Acid mist inhibitor performance detection device
By introducing motor-driven fan blades and bevel gear systems into the acid mist inhibitor performance detection device, the residence time of gas in the absorbing liquid is extended, and the problems of short contact time and low detection accuracy in the prior art are solved, so as to achieve the realization of the problem of short contact time of acid mist and low detection accuracy. More efficient acid mist absorption and neutralization effects.
Patent Information
- Application Number
- CN202420485521.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-13
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-03-13
AI Technical Summary
The existing acid mist inhibitor performance detection device has a fast gas flow rate and a density smaller than that of the absorbent liquid, resulting in a short contact time between the acid mist and the absorbent liquid, with low detection accuracy, and multiple absorption bottles are required to be installed for absorption step by step, which increases the The amount of labor of the staff.
A performance detection device for acid mist inhibitors was designed. By installing a motor-driven fan blade and bevel gear system on the top of the main body of the device, the hollow shaft is driven slowly, and the second guide plate and stirring blade are driven to rotate, extending the gas in the absorbing liquid. The residence time within enhances the absorption and neutralization effect of acid mist.
By extending the residence time of acid mist in the absorbing liquid, the absorption and neutralization efficiency of acid mist is improved, the detection accuracy is enhanced, the harm to the outside world is reduced, and the detection cost is reduced.
Smart Images

Figure CN222461412U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of acid mist inhibitor processing, in particular to an acid mist inhibitor performance detection device. Background Art
[0002] Various additives are used in the production process of metal materials, such as explosion-proof agents, pickling additives, cleaning agents, cleaning powders, acid mist inhibitors, etc. Among them, acid mist inhibitors are mainly used in the metal acid leaching process. They can inhibit the acid mist generated by the acid leaching liquid, thereby reducing the negative impact of the acid mist on the surrounding environment and workers. After the production of acid mist inhibitors, samples need to be selected to test their performance to avoid the inhibition effect not meeting the standards, resulting in a large amount of acid mist generated during the acid leaching process, which will cause great harm to the environment and the health of the workers.
[0003] An acid mist suppressant performance detection device with application number 202220948957.9, this technical scheme absorbs the acid mist by setting up several absorption bottles, and measures the performance of the acid mist suppressant by subsequently testing the pH value of the absorption liquid. However, this technical scheme absorbs the acid mist by passing gas into the absorption liquid, and the gas flow rate is fast and the density is less than the absorption liquid, so that the gas rises quickly and separates from the absorption liquid, so that the contact time between the acid mist and the absorption liquid is short, so that acid mist still exists in the discharged waste gas, which is harmful to the performance detection accuracy of the acid mist suppressant and the environment and the health of the surrounding workers. This is also the reason why this technical scheme sets up several absorption bottles for step-by-step absorption, which leads to the need to subsequently test the liquids in several absorption bottles, increasing the workload of the workers. Utility Model Content
[0004] Based on this, the purpose of the utility model is to provide an acid mist suppressant performance detection device to solve the technical problems mentioned in the above technical solution.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an acid mist suppressant performance detection device, comprising a device body and an absorption chamber, an absorption assembly is arranged on the top of the device body, and the absorption assembly comprises a motor, a fan blade is connected to the output end of the motor, a hollow shaft passes through one side of the top of the device body, and bevel gears are connected to one side of the fan blade and the outside of the hollow shaft, a rotating joint is connected to the top of the hollow shaft, a second guide plate is connected to the outer ring of the hollow shaft, and stirring blades are connected to the top and bottom of the second guide plate, and the first guide plate is connected to the inside of the absorption chamber.
[0006] By adopting the above technical solution, the motor drives the fan to rotate while driving the hollow shaft to rotate slowly through the meshing of two bevel gears. The slow rotation of the hollow shaft drives the second guide plate and the stirring blade to rotate. The residence time of the gas in the absorption liquid is extended by the arrangement of several first guide plates and second guide plates, so that the absorption liquid can have a longer time to fully absorb and neutralize the acid mist. At the same time, the absorption liquid is stirred by multiple stirring blades to make the concentration of the absorption liquid evenly distributed after absorption.
[0007] Furthermore, the top and bottom of the first guide plate and the second guide plate are both sloped.
[0008] By adopting the above technical solution, since the top and the bottom of the first guide plate and the second guide plate are both sloped, the absorption liquid is guided to reduce the residue when the waste absorption liquid is discharged.
[0009] Furthermore, four of the first guide plates and the second guide plates are provided, and the four first guide plates and the four second guide plates are alternately distributed.
[0010] By adopting the above technical solution, the residence time of the gas in the absorption liquid is prolonged by setting a plurality of first guide plates and second guide plates, so that the absorption liquid can have a longer time to fully absorb and neutralize the acid mist.
[0011] Furthermore, the diameter of the bevel gear outside the hollow shaft is larger than the diameter of the bevel gear on one side of the fan blade.
[0012] By adopting the above technical solution, since the diameter of the external bevel gear of the hollow shaft is larger than the diameter of the bevel gear on the fan blade side, the rotation speed of the hollow shaft is free from the rotation speed of the fan blade, thereby preventing the hollow shaft from being damaged due to the collision resistance between the stirring blade and the absorption liquid due to excessive rotation speed of the hollow shaft.
[0013] Furthermore, a through hole is formed on the top of the first guide plate, and the diameter of the through hole on the top of the first guide plate is larger than the diameter of the hollow shaft.
[0014] By adopting the above technical solution, a through hole larger than the diameter of the hollow shaft is opened on the top of the first guide plate, which can avoid affecting the rotation of the hollow shaft and facilitate the flow of gas and absorption liquid through the through hole.
[0015] Furthermore, a plurality of stirring blades are provided, and the plurality of stirring blades are respectively located at the top and bottom of the four second guide plates and distributed in a ring array.
[0016] By adopting the above technical solution, the absorption liquid is stirred by a plurality of stirring blades, so that the absorption liquid and the air flow flow relative to each other, and the concentration of the absorption liquid is evenly distributed after absorption.
[0017] Furthermore, a reaction chamber and an absorption chamber are respectively provided on both sides of the device body, and an exhaust port is provided on the top of the absorption chamber, and a bubbler is connected to one side of the reaction chamber, an axial flow fan is installed above the reaction chamber, and an air supply pipe is connected to the air outlet of the axial flow fan.
[0018] By adopting the above technical solution, the air flow enters the bubbler to generate bubbles in the mixed liquid, and then the bubbles contact with the mixed liquid to generate a mixed gas composed of a small amount of acid mist and air. Then the axial flow fan is started to send the mixed gas into the gas pipe. At this time, the mixed gas flows through the gas pipe, the rotary joint and the hollow shaft in sequence into the absorption chamber, so that the mixed gas contacts with the absorption liquid, and the absorption liquid is neutralized by the acid mist, thereby separating the acid mist from the air.
[0019] Furthermore, one end of the gas delivery pipe is connected to a rotary joint.
[0020] By adopting the above technical solution, the hollow shaft generates relative movement with the rotary joint while rotating, thereby preventing the air pipe from being twisted off by the rotating hollow shaft.
[0021] Furthermore, a first liquid inlet valve is installed on one side of the outer surface of the device body, a second liquid inlet valve is installed on the other side of the outer surface of the device body, a first liquid discharge valve is installed below the outer surface of the device body, and the first liquid inlet valve and the first liquid discharge valve are both connected to the reaction chamber, and a second liquid discharge valve is installed on one side of the bottom of the device body, and the second liquid inlet valve and the second liquid discharge valve are both connected to the absorption chamber.
[0022] By adopting the above technical solution, the staff inputs the mixed liquid of acid solution and acid mist inhibitor into the reaction chamber through the first liquid inlet valve, and at the same time, the staff inputs alkaline liquid as absorption liquid into the absorption chamber through the second liquid inlet valve. After the reaction is completed, the staff opens the first liquid discharge valve and the second liquid discharge valve to discharge the waste liquid in the reaction chamber and the absorption chamber.
[0023] Furthermore, a pH sensor is installed at the lower part of the absorption chamber.
[0024] By adopting the above technical solution, the pH value of the absorption liquid is monitored by a pH sensor, so that the staff can check the amount of acid mist generated and then determine the performance of the acid mist inhibitor.
[0025] In summary, the utility model mainly has the following beneficial effects:
[0026] The utility model arranges the absorption component, and the motor drives the fan to rotate while driving the hollow shaft to rotate slowly through the meshing of two bevel gears. After the hollow shaft rotates slowly, it drives the second guide plate and the stirring blade to rotate. The arrangement of the first guide plates and the second guide plates prolongs the residence time of the gas in the absorption liquid, so that the absorption liquid can have a longer time to fully absorb and neutralize the acid mist. At the same time, the absorption liquid is stirred by the multiple stirring blades, so that the concentration of the absorption liquid is evenly distributed after absorption. The acid mist in the gas can be fully absorbed to improve the detection accuracy and reduce the harm to the outside world. At the same time, it is driven by the induced draft equipment to reduce the cost. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a schematic diagram of the structure of the utility model;
[0028] Figure 2 It is a schematic diagram of the cross-sectional structure of the utility model;
[0029] Figure 3 This is a schematic diagram of the hollow shaft structure of the utility model;
[0030] Figure 4 For the utility model Figure 2 A magnified view of the structure in Figure 2.
[0031] In the figure: 1. device body; 2. first liquid inlet valve; 3. first liquid outlet valve; 4. second liquid inlet valve; 5. second liquid outlet valve; 6. exhaust port; 7. gas pipe; 8. absorption component; 801. motor; 802. bevel gear; 803. fan blade; 804. rotary joint; 805. hollow shaft; 806. first guide plate; 807. second guide plate; 808. stirring blade; 9. axial flow fan; 10. bubbler; 11. reaction chamber; 12. absorption chamber; 13. pH sensor. DETAILED DESCRIPTION
[0032] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. The embodiments described below with reference to the drawings are exemplary and are only used to explain the utility model, and cannot be understood as limiting the utility model.
[0033] The following describes an embodiment of the utility model based on its overall structure.
[0034] Embodiment 1:
[0035] An acid mist inhibitor performance detection device, such as Figure 1-Figure 4 As shown, the device comprises a main body 1 and an absorption chamber 12 , and an absorption component 8 is arranged on the top of the main body 1 .
[0036] Specifically, the absorption component 8 includes a motor 801 installed on the top of the device body 1, and the output end of the motor 801 is connected to the fan blade 803. After the motor 801 is started, the output end drives the fan blade 803 to rotate to generate airflow; a hollow shaft 805 runs through one side of the top of the device body 1, and the mixed gas is easily injected into the absorption liquid through the hollow shaft 805; a bevel gear 802 is connected to one side of the fan blade 803 and the outside of the hollow shaft 805, and the diameter of the bevel gear 802 on the outside of the hollow shaft 805 is larger than the diameter of the bevel gear 802 on one side of the fan blade 803, so that the hollow shaft 805 rotates slowly while the fan blade 803 rotates; a rotating joint 804 is connected to the top of the hollow shaft 805 to prevent the conveying pipe 7 from being twisted off by the rotating hollow shaft 805; four second guide plates 807 are connected to the outer ring of the hollow shaft 805, and the top and bottom of the second guide plates 807 are connected A stirring blade 808 is connected, and there are multiple stirring blades 808. The multiple stirring blades 808 are respectively located at the top and bottom of the four second guide plates 807 and are distributed in a circular array. Four first guide plates 806 are connected to the inside of the absorption chamber 12. The four first guide plates 806 and the second guide plates 807 are staggered. The top and bottom of the first guide plates 806 and the second guide plates 807 are both sloped. A through hole is opened on the top of the first guide plate 806. The diameter of the through hole on the top of the first guide plate 806 is larger than the diameter of the hollow shaft 805. The arrangement of several first guide plates 806 and second guide plates 807 prolongs the residence time of the gas in the absorption liquid, so that the absorption liquid can have a longer time to fully absorb and neutralize the acid mist. At the same time, the absorption liquid is stirred by multiple stirring blades 808 to make the concentration of the absorption liquid evenly distributed after absorption.
[0037] See also Figure 1 and Figure 2In the above embodiment, a reaction chamber 11 and an absorption chamber 12 are respectively provided on both sides of the device body 1, which are used to generate acid mist and separate the acid mist from the air; an exhaust port 6 is provided on the top of the absorption chamber 12, and the air rises and is discharged through the exhaust port 6; a bubbler 10 is connected to one side of the reaction chamber 11, and the air flow enters the bubbler 10 to generate bubbles in the mixed liquid; an axial flow fan 9 is installed above the reaction chamber 11, and the air outlet end of the axial flow fan 9 is connected to the air supply pipe 7, and one end of the air supply pipe 7 is connected to the rotary joint 804. The axial flow fan 9 is started to send the mixed gas into the air supply pipe 7, and the mixed gas flows through the air supply pipe 7, the rotary joint 804 and the hollow shaft 805 in sequence into the absorption chamber 12; the device body A first liquid inlet valve 2 is installed on one side of the outer surface of the body 1, and a second liquid inlet valve 4 is installed on the other side of the outer surface of the device body 1. The staff inputs the mixed liquid formed by the acid solution and the acid mist inhibitor into the reaction chamber 11 through the first liquid inlet valve 2, and at the same time, the staff inputs alkaline liquid as the absorption liquid into the absorption chamber 12 through the second liquid inlet valve 4; a first liquid discharge valve 3 is installed below the outer surface of the device body 1, and the first liquid inlet valve 2 and the first liquid discharge valve 3 are both connected to the reaction chamber 11, and a second liquid discharge valve 5 is installed on one side of the bottom of the device body 1, and the second liquid inlet valve 4 and the second liquid discharge valve 5 are both connected to the absorption chamber 12. The staff opens the first liquid discharge valve 3 and the second liquid discharge valve 5 to discharge the waste liquid in the reaction chamber 11 and the absorption chamber 12.
[0038] Embodiment 2:
[0039] Based on the above embodiment 1, refer to Figure 2 and Figure 4 A pH sensor 13 is installed at the lower part of the absorption chamber 12. The pH value of the absorption liquid is monitored by the pH sensor 13, so that the staff can check the amount of acid mist generated and then determine the performance of the acid mist inhibitor.
[0040] The implementation principle of the utility model is as follows: first, the staff inputs the mixed liquid formed by mixing the acid liquid and the acid mist inhibitor into the reaction chamber 11 through the first liquid inlet valve 2, and at the same time, the staff inputs the alkaline liquid as the absorption liquid into the absorption chamber 12 through the second liquid inlet valve 4, and then the staff turns on the motor 801, the axial flow fan 9 and the pH value sensor 13. After the motor 801 is started, the output end drives the fan blade 803 to rotate to generate airflow, and then the airflow enters the bubbler 10 to generate bubbles in the mixed liquid, and then the bubbles contact with the mixed liquid to generate a mixed gas formed by a small amount of acid mist and air, and then the axial flow fan 9 is started to send the mixed gas into the gas delivery pipe 7, at this time, the mixed gas flows through the gas delivery pipe 7, the rotary joint 804 and the hollow shaft 805 in sequence into the absorption chamber 12, so that the mixed gas contacts with the absorption liquid, and the absorption liquid is neutralized by the acid mist to separate the acid mist from the air, and then the air rises and is discharged through the exhaust port 6, and at the same time, the pH value of the absorption liquid is monitored by the pH value sensor 13, so that the staff can check the amount of acid mist generated and then determine the performance of the acid mist inhibitor;
[0041] The motor 801 drives the fan to rotate while driving the hollow shaft 805 to rotate slowly through the meshing of the two bevel gears 802. The hollow shaft 805 rotates slowly and drives the second guide plate 807 and the stirring blade 808 to rotate. The plurality of first guide plates 806 and second guide plates 807 are provided to extend the residence time of the gas in the absorption liquid, so that the absorption liquid can have a longer time to fully absorb and neutralize the acid mist. At the same time, the absorption liquid is stirred by the plurality of stirring blades 808, so that the concentration of the absorption liquid is evenly distributed after absorption.
[0042] After the reaction is completed, the staff opens the first drain valve 3 and the second drain valve 5 to discharge the waste liquid in the reaction chamber 11 and the absorption chamber 12. To facilitate the next monitoring work, the staff can inject clean water into the reaction chamber 11 and the absorption chamber 12 through the first inlet valve 2 and the second inlet valve 4 for flushing to avoid residual waste liquid affecting the next detection.
[0043] Although an embodiment of the utility model has been shown and described, this specific embodiment is only an explanation of the utility model and is not a limitation of the utility model. The specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions and variations to the embodiments without creative contribution as needed without departing from the principles and purpose of the utility model. However, as long as they are within the scope of the claims of the utility model, they are protected by patent law.
Claims
1. An acid mist inhibitor performance detection device, comprising a device body (1) and an absorption chamber (12), characterized in that: An absorption assembly (8) is arranged on the top of the device body (1), and the absorption assembly (8) comprises a motor (801), the output end of the motor (801) is connected to a fan blade (803), a hollow shaft (805) passes through one side of the top of the device body (1), and a bevel gear (802) is connected to one side of the fan blade (803) and the outside of the hollow shaft (805), a rotary joint (804) is connected to the top of the hollow shaft (805), a second guide plate (807) is connected to the outer ring of the hollow shaft (805), and a stirring blade (808) is connected to the top and bottom of the second guide plate (807), and the inside of the absorption chamber (12) is connected to the first guide plate (806).
2. The acid mist suppressant performance detection device according to claim 1, characterized in that: The top and bottom of the first guide plate (806) and the second guide plate (807) are both sloped.
3. The acid mist suppressant performance detection device according to claim 2, characterized in that: Four of the first flow guide plates (806) and four of the second flow guide plates (807) are provided, and the four first flow guide plates (806) and the four second flow guide plates (807) are distributed in a staggered manner.
4. The acid mist suppressant performance detection device according to claim 1, characterized in that: The diameter of the bevel gear (802) outside the hollow shaft (805) is greater than the diameter of the bevel gear (802) on one side of the fan blade (803).
5. The acid mist suppressant performance detection device according to claim 3, characterized in that: A through hole is formed at the top of the first guide plate (806), and the diameter of the through hole at the top of the first guide plate (806) is greater than the diameter of the hollow shaft (805).
6. The acid mist suppressant performance detection device according to claim 3, characterized in that: A plurality of stirring blades (808) are provided, and the plurality of stirring blades (808) are respectively located at the top and bottom of the four second guide plates (807) and distributed in a circular array.
7. The acid mist suppressant performance detection device according to claim 1, characterized in that: A reaction chamber (11) and an absorption chamber (12) are respectively provided on both sides of the device body (1), and an exhaust port (6) is provided at the top of the absorption chamber (12). A bubbler (10) is connected to one side of the reaction chamber (11), and an axial flow fan (9) is installed above the reaction chamber (11), and a gas delivery pipe (7) is connected to the gas outlet end of the axial flow fan (9).
8. The acid mist suppressant performance detection device according to claim 7, characterized in that: One end of the gas delivery pipe (7) is connected to a rotary joint (804).
9. The acid mist suppressant performance detection device according to claim 7, characterized in that: A first liquid inlet valve (2) is installed on one side of the outer surface of the device body (1), a second liquid inlet valve (4) is installed on the other side of the outer surface of the device body (1), a first liquid discharge valve (3) is installed below the outer surface of the device body (1), and the first liquid inlet valve (2) and the first liquid discharge valve (3) are both connected to the reaction chamber (11), and a second liquid discharge valve (5) is installed on one side of the bottom of the device body (1), and the second liquid inlet valve (4) and the second liquid discharge valve (5) are both connected to the absorption chamber (12).
10. The acid mist suppressant performance detection device according to claim 7, characterized in that: A pH value sensor (13) is installed at the lower part of the absorption chamber (12).
Citation Information
Patent Citations
Acid mist inhibitor performance detection device
CN217278236U