Efficient energy-saving extraction tower

By designing inclined screen plates and small V-shaped plate structures in liquid-liquid mass transfer equipment, using buoyancy and shear stirring, the problem of low efficiency of existing equipment is solved, and an efficient and energy-saving extraction effect is achieved.

CN222468123UActive Publication Date: 2025-02-14LUDONG UNIVERSITY
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Patent Information

Application Number
CN202420843731.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-23
Publication Date
2025-02-14
Estimated Expiration
2034-04-23

AI Technical Summary

Technical Problem

Existing liquid-liquid mass transfer equipment has problems of time-consuming and low efficiency in improving efficiency, and often requires external power such as stirring, pulses and vibrations.

Method used

A highly efficient and energy-saving extraction tower was designed, using the buoyancy of the light liquid in the heavy liquid and the shearing and stirring of the small V-shaped plate on the screen to achieve the dispersion of the light liquid into smaller droplets, increasing the weight of the heavy liquid Contact area to improve extraction efficiency.

Benefits of technology

Without the need for external kinetic energy, the extraction efficiency is improved, the liquid-liquid contact area is increased, and cost is saved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The efficient energy-saving extraction tower comprises a cylindrical tower body, a heavy liquid inlet, a light liquid inlet, a heavy liquid outlet and a light liquid outlet are formed in the side wall of the tower body, a plurality of layers of inclined sieve plates are arranged at the center in the tower body, the included angle between each inclined sieve plate and the horizontal line ranges from 25 degrees to 30 degrees, and a plurality of small V-shaped sieve holes distributed in an array mode are cut in each inclined sieve plate. And the small V-shaped plates formed by the openings are adjusted to the direction perpendicular to the plane of the sieve plates, when the inclined sieve plates are installed, the faces, provided with the small V-shaped plates, of the inclined sieve plates face downwards, the inclined sieve plates are installed in a broken line type inclined rising mode, and certain gaps are reserved between the partition plates. The contact area between the light liquid and the heavy liquid can be increased, and the extraction efficiency is improved under the condition that external power is not provided.
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Description

Technical Field

[0001] The utility model relates to the technical field of extraction equipment, in particular to a high-efficiency energy-saving extraction tower. Background Art

[0002] Extraction tower, also known as extraction tower, is a liquid-liquid mass transfer equipment commonly used in chemical industry, petroleum refining, environmental protection and other industrial sectors. Liquid-liquid extraction is a way of mass transfer. One or several compound components in a mixture solution are extracted with another liquid that is immiscible with the solvent of the mixture solution to separate, enrich and purify it. Its internal structure uses gravity or mechanical action to break a liquid into droplets and disperse them in another continuous liquid for liquid-liquid extraction. In production, in order to improve the efficiency of liquid-liquid mass transfer equipment, it is often necessary to supply external power, such as stirring, pulsing and vibration. There are common problems such as long time consumption and low efficiency. Summary of the invention

[0003] A high-efficiency and energy-saving extraction tower (see Figures 1 and 2), comprising a cylindrical tower body (2), a heavy liquid inlet (1), a light liquid inlet (3), a heavy liquid outlet (8) and a light liquid outlet (4) are arranged on the side wall of the tower body, and an inclined sieve plate (5) is arranged in the center of the tower body (2). In order to further achieve the purpose of the present invention, the inclined sieve plate (5) is formed by shearing a complete elliptical sieve plate formed by the intersection of the inclined sieve plate and the cylindrical tower body along a 1 / 10 position perpendicular to one end of the long axis. The angle between the inclined sieve plate (5) and the horizontal line is 25-30°, and the side of the sieve plate with one-tenth removed is located at the upper end of the inclined sieve plate, leaving a gap between the inclined sieve plate and the tower body, and the lower end of the inclined sieve plate is still elliptical and intersects with the cylindrical tower body (2).

[0004] In order to further achieve the purpose of the present invention, a plurality of small V-shaped openings (6) arranged in an array are cut on the inclined screen plate (5), and the small V-shaped plate (7) formed by the opening is adjusted to a direction perpendicular to the plane of the inclined screen plate, the height: bottom edge of the small V-shaped plate (7) is 2:1, the height is about 1 / 10 of the length of the inclined screen plate (5), and the spacing between the small regular tetrahedrons is about the length of the bottom edge of a small V-shaped plate (7). When installing the inclined screen plate, one side of the small V-shaped plate (7) is facing downward. The inclined screen plate is arranged in a folded line ascending manner, and a certain gap is left between the partitions.

[0005] Compared with the prior art, the utility model can produce the following positive effects.

[0006] In traditional processes, in order to improve the efficiency of liquid-liquid mass transfer equipment, it is often necessary to add external power, such as stirring, pulsation and vibration. In the utility model, the buoyancy of the light liquid in the heavy liquid and the shear stirring effect of the small V-shaped plate on the sieve plate are utilized to disperse the light liquid into smaller droplets without the need for external kinetic energy, thereby increasing the contact area with the heavy liquid, improving the extraction efficiency and saving costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0007] FIG1 is a schematic diagram of the structure of the utility model.

[0008] FIG. 2 is a schematic diagram of the structure of the inclined screen plate of the utility model.

[0009] In the figure: heavy liquid inlet 1, cylindrical tower body 2, light liquid inlet 3, light liquid outlet 4, inclined sieve plate 5, small V-shaped opening 6, small V-shaped plate 7, heavy liquid outlet 8. DETAILED DESCRIPTION

[0010] An inclined sieve plate extraction tower (see FIGS. 1 and 2) comprises a cylindrical tower body (2), a heavy liquid inlet (1), a light liquid inlet (3), a heavy liquid outlet (8) and a light liquid outlet (4) are arranged on the side wall of the tower body, and an inclined sieve plate (5) is arranged in the center of the tower body (2). In order to further achieve the purpose of the utility model, the inclined sieve plate (5) is formed by shearing a complete elliptical sieve plate formed by the intersection of the inclined sieve plate and the cylindrical tower body along one-tenth of one end perpendicular to the long axis. The angle between the inclined sieve plate (5) and the horizontal line is 25-30°, and the side of the inclined sieve plate with one-tenth removed is located at the upper end of the inclined sieve plate, leaving a gap between the inclined sieve plate and the tower body, and the lower end of the inclined sieve plate is still elliptical and intersects with the cylindrical tower body (2).

[0011] In order to further achieve the purpose of the utility model, a plurality of arrayed small V-shaped openings (6) are cut on the inclined screen plate (5), and the small V-shaped plate (7) formed by the opening is adjusted to a direction perpendicular to the plane of the partition plate, the height: bottom edge of the small V-shaped plate (7) is 2:1, the height is about 1 / 10 of the length of the inclined screen plate (5), and the spacing between the small regular tetrahedrons is about the length of the bottom edge of a small V-shaped plate (7). When installing the inclined screen plate, one side of the small V-shaped plate (7) is facing downward. The inclined screen plate is arranged in a folded line ascending manner, and a certain gap is left between the partitions.

[0012] principle.

[0013] When the sieve plate extraction tower is working, the light liquid first enters the extraction tower 2 from the bottom inlet 3. Due to the buoyancy, a small amount of light liquid will move upward through the small V-shaped opening 6 and pass through the inclined sieve plate 5. Most of the light liquid will move along the inclination angle direction of the first layer of inclined sieve plates. During the inclined upward movement, the light liquid is continuously dispersed into smaller droplets under the cutting action of the small V-shaped plate 7 on the rough surface. The light liquid that has passed through one layer of inclined sieve plates then continues to move along the inclination angle direction of the next inclined sieve plate through the gap of the inclined sieve plates, thereby achieving a small part of vertical rise and most of the zigzag rise in contact with the heavy liquid. During the zigzag rise, the light liquid is continuously sheared and dispersed into smaller droplets by the small V-shaped plate 7. In addition, the small part of the light liquid that rises vertically increases the power and contact area of ​​the light and heavy liquid mixing in the entire extraction process, thereby improving the extraction efficiency without providing external power.

[0014] It should be understood that the parts not elaborated in detail in this specification belong to the prior art. The above description of the preferred embodiment is relatively detailed, but it cannot be regarded as limiting the scope of protection of the patent of this utility model.

Claims

1. A high-efficiency and energy-saving extraction tower, characterized in that The invention comprises a cylindrical tower body (2), wherein a heavy liquid inlet (1), a light liquid inlet (3), a heavy liquid outlet (8) and a light liquid outlet (4) are arranged on the side wall of the tower body, and a plurality of inclined sieve plates (5) are arranged at the center of the tower body (2), wherein the inclined sieve plates (5) are formed by shearing a complete elliptical sieve plate formed by the intersection of the inclined sieve plate and the cylindrical tower body along a position perpendicular to 1 / 10 of one end of the long axis.

2. The high-efficiency energy-saving extraction tower according to claim 1, characterized in that The angle between the inclined sieve plate (5) and the horizontal line is 25-30°, and the 1 / 10 side is removed and located at the upper end of the inclined sieve plate (5), leaving a gap between the tower body, and the lower end of the inclined sieve plate is still elliptical and intersects with the cylindrical tower body (2). Several inclined sieve plates are installed in a folded line inclined upward manner, and gaps are left between the partitions.

3. The high-efficiency energy-saving extraction tower according to claim 1, characterized in that A plurality of small V-shaped openings (6) arranged in an array are cut on the inclined screen plate (5), the height of the small V-shaped opening (6) is approximately 1 / 10 of the length of the inclined screen plate (5), the length of the bottom side of the small V-shaped opening (6) is approximately 1 / 2 of the height of the small V-shaped opening (6), and the small V-shaped plate (7) formed by the opening is adjusted to a direction perpendicular to the plane of the partition plate, and one side of the small V-shaped plate (7) is facing downward when the inclined screen plate is installed.