis (42), a motor (43) and a bearing seat. The right inner wall of the frame (1) is provided with a motor (43). The output shaft of the motor (43) is coaxially connected to the transverse axis (42) extending to the left side of the frame (1). The left end of the transverse axis (42) is rotatably connected to a bearing seat connected to the inner top wall of the frame (1). The curved surface of the transverse axis (42) is surrounded by a plurality of rectangular plates (41) located inside the rectangular frame (3).

3. A cooling device for compound fertilizer production according to claim 1, characterized in that: The conveying equipment (6) is a belt conveyor.

4. A cooling device for compound fertilizer production according to claim 1, characterized in that: The shaking screening mechanism comprises a shaking frame (51), a screen (52), a vibration motor (53), a spring (54) and a fixing frame (55); a shaking frame (51) is provided in the middle of the frame (1); the inner wall of the shaking frame (51) is provided with a screen (52); the left and right sides of the shaking frame (51) are provided with vibration motors (53); the front and rear sides of the shaking frame (51) are provided with a plurality of springs (54); both ends of the springs (54) are provided with fixing frames (55); one end of the fixing frame (55) at the bottom is fixedly connected to the inner wall of the frame (1); and one end of the fixing frame (55) at the top is fixedly connected to the outer side of the shaking frame (51).

5. A cooling device for compound fertilizer production according to claim 4, characterized in that: The heat dissipation mechanism comprises a strip box (7), a jet box (8) and a blower (9); the inner rear wall of the frame (1) is provided with the strip box (7) and the jet box (8) in order from top to bottom; the strip box (7) is located between the rectangular frame (3) and the shaking frame (51) and has jet holes evenly opened on the front; and the blower (9) is provided between the strip box (7) and the jet box (8); The blower (9) comprises a fan (91), a connecting pipe 1 (92) and a connecting pipe 2 (93). The fan (91) is arranged on the rear side of the frame (1). A connecting pipe 1 (92) is connected between the air outlet of the fan (91) and the jet box (8). A connecting pipe 2 (93) is connected between the strip box 1 (7) and the connecting pipe 1 (92).

6. A cooling device for compound fertilizer production according to claim 5, characterized in that: The jet box (8) comprises a jet hopper (81), an air distribution box (82) and a second strip box (83). The air distribution box (82) is arranged on the rear side of the frame (1). The front side of the air distribution box (82) is evenly provided with air holes. The lower end of the connecting pipe (92) is connected to the rear side of the air distribution box (82). Two jet hoppers (81) are arranged on the front side of the air distribution box (82) and extend into the interior of the frame (1). The air outlet end of the upper jet hopper (81) faces the top of the screen (52), and the air outlet end of the lower jet hopper (81) faces the top of the conveying device (6).

7. A cooling device for compound fertilizer production according to claim 1, characterized in that: The bottom of the frame (1) is provided with a support column, and the front of the frame (1) is provided with a plurality of dehumidification fans (10).