Efficient automatic regular tray arrangement equipment for capacitors
By designing the efficient automatic regular discharging equipment of capacitors, the automatic efficient regular discharging of capacitors is achieved by using the blanking attitude correction mechanism and the push mechanism, which solves the problems of low discharge efficiency and inaccurate discharging in the prior art.
Patent Information
- Application Number
- CN202420865673.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-24
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-04-24
AI Technical Summary
In the prior art, capacitor discharge efficiency is low and it is impossible to accurately arrange irregular capacitors regularly.
A capacitor efficient automatic regular discharging device is designed, including a feeding mechanism, a blanking attitude correction mechanism and a push mechanism. The blanking attitude correction mechanism corrects products with irregular orientations into a consistent direction through components such as hoppers, correction rods and paddles, and the pushing mechanism realizes automatic and efficient regular arrangement through pushing tracks and discharge trays.
It realizes automatic and efficient regular arrangement of capacitors, improves material discharge efficiency, prevents product damage, and is suitable for capacitor products of different sizes.
Smart Images
Figure CN222462623U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of capacitor manufacturing, in particular to a high-efficiency automatic regular arrangement device for capacitors. Background Art
[0002] The aluminum electrolytic capacitor is cylindrical in shape, and has electrode pins extending out of the outside of the aluminum electrolytic capacitor. When arranged, the electrode pins of the aluminum electrolytic capacitor are generally placed upward. In the manufacturing process of capacitors, several processes require the products to be arranged regularly. Under normal circumstances, when a certain station completes the processing of the capacitor and pushes the product to the next station, it is messy and disorderly. Traditional product sorting uses manual sorting or external discharging robots to arrange the products regularly. Manual discharging is inefficient, and discharging robots are prone to damage products. The processing efficiency is low and it is not universal. The discharging robot cannot accurately arrange irregular electrolytic capacitors in a regular manner. Utility Model Content
[0003] Based on this, it is necessary to provide a capacitor efficient automatic regular arrangement device to solve the problems of low arrangement efficiency and inability to accurately arrange irregular capacitors in a regular manner in the prior art.
[0004] The utility model solves the technical problem by adopting the following technical solutions:
[0005] A capacitor high-efficiency automatic regular plate arrangement device, comprising a feeding mechanism and a plate arrangement; characterized in that: one end of the feeding mechanism is connected to a blanking posture correction mechanism; the blanking posture correction mechanism comprises a hopper, a correction rod, and a paddle;
[0006] The upper end of the hopper is provided with a feed port 2011; the lower end of the hopper is provided with a discharge port; a material dropping channel is provided inside the hopper; the upper end of the material dropping channel is connected to the feed port through-through; the lower end of the material dropping channel is connected to the discharge port through-through; a limiting groove is provided on the opposite side of the discharge port; the correction rod is provided above the feed port;
[0007] A pushing mechanism is arranged below the blanking posture correction mechanism; a pushing track is arranged on one side of the pushing mechanism; and a discharge tray is connected to the pushing track away from the pushing mechanism.
[0008] Preferably, the paddle is mounted on the side wall of the hopper via a rotating shaft; an elastic component for resetting is provided in the rotating shaft, and the paddle rotates around the rotating shaft and remains in contact with the discharge port.
[0009] Preferably, the pushing mechanism includes a pushing component, a base, and a pushing rod. The pushing component is arranged on one side of the blanking posture correction mechanism, the pushing component is slidably arranged on the base, the power output end of the pushing component is connected to the pushing rod, and the pushing rod slides and is inserted into the limiting groove at one end away from the pushing component.
[0010] Preferably, a limit baffle is fixedly installed on one side of the base, one end of the sliding rod slides through the limit baffle, the end of the sliding rod away from the limit baffle is fixedly connected to one end of the pushing assembly, the sliding rod is sleeved with an elastic member, and both ends of the elastic member are respectively abutted against the elastic member and the limit baffle.
[0011] Preferably, the pushing mechanism further includes a second sensor disposed in the base, and the second sensor is used to detect a sliding distance of the pushing component in the base to determine a discharge condition of the discharge tray.
[0012] Preferably, a buffer is provided on the inner side of the pushing track.
[0013] Preferably, an adjusting member for adjusting the height of the correction rod is also provided on one side of the blanking posture correction mechanism.
[0014] The advantages and positive effects of the utility model are: the utility model is a capacitor efficient automatic regular arrangement device, which is used to solve the problems of low arrangement efficiency and inability to accurately arrange irregular capacitors in a regular manner in the prior art. Compared with the prior art, the utility model has the following advantages:
[0015] The utility model corrects products with irregular directions into consistent directions through a blanking posture correction mechanism, solves the problem of inverted arrangement of pins of finished capacitor products, realizes automatic, efficient and regular arrangement of products, improves the efficiency of material discharge, and the pushing mechanism is provided with buffering and full material detection to prevent product damage and automatic shutdown.
[0016] Regardless of the discharging method on capacitor production equipment of different sizes, they can all be automatically arranged in a regular pattern, while effectively preventing bumps and damage to the products. It has strong versatility and is suitable for all types of equipment that require discharging and arranging. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.
[0018] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.
[0019] Figure 2 It is a partial three-dimensional structural schematic diagram of the utility model.
[0020] Figure 3 It is a three-dimensional structural schematic diagram of the blanking posture correction mechanism and the pushing mechanism of the utility model.
[0021] Figure 4 This is a schematic diagram of the section of the utility model for correcting blanking
[0022] Figure 5 It is a three-dimensional structural schematic diagram of the blanking posture correction mechanism and the pushing mechanism of the utility model from another perspective.
[0023] Figure 6 The utility model Figure 5 A local enlarged schematic diagram of point A in the middle.
[0024] Figure 7 The utility model Figure 5 A local enlarged schematic diagram of point B in the middle.
[0025] Figure 8 It is a schematic diagram of the feeding track of the utility model.
[0026] Explanation of the accompanying drawings: 1. Feeding mechanism; 2. Blanking posture correction mechanism; 3. Pushing mechanism; 4. Pushing track; 5. Discharge tray; 101. Material receiving part; 102. Feeding track; 103. Slide; 104. Vibrator; 201. Hopper; 202. Correction rod; 203. Pick; 204. First sensor; 205. Adjustment rod; 301. Pushing assembly; 302. Base; 303. Pushing rod; 304. Sliding rod; 305. Elastic member; 306. Limit baffle; 307. Second sensor; 401. Buffer member; 501. Baffle; 502. Opening; 2011. Feeding port; 2012. Blanking channel; 2013. Discharging port; 2014. Limiting groove; 2031. Rotating shaft; 2032. Elastic member. DETAILED DESCRIPTION
[0027] The embodiments of the utility model are further described in detail in conjunction with the accompanying drawings: The technical solutions in the embodiments of the utility model are clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. The following description of at least one exemplary embodiment is actually only illustrative and is by no means a limitation on the utility model and its application or use. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] In the description of the present invention, it should be understood that the terms "length", "up", "down", "left", "right", "vertical", "horizontal", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0029] In addition, the terms "first", "second", and "third" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first", "second", and "third" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0030] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "fixed", "provided with", etc. should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0031] like Figure 1-3 As shown, a capacitor high-efficiency automatic regular plate arrangement device includes a feeding mechanism 1 and a plate 5; one end of the feeding mechanism 1 is connected to a blanking posture correction mechanism 2.
[0032] Specifically, the feeding mechanism 1 is connected to the external feeding equipment, mainly to transfer the products to be processed and feed the materials. More specifically, the feeding mechanism 1 includes a receiving portion 101, which is a device with an opening at the upper end. The receiving portion 101 is a funnel-shaped structure that is wide at the top and narrow at the bottom. The product falls into a preset position through the guiding effect of the funnel-shaped structure. The receiving portion 101 is used to receive the products to be processed pushed by the upstream station. The processed products in this embodiment are capacitors.
[0033] The feeding mechanism 1 also includes a feeding track 102 located below the receiving portion 101. One end of the feeding track 102 is located directly below the receiving portion 101, and is used to receive products delivered from the bottom of the receiving portion 101. A chute 103 is provided on the feeding track 102. The chute 103 extends along the length direction of the feeding track 102. The products fall into the chute 103 after passing through the receiving portion 101. Since the chute 103 is set to be U-shaped, the length direction of the products falling into the chute 103 can be parallel to the chute 103, so that the head or tail of the product moves toward the transmission direction of the chute 103.
[0034] The blanking posture correction mechanism 2 includes a hopper 201, a correction rod 202, and a paddle 203; a feed port 2011 is provided at the upper end of the hopper 201; a discharge port 2013 is provided at the lower end of the hopper 201; a blanking channel 2012 is provided inside the hopper 201; the upper end of the blanking channel 2012 is connected to the feed port 2011; the bottom end of the blanking channel 2012 is connected to the discharge port 2013; a limiting groove 2014 is provided on the opposite side of the discharge port 2013; the correction rod 202 is provided above the feed port 2011.
[0035] Specifically, a feed port 2011 is provided at the upper end of the hopper 201, and the feed port 2011 is arranged in a funnel shape to facilitate the product to slide into the bottom. The feed port 2011 is located at the lower side of the feeding mechanism 1 and docked with the chute 103. The product moves to the end through the chute 103 and falls into the feed port 2011. The correction rod 202 is arranged above the feed port 2011. Specifically, the correction rod 202 is a blocking component arranged horizontally above the feed port 2011. In this embodiment, the correction rod 202 is preferably a round rod. In another embodiment, the correction rod 202 is provided with a blocking component that can rotate around the axis, such as a mesh blocking member or a U-shaped blocking member. After the capacitor electrode pins penetrate into the blocking component, the blocking component rotates around the axis under the action of gravity, so that the capacitor electrode pins always keep falling upward.
[0036] like Figure 3-4 As shown, one side of the blanking posture correction mechanism 2 is also provided with an adjusting member 205 for adjusting the height of the correction rod 202. By adjusting the height of the correction rod 202 through the adjusting member 205, it can be suitable for clamping and correcting capacitors of different sizes, thereby improving adaptability.
[0037] When the product moves to the end through the chute 103, since the product to be processed is specifically a capacitor, the specific capacitor has a cylindrical appearance, one end of which has an electrode pin. After the capacitor enters the feeding mechanism 1 from the external processing equipment, it falls on the chute 103, and the capacitor with an electrode pin is facing forward or backward. When the capacitor moves along the chute 103 to the end near the feeding port 2011, the capacitor loses support and falls into the feeding port 2011. When the capacitor with an electrode pin is facing downward during the fall, the correction rod 202 will intercept the electrode pin of the capacitor, so that the capacitor changes its center of gravity, so that the capacitor with an electrode pin falls into the feeding port 2011 with one end facing upward. When the capacitor with an electrode pin is facing upward during the fall, the capacitor does not touch the correction rod 202, and the capacitor with an electrode pin is kept facing upward and falls into the feeding port 2011.
[0038] The hopper 201 is provided with a material dropping channel 2012; the upper end of the material dropping channel 2012 is connected to the feed port 2011; the lower end of the material dropping channel 2012 is connected to the discharge port 2013. After the product falls into the feed port 2011, the product continues to slide down along the material dropping channel 2012, and finally falls into the discharge port 2013. At this time, the product in the discharge port 2013 waits for the pushing mechanism 3 to push. A limiting groove 2014 is provided on the opposite side of the discharge port 2013.
[0039] The limiting groove 2014 is communicated with the discharge port 2013 , and the limiting groove 2014 is used to limit the movable position of the push rod 303 so that the push rod 303 remains aligned with the product in the discharge port 2013 .
[0040] like Figure 1-3 As shown, a pushing mechanism 3 is arranged below the blanking posture correction mechanism 2; a pushing track 4 is arranged on one side of the pushing mechanism 3; and a discharge tray 5 is connected to the side of the pushing track 4 away from the pushing mechanism 3.
[0041] The pushing mechanism 3 includes a pushing component 301, a base 302, and a pushing rod 303. The pushing component 301 is arranged on one side of the blanking posture correction mechanism 2. The pushing component 301 is slidably arranged on the base 302. The power output end of the pushing component 301 is connected to the pushing rod 303. The pushing rod 303 slides and is inserted into the limiting groove 2014 at one end away from the pushing component 301.
[0042] Specifically, the limiting groove 2014 is communicated with the discharge port 2013 , and the limiting groove 2014 is used to limit the movable position of the push rod 303 so that the push rod 303 remains aligned with the product in the discharge port 2013 .
[0043] like Figure 3 , 7As shown, the push component 301 is slidably arranged on the base 302. The push component 301 is a motor component or a cylinder. In this embodiment, the push component 301 is preferably a cylinder. The bottom or side of the push component 301 is provided with a slide rail that matches the base 302, so that the push component 301 can slide on the base 302. During the pushing action, it can play a buffering role to avoid pushing and damaging the capacitor.
[0044] Under the power of the pushing component 301 , the pushing rod 303 is pushed to perform telescopic movement in the limiting groove 2014 . When the pushing rod 303 is extended, the pushing rod 303 pushes out the capacitor in the discharge port 2013 , so that the capacitor enters the pushing track 4 .
[0045] like Figure 3 , 6 As shown, the blanking posture correction mechanism 2 includes a hopper 201, a correction rod 202, and a paddle 203; the paddle 203 is installed on the side wall of the hopper 201 through a rotating shaft 2031; an elastic component 2032 for resetting is arranged in the rotating shaft 2031, and the paddle 203 rotates around the rotating shaft 2031 and remains in contact with the discharge port 2013.
[0046] Specifically, the paddle 203 is installed on the side wall of the hopper 201 through the rotating shaft 2031. The paddle 203 is kept in contact with the discharge port 2013 under the action of the resetting elastic component 2032. When the capacitor slides from the drop channel 2012 into the discharge port 2013, the paddle 203 is in contact with the discharge port 2013, preventing the capacitor from falling into the discharge port 2013 and tipping over. On the other hand, when the pushing component 301 drives the push rod 303 to push the capacitor in the discharge port 2013, the paddle 203 abuts against one side of the capacitor, preventing the push rod 303 from tipping over due to inertia when pushing the capacitor. This allows the capacitor to maintain a vertical and regular state and enter the pushing track 4.
[0047] like Figure 7 As shown, a limit baffle 306 is fixedly installed on one side of the base 302, one end of the sliding rod 304 slides through the limit baffle 306, and the end of the sliding rod 304 away from the limit baffle 306 is fixedly connected to one end of the pushing component 301, and the sliding rod 304 is sleeved with an elastic member 305, and the two ends of the elastic member 305 are respectively abutted against the elastic member 305 and the limit baffle 306.
[0048] Specifically, the pushing component 301 pushes the capacitor in the discharge port 2013 to the pushing track 4, and the pushing track 4 is connected to the discharge tray 5 on the side away from the pushing mechanism 3. A buffer 401 is arranged on the inner side of the pushing track 4, wherein the buffer 401 is a soft rubber or a brush. The buffer 401 of this embodiment adopts a brush, which has abutting and buffering effect on the side wall of the capacitor to avoid the capacitor from being squeezed and touched and damaged. Under the continuous pushing of the pushing component 301, the capacitors will move one by one along the pushing track 4 and finally enter the discharge tray 5. The discharge tray 5 is surrounded by baffles 501, wherein the baffle 501 docking with the pushing track 4 is provided with an opening 502 for the capacitor to enter.
[0049] Under the power of the pushing component 301, the capacitors in the discharge port 2013 will be kept in an orderly manner one by one along the pushing track 4 into the discharge tray 5, and the capacitors will be automatically arranged in order in the discharge tray 5. When the discharge tray 5 is full of capacitors, the capacitors squeeze each other and the capacitors cannot enter the discharge tray 5. The pushing rod 303 of the pushing component 301 will receive a reverse thrust force, causing the pushing component 301 to slide in the opposite direction along the base 302. The sliding rod 304 on one side of the pushing component 301 is sleeved with an elastic member 305, which plays a buffering role and prevents the reverse thrust from damaging the capacitors.
[0050] like Figure 7 As shown, the pushing mechanism 3 also includes a second sensor 307 disposed in the base 302, and the second sensor 307 is used to detect the sliding distance of the pushing component 301 in the base 302 to determine the discharge status of the discharge plate 5.
[0051] Specifically, the pushing component 301 pushes the capacitor in the discharge port 2013 into the discharge tray 5. When the discharge tray 5 is full of capacitors, if the pushing component 301 continues to execute the pushing action, the reverse thrust generated by the squeezing of the capacitors will push the component 301 to move in the opposite direction. When the pushing component 301 moves to the second sensor 307, the second sensor 307 is triggered, and the second sensor 307 issues a command to control the entire discharge tray device to stop running until the capacitors in the discharge tray 5 are emptied, and then the discharge tray device continues to execute the operation command.
[0052] It should be emphasized that the embodiments described in the present invention are illustrative rather than restrictive. Therefore, the present invention is not limited to the embodiments described in the specific implementation manner. Any other implementation manners derived by those skilled in the art based on the technical solution of the present invention also fall within the scope of protection of the present invention.
Claims
1. A capacitor high-efficiency automatic regular plate arrangement device, comprising a feeding mechanism (1) and a plate arrangement (5); characterized in that: One end of the feeding mechanism (1) is butt-jointed with a blanking posture correction mechanism (2); the blanking posture correction mechanism (2) comprises a hopper (201), a correction rod (202), and a paddle (203); The upper end of the hopper (201) is provided with a feed port (2011); the lower end of the hopper (201) is provided with a discharge port (2013); a material dropping channel (2012) is provided inside the hopper (201); the upper end of the material dropping channel (2012) is connected to the feed port (2011); the lower end of the material dropping channel (2012) is connected to the discharge port (2013); a limiting groove (2014) is provided on the opposite side of the discharge port (2013); the correction rod (202) is provided above the feed port (2011); A pushing mechanism (3) is provided below the blanking posture correcting mechanism (2); a pushing track (4) is provided on one side of the pushing mechanism (3); and a discharge tray (5) is connected to the side of the pushing track (4) away from the pushing mechanism (3).
2. The capacitor high-efficiency automatic regular arrangement equipment according to claim 1 is characterized by: The paddle (203) is mounted on the side wall of the hopper (201) via a rotating shaft (2031); an elastic component (2032) for resetting is arranged in the rotating shaft (2031), and the paddle (203) rotates around the rotating shaft (2031) and remains in contact with the discharge port (2013).
3. The capacitor high-efficiency automatic regular arrangement equipment according to claim 1 is characterized by: The pushing mechanism (3) comprises a pushing component (301), a base (302), and a pushing rod (303); the pushing component (301) is arranged on one side of the blanking posture correcting mechanism (2); the pushing component (301) is slidably arranged on the base (302); the power output end of the pushing component (301) is connected to the pushing rod (303); and the end of the pushing rod (303) away from the pushing component (301) is slidably inserted into the limiting groove (2014).
4. The capacitor high-efficiency automatic regular arrangement equipment according to claim 3 is characterized by: A limit baffle (306) is fixedly mounted on one side of the base (302); one end of the sliding rod (304) slides through the limit baffle (306); one end of the sliding rod (304) away from the limit baffle (306) is fixedly connected to one end of the pushing component (301); an elastic member (305) is sleeved on the sliding rod (304); two ends of the elastic member (305) are respectively in contact with the elastic member (305) and the limit baffle (306).
5. The capacitor high-efficiency automatic regular arrangement equipment according to claim 1 is characterized by: The pushing mechanism (3) further comprises a second sensor (307) arranged in the base (302), and the second sensor (307) is used to detect the sliding distance of the pushing component (301) in the base (302) to determine the (5) discharge status of the discharge tray.
6. The capacitor high-efficiency automatic regular arrangement equipment according to claim 1 is characterized by: A buffer member (401) is provided on the inner side of the pushing track (4).
7. The capacitor high-efficiency automatic regular arrangement equipment according to claim 1 is characterized by: An adjusting member (205) for adjusting the height of the correction rod (202) is also provided on one side of the blanking posture correction mechanism (2).