Rapid cooling device for high-carbon soldering iron production

Abstract

The utility model discloses a quick cooling device for high-carbon soldering iron production, which relates to the technical field of high-carbon ferrochrome and comprises an oil pool, a lifting component is arranged in the oil pool and comprises an air cylinder and a support plate, the bottom surface of the support plate is connected with the output end of the air cylinder, and a control panel is mounted on the front surface of the oil pool. An oil outlet pipe is installed on the right side face of the oil pool in a penetrating mode, a first electric control valve is installed on the surface of the oil outlet pipe, and a flow guide pipe is connected to the right end of the oil outlet pipe. Then the high-carbon soldering iron is placed on the supporting plate, the supporting plate primarily cools the high-carbon soldering iron through heat conduction, then the air cylinder is controlled to drive the supporting plate to move into the oil pool to be cooled, and the situation that the surface temperature of the high-temperature soldering iron is sharply decreased, and consequently the surface of the soldering iron cracks or deforms is avoided.

Description

Technical Field

[0001] The utility model relates to the technical field of high-carbon ferrochrome, in particular to a rapid cooling device for producing high-carbon soldering irons. Background Art

[0002] Ferrochrome is the most important raw material for producing stainless steel. It is mainly used in the production of stainless steel, ball bearing steel, tool steel, nitriding steel, heat-resistant steel, quenched and tempered steel, carburizing steel and hydrogen-resistant steel. This is because chromium plays a decisive role in stainless steel. There is only one element that determines the properties of stainless steel, which is chromium. Each type of stainless steel must contain a certain amount of chromium.

[0003] In the production of high carbon soldering iron, the soldering iron needs to be cooled quickly to control its crystal structure and hardness to ensure that its performance meets the requirements;

[0004] After searching, the applicant found that a Chinese patent disclosed "a high-carbon ferrochrome rapid cooling device", and its publication (announcement) number is "CN212512074U". This patent mainly uses the spraying of a nozzle to make the sprayed water evenly adhere to the surface of the high-carbon ferrochrome, so that the high-carbon ferrochrome can be cooled. The induced draft fan is started to discharge the water vapor generated in the shell through the induced draft fan, and then the flow of air inside the device can be accelerated, so as to achieve the purpose of rapidly cooling the high-carbon ferrochrome and improve the work of the staff. However, the device directly immerses the high-temperature soldering iron into cold water, which will cause the surface temperature to drop sharply, causing cracks or deformation on the surface of the soldering iron, affecting the product quality. For this reason, we propose a rapid cooling device for high-carbon soldering iron production. Utility Model Content

[0005] The utility model aims to provide a rapid cooling device for producing high-carbon soldering irons.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a rapid cooling device for high-carbon soldering iron production, comprising an oil pool, a lifting assembly is arranged inside the oil pool, the lifting assembly includes a cylinder and a support plate, the bottom surface of the support plate is connected to the output end of the cylinder, a control panel is installed on the front of the oil pool, an oil outlet pipe is installed through the right side surface of the oil pool, a first electrically-controlled valve is installed on the surface of the oil outlet pipe, a guide pipe is connected to the right end of the oil outlet pipe, a mounting platform is arranged behind the oil pool, a condensation component is installed on the top surface of the mounting platform, a second electrically-controlled valve is installed on the outer surface of the guide pipe, and a filter component is connected to the left end of the guide pipe.

[0007] As a further solution of the utility model: through holes are equidistantly provided on the top surface of the support plate, and the support plate is configured as an aluminum plate.

[0008] As a further solution of the utility model: the first electrically-controlled valve and the second electrically-controlled valve are both linearly connected to the control panel.

[0009] As a further solution of the utility model: the condensation component includes a water tank, a pump is arranged inside the water tank, and both ends of the pump are connected with a water inlet pipe and a water outlet pipe, and a condensation pipe is connected between the water inlet pipe and the water outlet pipe.

[0010] As a further solution of the utility model: the condenser tube surrounds the outer surface of the guide tube, and a protective cover is arranged above the condenser tube.

[0011] As a further solution of the utility model: the filter assembly includes a filter box, a limit block is installed on the inner wall of the filter box, a filter core is arranged on the top surface of the limit block, and a discharge pipe is installed through the surface of the filter box.

[0012] As a further solution of the utility model: the filter element includes a first filter screen, an activated carbon filter layer and a second filter screen, and the activated carbon filter layer is located between the first filter screen and the second filter screen.

[0013] By adopting the above technical solution, compared with the prior art, the beneficial effects of the utility model are:

[0014] 1. The utility model sets a lifting assembly. After the support plate is cooled by cooling oil in the oil pool, the cylinder drives the support plate to rise to leave the oil surface, and then the high-carbon soldering iron is placed on the support plate, so that the support plate performs preliminary cooling of the high-carbon soldering iron through heat conduction, and then the cylinder is controlled to drive the support plate to move to the oil pool for cooling, thereby avoiding a sharp drop in the surface temperature of the high-temperature soldering iron, which may cause cracks or deformation on the soldering iron surface.

[0015] 2. The utility model provides a condensing component and a filtering component so that the overheated cooling oil in the oil pool can be transported to the filter box through the guide pipe. At the same time, the filter element will filter the impurities in the cooling oil. During the transportation process, the condensing pipe will cool the cooling oil in the guide pipe. Through the above structure, the cooling oil can be recycled to save resources.

[0016] Other advantages, objectives and features of the present invention will be described in the following description to some extent, and will be apparent to those skilled in the art based on the following examination and study, or may be taught from the practice of the present invention to some extent. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a three-dimensional schematic diagram of the overall structure in the embodiment of the utility model;

[0018] Figure 2This is a schematic diagram of the structure of the oil outlet pipe in the embodiment of the utility model;

[0019] Figure 3 This is a three-dimensional schematic diagram of a lifting assembly in an embodiment of the utility model;

[0020] Figure 4 This is a three-dimensional schematic diagram of a condensation component in an embodiment of the utility model;

[0021] Figure 5 It is a cross-sectional schematic diagram of the filter assembly in the embodiment of the utility model.

[0022] In the figure: 1. oil pool; 2. lifting assembly; 21. cylinder; 22. support plate; 221. through hole; 3. control panel; 4. oil outlet pipe; 5. first electric control valve; 6. guide pipe; 7. mounting table; 8. condensation assembly; 81. water tank; 82. water inlet pipe; 83. water outlet pipe; 84. condensation pipe; 85. protective cover; 9. second electric control valve; 10. filter assembly; 101. filter box; 102. limit block; 103. filter element; 1031. first filter screen; 1032. activated carbon filter layer; 1033. second filter screen; 104. discharge pipe. DETAILED DESCRIPTION

[0023] The specific implementation methods of the present invention are further described below in conjunction with the accompanying drawings. It should be noted that the description of these implementation methods is used to help understand the present invention, but does not constitute a limitation of the present invention. In addition, the technical features involved in each implementation method of the present invention described below can be combined with each other as long as they do not conflict with each other.

[0024] Example 1, please refer to the attached Figure 1 -Attached Figure 5 The rapid cooling device for high-carbon soldering iron production includes an oil pool 1, a lifting assembly 2 is arranged inside the oil pool 1, the lifting assembly 2 includes a cylinder 21 and a support plate 22, the bottom surface of the support plate 22 is connected to the output end of the cylinder 21, a control panel 3 is installed on the front of the oil pool 1, an oil outlet pipe 4 is installed through the right side of the oil pool 1, a first electric-controlled valve 5 is installed on the surface of the oil outlet pipe 4, a guide pipe 6 is connected to the right end of the oil outlet pipe 4, a mounting platform 7 is arranged at the rear of the oil pool 1, a condensation assembly 8 is installed on the top surface of the mounting platform 7, a second electric-controlled valve 9 is installed on the outer surface of the guide pipe 6, and a filter assembly 10 is connected to the left end of the guide pipe 6.

[0025] In this embodiment, the top surface of the support plate 22 is provided with through holes 221 at equal intervals, and the support plate 22 is configured as an aluminum plate;

[0026] By setting the through hole 221, the cooling oil on the top surface of the support plate 22 will flow out from the through hole 221 during the lifting process of the support plate 22, thereby preventing the cooling oil from splashing during the lifting process of the support plate 22. The aluminum plate has good thermal conductivity and is low in price, which is conducive to cost saving.

[0027] In this embodiment, the first electrically controlled valve 5 and the second electrically controlled valve 9 are both linearly connected to the control panel 3;

[0028] The first electrically-controlled valve 5 and the second electrically-controlled valve 9 can be controlled by the control panel 3 .

[0029] Specifically, by setting the lifting component 2, after the support plate 22 is cooled by the cooling oil in the oil pool 1, the cylinder 21 drives the support plate 22 to rise to leave the oil surface, and then the high-carbon soldering iron is placed on the support plate 22, so that the support plate 22 can initially cool the high-carbon soldering iron through heat conduction, and then the cylinder 21 is controlled to drive the support plate 22 to move to the oil pool 1 for cooling, thereby avoiding the rapid drop in the surface temperature of the high-temperature soldering iron, which may cause cracks or deformation on the surface of the soldering iron.

[0030] Example 2, please refer to the attached Figure 1 -Attached Figure 5 The rapid cooling device for high-carbon soldering iron production includes an oil pool 1, a lifting assembly 2 is arranged inside the oil pool 1, the lifting assembly 2 includes a cylinder 21 and a support plate 22, the bottom surface of the support plate 22 is connected to the output end of the cylinder 21, a control panel 3 is installed on the front of the oil pool 1, an oil outlet pipe 4 is installed through the right side of the oil pool 1, a first electric-controlled valve 5 is installed on the surface of the oil outlet pipe 4, a guide pipe 6 is connected to the right end of the oil outlet pipe 4, a mounting platform 7 is arranged at the rear of the oil pool 1, a condensation assembly 8 is installed on the top surface of the mounting platform 7, a second electric-controlled valve 9 is installed on the outer surface of the guide pipe 6, and a filter assembly 10 is connected to the left end of the guide pipe 6.

[0031] In this embodiment, the condensation assembly 8 includes a water tank 81, a pump is arranged inside the water tank 81, and a water inlet pipe 82 and a water outlet pipe 83 are connected to both ends of the pump, and a condensation pipe 84 is connected between the water inlet pipe 82 and the water outlet pipe 83;

[0032] The pump in the water tank 81 will transport the condensed water from the water outlet pipe 83 to the condensation pipe 84 , and then return it to the water tank 81 from the water inlet pipe 82 .

[0033] In this embodiment, the condenser tube 84 surrounds the outer surface of the guide tube 6, and a protective cover 85 is provided above the condenser tube 84;

[0034] The condenser 84 can cool down the cooling oil in the guide pipe 6 , and the protective cover 85 can protect the condenser 84 .

[0035] In this embodiment, the filter assembly 10 includes a filter box 101, a limit block 102 is installed on the inner wall of the filter box 101, a filter element 103 is arranged on the top surface of the limit block 102, and a discharge pipe 104 is installed through the surface of the filter box 101;

[0036] The limiting block 102 is provided to facilitate installation and removal of the filter element 103 .

[0037] In this embodiment, the filter element 103 includes a first filter screen 1031, an activated carbon filter layer 1032 and a second filter screen 1033, and the activated carbon filter layer 1032 is located between the first filter screen 1031 and the second filter screen 1033;

[0038] Large impurities in the cooling oil will be blocked by the first filter 1031 , and then the activated carbon filter layer 1032 will purify the impurities in the cooling oil. Finally, the cooling oil will pass through the second filter 1033 and then be collected from the discharge pipe 104 .

[0039] Specifically, by providing a condensing component 8 and a filtering component 10, the overheated cooling oil in the oil pool 1 can be transported to the filter box 101 through the guide pipe 6. At the same time, the filter element 103 will filter the impurities in the cooling oil. During the transportation process, the condensing pipe 84 will cool the cooling oil in the guide pipe 6. Through the above structure, the cooling oil can be recycled to save resources.

[0040] Working principle:

[0041] First, start the cylinder 21 to raise the cooled support plate 22 in the oil pool 1 to leave the oil surface, then place the high-carbon soldering iron on the support plate 22, and then drive the support plate 22 down into the oil pool 1 through the cylinder 21. The cooling oil in the oil pool 1 will cool the high-carbon soldering iron. After the cooling is completed, the support plate 22 is moved out of the oil pool 1 to collect the cooled high-carbon soldering iron. When the temperature of the cooling oil in the oil pool 1 is too high, open the first electrically-controlled valve 5 to transport the cooling oil through the guide pipe 6, and the condenser 84 will condense the guide pipe 6. After the condensation is completed, open the second electrically-controlled valve 9 to transport the cooling oil in the guide pipe 6 to the filter box 101, and then the filter element 103 in the filter box 101 will filter the impurities in the cooling oil. At this point, the entire work process ends.

[0042] The above-mentioned front, back, left, right, top and bottom are all based on the figures in the specification. Figure 1 As a benchmark, according to the person's observation perspective, the side of the device facing the observer is defined as the front, the left side of the observer is defined as the left, and so on.

[0043] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the scope of protection of the present invention.

[0044] It should be noted that the equipment structure and drawings of the utility model mainly describe the principle of the utility model. In terms of the technology of the design principle, the settings of the power mechanism, power supply system and control system of the device are not fully described. On the premise that the technical personnel in this field understand the principle of the above-mentioned utility model, the details of its power mechanism, power supply system and control system can be clearly known. The control method of the application document is automatic control through a controller, and the control circuit of the controller can be realized by simple programming by technical personnel in this field.

[0045] The standard parts used therein can all be purchased from the market and can be customized according to the instructions and drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt conventional models in the prior art, and the structures and principles of the components known to technical personnel in this field can be known by these technical personnel through technical manuals or through conventional experimental methods.

[0046] The embodiments of the present invention are described in detail above with reference to the accompanying drawings, but the present invention is not limited to the described embodiments.

[0047] For those skilled in the art, various changes, modifications, substitutions and variations can be made to these implementations without departing from the principles and spirit of the present invention, and they still fall within the protection scope of the present invention.

Claims

1. A rapid cooling device for high carbon soldering iron production, comprising an oil pool (1), characterized in that: A lifting assembly (2) is arranged inside the oil pool (1), and the lifting assembly (2) comprises a cylinder (21) and a support plate (22). The bottom surface of the support plate (22) is connected to the output end of the cylinder (21). A control panel (3) is installed on the front of the oil pool (1). An oil outlet pipe (4) is installed through the right side of the oil pool (1). A first electric-controlled valve (5) is installed on the surface of the oil outlet pipe (4). The right end of the oil outlet pipe (4) is connected to a guide pipe (6). A mounting platform (7) is arranged at the rear of the oil pool (1). A condensing assembly (8) is installed on the top surface of the mounting platform (7). A second electric-controlled valve (9) is installed on the outer surface of the guide pipe (6). A filter assembly (10) is connected to the left end of the guide pipe (6).

2. The rapid cooling device for high carbon soldering iron production according to claim 1, characterized in that: The top surface of the support plate (22) is provided with through holes (221) at equal intervals, and the support plate (22) is configured as an aluminum plate.

3. The rapid cooling device for high carbon soldering iron production according to claim 1, characterized in that: The first electrically controlled valve (5) and the second electrically controlled valve (9) are both linearly connected to the control panel (3).

4. The rapid cooling device for high carbon soldering iron production according to claim 1, characterized in that: The condensation assembly (8) comprises a water tank (81), a pump is arranged inside the water tank (81), and a water inlet pipe (82) and a water outlet pipe (83) are connected to both ends of the pump, and a condensation pipe (84) is connected between the water inlet pipe (82) and the water outlet pipe (83).

5. The rapid cooling device for high carbon soldering iron production according to claim 4, characterized in that: The condenser tube (84) surrounds the outer surface of the flow guide tube (6), and a protective cover (85) is arranged above the condenser tube (84).

6. The rapid cooling device for high carbon soldering iron production according to claim 1, characterized in that: The filter assembly (10) comprises a filter box (101), a limit block (102) is installed on the inner wall of the filter box (101), a filter core (103) is arranged on the top surface of the limit block (102), and a discharge pipe (104) is installed through the surface of the filter box (101).

7. A rapid cooling device for high carbon soldering iron production according to claim 6, characterized in that: The filter element (103) comprises a first filter screen (1031), an activated carbon filter layer (1032) and a second filter screen (1033), wherein the activated carbon filter layer (1032) is located between the first filter screen (1031) and the second filter screen (1033).

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