Confluence copper bar and energy storage container

By designing a bus copper row with a combined structure, using a combined structure of horizontal, vertical and inclined parts, the problems of energy loss and cost caused by bending of current lines in the energy storage system are solved, and the current line resistance value is realized Reduce and reduce the cost of bus copper radiators.

CN222463328UActive Publication Date: 2025-02-11JIANGSU TIANHE ENERGY STORAGE CO LTD
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Patent Information

Application Number
CN202420455022.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-11
Publication Date
2025-02-11
Estimated Expiration
2034-03-11

AI Technical Summary

Technical Problem

When the existing energy storage system is connected in series and parallel, it is necessary to bend the current line, which increases the resistance of the current line, increases energy loss and heat generation, and may even damage the current line. At the same time, simply bending the bus copper bar vertically to avoid bending the current line will lead to excessive costs.

Method used

A busbar is designed, adopting a combined structure of horizontal part, vertical part and inclined part. The inclined part and vertical part are set at an obtuse angle. When the current line is connected, the bending degree is reduced, the current line resistance value is reduced, and the blunt angle is set through the obtuse angle. Reduce the size and cost of bus copper bars.

Benefits of technology

By reducing the bending degree of the current line, the resistance value and heat generation of the current line are reduced, the service life of the current line is extended, and the cost of bus copper rows is reduced.

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Abstract

The utility model provides a copper busbar and an energy storage container. The copper busbar comprises a horizontal part, a vertical part and an inclined part, one end of the vertical part is fixedly connected with the horizontal part, and the other end of the vertical part is fixedly connected with the inclined part; the horizontal part is perpendicular to the vertical part; and an obtuse angle is formed between the inclined part and the vertical part. The copper busbar is bent and is divided into the horizontal part, the vertical part and the inclined part, and the inclined part and the vertical part are arranged at the obtuse angle, so that the bending degree can be reduced when a current line is connected, the increased resistance value of the current line due to bending is reduced, and meanwhile, the copper busbar arranged at the obtuse angle is more stable than a copper busbar arranged at a right angle. The size of the bus copper bar can be reduced, and the cost of the bus copper bar is reduced.
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Description

Technical Field

[0001] The utility model relates to the field of energy storage, and in particular to a busbar and an energy storage container. Background Art

[0002] Energy storage containers are integrated energy storage systems developed specifically for the mobile energy storage market. They integrate battery cabinets, a battery management system, and a containerized environmental monitoring system. Energy storage inverters and energy management systems are also integrated according to customer needs. With the growing energy storage market, demand for containerized energy storage systems is also increasing. A single container houses multiple battery clusters, and the external output of the container requires current consolidation from each battery cluster. Furthermore, signal lines also need to be connected to the outside world. Therefore, the design of the output method and structure often requires different designs to meet different needs.

[0003] Existing energy storage systems involve multiple energy storage containers. When multiple energy storage containers are connected in series or parallel, the current lines need to be connected. Therefore, the position of the busbar needs to be raised to facilitate the series and parallel connection of the energy storage containers. However, since the current lines are generally fixed at the bottom of the energy storage container body, the current lines need to be bent when they are connected.

[0004] Bending the current line increases its resistance, which in turn increases energy loss during current transmission. It also increases heat generation, and in severe cases, can damage the line. Simply bending the busbar vertically to avoid bending the current line would result in excessively high costs.

[0005] The above problems are in urgent need of resolution. Utility Model Content

[0006] The purpose of the utility model is to provide a busbar and an energy storage container.

[0007] In order to solve the above technical problems, the utility model provides a busbar, comprising:

[0008] horizontal portion, vertical portion, and inclined portion;

[0009] One end of the vertical portion is fixedly connected to the horizontal portion, and the other end is fixedly connected to the inclined portion;

[0010] The horizontal portion is arranged perpendicular to the vertical portion;

[0011] The inclined portion and the vertical portion are arranged at an obtuse angle.

[0012] Furthermore, the horizontal portion and the inclined portion are respectively arranged on both sides of the vertical portion.

[0013] Furthermore, the horizontal portion and the inclined portion are respectively arranged on the same side of the vertical portion.

[0014] Furthermore, the inclined portion is provided with multiple sets of fixing members side by side;

[0015] The fixing member is suitable for fixing the external current wire.

[0016] Furthermore, the fixing member includes at least one set of fixing bolts and a set of connecting plates;

[0017] The connecting plate is arranged at the bottom of the inclined portion;

[0018] The inclined portion is provided with a through hole at a position corresponding to the fixing bolt;

[0019] The connection plate is provided with threaded holes at positions corresponding to the through holes;

[0020] The fixing bolts pass through the external current line and the inclined portion in sequence and are fixed to the threaded holes of the connecting plate.

[0021] Furthermore, the number of the set of fixing bolts is two.

[0022] Furthermore, a sealing member is provided on the horizontal portion where it passes through the external box body.

[0023] Furthermore, the sealing member includes an upper sealing portion and a lower sealing portion;

[0024] The horizontal portion is provided between the upper sealing portion and the lower sealing portion;

[0025] The upper sealing portion and the lower sealing portion are arranged opposite to each other and fixed by fixing bolts;

[0026] The upper sealing portion and the lower sealing portion are provided with side wall fixing holes.

[0027] Furthermore, a support member is provided between the vertical portion and the external box body;

[0028] One end of the support member is fixedly arranged on the vertical portion, and the other end is fixed to the external box body.

[0029] The utility model also provides an energy storage container, comprising:

[0030] The box, the current lines and the copper busbar as mentioned above;

[0031] The current line is fixedly arranged at the bottom of the box;

[0032] The busbar is fixed to the lower middle part of the side wall of the box;

[0033] The current line is electrically connected to the busbar.

[0034] The beneficial effect of the present invention is that the present invention provides a busbar and an energy storage container. The busbar is made into a bent shape and divided into a horizontal portion, a vertical portion and an inclined portion. The inclined portion and the vertical portion are set at an obtuse angle. When the current line is connected, the bending degree can be reduced, thereby reducing the resistance of the current line increased due to the bending. At the same time, the busbar with an obtuse angle setting can reduce the size of the busbar and reduce the cost of the busbar compared to the busbar with a right angle setting. BRIEF DESCRIPTION OF THE DRAWINGS

[0035] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0036] Figure 1 It is a structural schematic diagram of the busbar provided by an embodiment of the present utility model.

[0037] Figure 2 It is a side view of the busbar provided by an embodiment of the present utility model.

[0038] Figure 3 It is a partial structural diagram of the energy storage container provided by an embodiment of the present utility model.

[0039] Figure 4 It is a cross-sectional view of a partial structure of an energy storage container provided by an embodiment of the present utility model.

[0040] In the figure: 100, busbar; 110, horizontal part; 120, vertical part; 130, inclined part; 140, fixing part; 141, fixing bolt; 142, connecting plate; 150, sealing part; 151, upper sealing part; 152, lower sealing part; 160, supporting part; 200, box body; 300, current line. DETAILED DESCRIPTION

[0041] The present invention will now be described in further detail with reference to the accompanying drawings, which are simplified schematic diagrams that illustrate the basic structure of the present invention in a schematic manner.

[0042] Example 1, as Figures 1-4As shown, this embodiment provides a busbar 100, comprising: a horizontal portion 110, a vertical portion 120, and an inclined portion 130; one end of the vertical portion 120 is fixedly connected to the horizontal portion 110, and the other end is fixedly connected to the inclined portion 130; the horizontal portion 110 and the vertical portion 120 are arranged perpendicularly; and the inclined portion 130 and the vertical portion 120 are arranged at an obtuse angle. The busbar 100 is formed into a bent shape, divided into a horizontal portion 110, a vertical portion 120, and an inclined portion 130, and the inclined portion 130 and the vertical portion 120 are arranged at an obtuse angle. When the current line 300 is connected, the bending degree can be reduced, thereby reducing the resistance of the current line 300 due to the bending. At the same time, the busbar with an obtuse angle can reduce the size of the busbar and reduce the cost of the busbar compared to the busbar with a right angle.

[0043] In this embodiment, the horizontal portion 110 and the inclined portion 130 are respectively disposed on both sides of the vertical portion 120. In other embodiments, the horizontal portion 110 and the inclined portion 130 are respectively disposed on the same side of the vertical portion 120. The positions of the inclined portion 130 and the horizontal portion 110 are set according to actual usage.

[0044] In order to facilitate fixing of multiple wires on the current line 300 , the inclined portion 130 is provided with multiple sets of fixing members 140 side by side; the fixing members 140 are suitable for fixing the external current line 300 .

[0045] Specifically, the fixing member 140 includes at least one set of fixing bolts 141 and a set of connecting plates 142. The connecting plates 142 are disposed at the bottom of the inclined portion 130. The inclined portion 130 has through-holes corresponding to the fixing bolts 141. The connecting plates 142 have threaded holes corresponding to the through-holes. The fixing bolts 141 pass through the external current line 300 and the inclined portion 130, and are then fixed to the threaded holes of the connecting plates 142. There are two fixing bolts 141. The connection of the current line 300 is secured with dual fixing bolts 141, and a connecting plate 142 is provided to secure the dual fixing bolts 141. When the current line 300 is secured, the dual fixing bolts 141 limit the connecting plates 142, preventing the connecting plates 142 from rotating when the fixing bolts 141 are secured. This also eliminates the need for additional reinforcement to secure the connecting plates 142, facilitating subsequent installation.

[0046] In order to ensure the sealing of the external box body 200, the sealing of the busbar 100 needs to be ensured when the busbar 100 is fixed. In this embodiment, a seal 150 is provided on the horizontal portion 110 where it passes through the external box body 200. The seal 150 includes an upper seal 151 and a lower seal 152; the horizontal portion 110 is provided between the upper seal 151 and the lower seal 152; the upper seal 151 and the lower seal 152 are arranged relative to each other and fixed by fixing bolts 141; the upper seal 151 and the lower seal 152 are provided with side wall fixing holes. The seal 150 is provided to ensure the sealing of the busbar 100 when it passes through the external box body 200. The seal 150 is divided into two parts, the upper seal 151 and the lower seal 152 are assembled by docking, and the fixing holes are opened according to specific needs to complete the fixing of the seal 150. It should be noted that, in order to ensure the fixation of the copper bus bar 100 , corresponding bolts are also provided between the copper bus bar 100 and the sealing member 150 for fixation.

[0047] To ensure the verticality of the vertical portion 120, in this embodiment, a support member 160 is provided between the vertical portion 120 and the external housing 200. One end of the support member 160 is fixed to the vertical portion 120, and the other end is fixed to the external housing 200. The support member 160 ensures the verticality of the vertical portion 120 and supports the busbar 100, thereby increasing the stability of the busbar 100.

[0048] It should be noted that the support member 160 is made of insulating material.

[0049] This embodiment also provides an energy storage container, comprising: a box body 200, a current line 300, and the aforementioned busbar 100; the current line 300 is fixedly mounted at the bottom of the box body 200; the busbar 100 is fixed to the middle and lower portion of the side wall of the box body 200; and the current line 300 is electrically connected to the busbar 100. By forming the busbar 100 into a bent shape, divided into a horizontal portion 110, a vertical portion 120, and an inclined portion 130, wherein the inclined portion 130 is arranged at an obtuse angle to the vertical portion 120, the current line 300 can be connected with a reduced degree of bending, thereby reducing the resistance of the current line 300 due to the bending. Furthermore, compared to a busbar arranged at a right angle, a busbar arranged at an obtuse angle can reduce the size of the busbar and reduce the cost of the busbar.

[0050] In summary, the present invention provides a busbar 100 and an energy storage container, comprising: a horizontal portion 110, a vertical portion 120, and an inclined portion 130; one end of the vertical portion 120 is fixedly connected to the horizontal portion 110, and the other end is fixedly connected to the inclined portion 130; the horizontal portion 110 and the vertical portion 120 are arranged perpendicularly; and the inclined portion 130 is arranged at an obtuse angle to the vertical portion 120. By bending the busbar 100 into a horizontal portion 110, a vertical portion 120, and an inclined portion 130, and the inclined portion 130 is arranged at an obtuse angle to the vertical portion 120, the current line 300 can be connected with less bending, thereby reducing the resistance of the current line 300 due to the bending. At the same time, the busbar with an obtuse angle can reduce the size of the busbar and reduce the cost of the busbar compared to the busbar with a right angle.

[0051] All components used in this application (parts whose specific structures are not described) are standard components or components known to those skilled in the art. Their structures and principles are readily known to those skilled in the art through technical manuals or routine experimental methods. Furthermore, the software programs referred to in this application are all prior art, and this application does not involve any improvements to the software programs.

[0052] In the description of the embodiments of the present invention, unless otherwise specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections or electrical connections; direct connections or indirect connections through an intermediate medium; and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on the specific circumstances.

[0053] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating positions or relationships, are based on the positions or relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0054] In the several embodiments provided in this application, it should be understood that the disclosed systems, devices and methods can be implemented in other ways. The device embodiments described above are merely schematic. For example, the division of the units is merely a logical function division. There may be other division methods in actual implementation. For example, multiple units or components may be combined or integrated into another system, or some features may be ignored or not executed. Another point is that the mutual coupling or direct coupling or communication connection shown or discussed may be through some communication interface, indirect coupling or communication connection of devices or units, which may be electrical, mechanical or other forms.

[0055] The units described as separate components may or may not be physically separate, and the components shown as units may or may not be physical units, that is, they may be located in one place or distributed across multiple network units. Some or all of these units may be selected to achieve the purpose of this embodiment according to actual needs.

[0056] In addition, each functional unit in each embodiment of the present invention may be integrated into one processing unit, or each unit may exist physically separately, or two or more units may be integrated into one unit.

[0057] Based on the above-mentioned ideal embodiment of the present invention, and in accordance with the above description, relevant personnel can make various changes and modifications without departing from the technical scope of the present invention. The technical scope of the present invention is not limited to the content of the specification, but must be determined according to the scope of the claims.

Claims

1. A busbar, characterized in that: include: horizontal portion, vertical portion and inclined portion; One end of the vertical portion is fixedly connected to the horizontal portion, and the other end is fixedly connected to the inclined portion; The horizontal portion is arranged perpendicular to the vertical portion; The inclined portion and the vertical portion are arranged at an obtuse angle.

2. The copper bus bar according to claim 1, characterized in that: The horizontal portion and the inclined portion are respectively arranged on both sides of the vertical portion.

3. The copper bus bar according to claim 1, characterized in that: The horizontal portion and the inclined portion are respectively arranged on the same side of the vertical portion.

4. The copper bus bar according to claim 1, characterized in that: The inclined portion is provided with a plurality of sets of fixing members in parallel; The fixing member is suitable for fixing the external current wire.

5. The copper bus bar according to claim 4, characterized in that: The fixing member comprises at least one set of fixing bolts and a set of connecting plates; The connecting plate is arranged at the bottom of the inclined portion; The inclined portion and the fixing bolt are provided with through holes at positions corresponding to the fixing bolts; The connection plate is provided with threaded holes at positions corresponding to the through holes; The fixing bolts pass through the external current line and the inclined portion in sequence and are fixed to the threaded holes of the connecting plate.

6. The copper bus bar according to claim 5, characterized in that: The number of the set of fixing bolts is two.

7. The copper bus bar according to claim 1, characterized in that: A sealing member is arranged at the location where the horizontal portion passes through the external box body.

8. The copper bus bar according to claim 7, characterized in that: The sealing member comprises an upper sealing portion and a lower sealing portion; The horizontal portion is disposed between the upper sealing portion and the lower sealing portion; The upper sealing part and the lower sealing part are arranged opposite to each other and fixed by fixing bolts; The upper sealing part and the lower sealing part are provided with side wall fixing holes.

9. The copper bus bar according to claim 1, characterized in that: A support member is provided between the vertical portion and the external box body; One end of the support member is fixedly arranged on the vertical portion, and the other end is fixed to the external box body.

10. An energy storage container, characterized in that: include: A box, a current line and a copper busbar as claimed in any one of claims 1 to 9; The current wire is fixedly arranged at the bottom of the box; The busbar is fixed to the lower middle part of the side wall of the box; The current line is electrically connected to the copper bus bar.