Scrap removing device for metal mold machining

By designing a metal mold anti-dandruff device containing a magnetic suction mechanism, the existing device has complex structure, high cost and low cleaning efficiency, and more efficient chip removal and lower operating costs are achieved.

CN222470031UActive Publication Date: 2025-02-14CHONGQING SHUNTENG MACHINERY MOLD CO LTD
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Patent Information

Application Number
CN202420857204.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-23
Publication Date
2025-02-14
Estimated Expiration
2034-04-23

AI Technical Summary

Technical Problem

The existing metal mold anti-dandruff devices have complex structures, high production and use costs, are inconvenient for later maintenance, and are inefficient in cleaning efficiency, and rely on manual operation.

Method used

Design a metal mold anti-dandruff device including a housing, a jet chamber, a collection chamber and a magnetic suction chamber. A magnetic suction mechanism is used to realize the opening and closing of magnetic force through a rotating roller and a magnetic suction roller surface, and through a ratchet and a clockwork spring. Cooperate to achieve automatic positioning.

Benefits of technology

It improves the chip removal efficiency, reduces the labor intensity and time of manual cleaning, simplifies the device structure, reduces production and use costs, and has higher controllability and maintenance convenience.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a metal mold processing scrap removing device which comprises a shell, an air injection cavity, a collecting cavity and a magnetic suction cavity are sequentially arranged in the shell from top to bottom at intervals, the air injection cavity is communicated with the collecting cavity in a filtering mode, and a magnetic suction mechanism is arranged in the magnetic suction cavity and used for applying magnetic force to the air injection cavity and the collecting cavity. And through the arranged magnetic attraction mechanism, cuttings attached to the metal mold and cuttings sprayed in the air and diffused in the air in the air injection cavity can be subjected to magnetic attraction force applied by the magnetic attraction mechanism and fall into a collecting box cavity more quickly, and the cuttings removing efficiency is higher. The metal mold machining scrap removing device has the advantages of being simple in structure and easy to implement, is suitable for being installed and used in the existing metal mold machining process, and is low in operation and use cost and high in benefit.
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Description

Technical Field

[0001] The utility model belongs to the technical field of metal mold processing, and particularly relates to a chip removing device for metal mold processing. Background Art

[0002] Molds are various molds and tools used in industrial production to obtain the required products by injection molding, blow molding, extrusion, die casting or forging, smelting, stamping and other methods. In short, molds are tools used to make molded objects.

[0003] During the production process of metal molds, various chips and impurities will be attached to the outer surface of the metal, which needs to be removed. Currently, most of the impurities are cleaned manually, which has high labor intensity and low cleaning efficiency. The existing metal mold chip removal device has a complex structure, high production and use costs, and is not convenient for later maintenance.

[0004] Based on this, the applicant considered designing a chip removal device for metal mold processing. Utility Model Content

[0005] In view of the above-mentioned deficiencies in the prior art, the technical problem to be solved by the present invention is: how to provide a chip removal device for metal mold processing.

[0006] In order to solve the above technical problems, the utility model adopts the following technical solutions:

[0007] A chip removal device for metal mold processing, comprising a shell, wherein an air jet chamber, a collection chamber and a magnetic suction chamber are sequentially arranged in the shell from top to bottom, the air jet chamber and the collection chamber are connected by filtering, a magnetic suction mechanism is arranged in the magnetic suction chamber, for applying magnetic force to the air jet chamber and the collection chamber, the magnetic suction mechanism comprises a rotating roller and a magnetic suction component, the rotating roller is rotatably connected to the inner side wall of the magnetic suction chamber, the rotating roller comprises a magnetic suction roller surface and a non-magnetic suction roller surface, the magnetic suction roller surface and the non-magnetic suction roller surface are mirror-imaged along the longitudinal section of the rotating roller, the magnetic suction component is laid on the magnetic suction roller surface, the magnetic suction component is a permanent magnet, the permanent magnet is laid on the magnetic suction roller surface, a ratchet is arranged on the outer wall of the rotating roller in a circumferential direction, a pawl matching the ratchet is arranged at the bottom of the magnetic suction chamber, a spring spring is arranged on the ratchet, and the rebound direction of the spring spring is opposite to the supporting direction of the pawl.

[0008] Compared with the prior art, the chip removal device for metal mold processing of the utility model has the following advantages:

[0009] Through the magnetic attraction mechanism, the chips attached to the metal mold and the chips sprayed in the air in the air jet cavity can be magnetically attracted by the magnetic attraction mechanism and fall into the collection box cavity faster, so that the chip removal efficiency is higher. At the same time, the magnetic attraction roller surface or the non-magnetic attraction roller surface can be turned on or off by rotating the rotating roller so that the magnetic attraction roller surface or the non-magnetic attraction roller surface faces upward, which is more controllable. And the magnetic attraction roller surface and the non-magnetic attraction roller surface of the rotating roller can be positioned by the cooperation of the ratchet and the spring spring, without the need for manual positioning.

[0010] The above-mentioned metal mold processing chip removal device has the advantages of simple structure and easy implementation, is suitable for installation and use in the existing metal mold processing process, and has low operating costs and high benefits. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a schematic diagram of the structure of the utility model;

[0012] Figure 2 for Figure 1 A schematic diagram of the structure in which the magnetic roller of the rotating roller faces downward;

[0013] Description of Reference Numerals

[0014] 100 shell, 110 jet chamber, 120 collection chamber, 130 magnetic chamber

[0015] 200 rotating roller, 210 magnetic roller surface, 220 non-magnetic roller surface

[0016] 300 permanent magnet

[0017] 410 ratchet, 420 pawl

[0018] 500 Turn the handle

[0019] 600 jet nozzle

[0020] 710 motor, 720 first gear, 730 second gear

[0021] 800 filter

[0022] 900 Collection Drawer DETAILED DESCRIPTION

[0023] The utility model is further described in detail below in conjunction with the accompanying drawings.

[0024] When implementing: Figure 1 and Figure 2As shown, a chip removal device for metal mold processing includes a shell 100, in which an air jet chamber 110, a collecting chamber 120 and a magnetic suction chamber 130 are arranged from top to bottom. The air jet chamber 110 and the collecting chamber 120 are connected by filtering, and a magnetic suction mechanism is arranged in the magnetic suction chamber 130 for applying magnetic force to the air jet chamber 110 and the collecting chamber 120.

[0025] In this embodiment, Figure 1 and Figure 2 As shown, the magnetic attraction mechanism includes a rotating roller 200 and a magnetic attraction component. The rotating roller 200 is rotatably connected to the inner wall of the magnetic attraction cavity 130. The rotating roller 200 includes a magnetic attraction roller surface 210 and a non-magnetic attraction roller surface 220. The magnetic attraction roller surface 210 and the non-magnetic attraction roller surface 220 are mirror-imaged along the longitudinal section of the rotating roller 200, and the magnetic attraction component is laid on the magnetic attraction roller surface 210.

[0026] During implementation, when the rotating roller 200 is rotatably connected to the magnetic suction chamber 130 , the roller axis of the rotating roller 200 is arranged parallel to the ground.

[0027] In this way, the magnetic roller surface 210 or the non-magnetic roller surface 220 can be turned upward by rotating the rotating roller 200 to open or close the magnetic force applied to the jet chamber 110 and the collection chamber 120, which is more controllable.

[0028] In this embodiment, the magnetic attraction component is a permanent magnet 300 , and the permanent magnet 300 is laid on the magnetic attraction roller surface 210 .

[0029] In this way, the permanent magnet 300 can make the magnetism last longer, the magnetism more stable, and the chip removal effect more sustainable.

[0030] In this embodiment, Figure 1 and Figure 2 As shown, a ratchet 410 is provided on the outer wall of the rotating roller 200 along the circumferential direction, a pawl 420 matching with the ratchet 410 is provided at the bottom of the magnetic suction cavity 130, and a spring is provided on the ratchet 410, and the rebound direction of the spring is opposite to the supporting direction of the pawl 420.

[0031] In this way, the magnetic roller surface 210 and the non-magnetic roller surface 220 of the rotating roller 200 can be positioned through the cooperation of the ratchet wheel 410 and the clockwork spring, without the need for manual positioning.

[0032] In this embodiment, Figure 1 and Figure 2 As shown, one end of the bearing of the rotating roller 200 extends out of the housing 100 and is connected to a rotating handle 500 .

[0033] In this way, the magnetic roller surface 210 and the non-magnetic roller surface 220 on the rotating roller 200 can be adjusted by rotating the handle 500 to select whether to apply magnetic attraction force to the jet chamber 110 and the collection chamber 120 .

[0034] In this embodiment, Figure 1 and Figure 2 As shown, a jet mechanism is provided at the top of the jet chamber 110 , and the jet mechanism includes a jet nozzle 600 , which is rotatably connected to the top of the jet chamber 110 , and the air nozzle direction of the jet nozzle 600 forms an angle of thirty to forty-five degrees with the vertical direction of the jet chamber 110 .

[0035] During implementation, an air pump is provided on the top of the air nozzle 600, and the air pump is connected to the air passage of the air nozzle 600.

[0036] In this way, the air nozzle 600 can rotate to make the chip removal gas ejected from the air nozzle rotate in a circle in the air injection chamber 110, with more injection angles and higher chip removal efficiency.

[0037] In this embodiment, Figure 1 and Figure 2 As shown, the jet mechanism also includes a motor 710, a first gear 720 and a second gear 730. The motor 710 is mounted on the inner top wall of the jet chamber 110. The first gear 720 is mounted on the outer top of the jet chamber 110 and is transmission-connected to the motor 710. The jet nozzle 600 has a transmission part, which protrudes upward from the top wall of the jet chamber 110. The second gear 730 is mounted on the transmission part and meshes with the first gear 720.

[0038] During implementation, there are two air nozzles 600 , each of which is equipped with a second gear 730 , and the second gears 730 on the two air nozzles 600 are meshed with the first gear 720 .

[0039] In this way, the motor 710 drives the two air nozzles 600 to rotate and spray gas, so that the chip removal effect is further improved, and the transmission structure is simple and the manufacturing cost is low.

[0040] In this embodiment, Figure 1 and Figure 2 As shown, a filter screen 800 is provided between the jet chamber 110 and the collection chamber 120 .

[0041] In this way, the filter 800 can provide space for chips to pass through. When the chips need to be cleaned, the processed metal mold is placed in the jet chamber 110 for jet chip removal. The chips removed by the jet are metallic in nature and will be sucked from the filter 800 into the collection chamber 120 by the magnetic suction mechanism in the magnetic suction chamber 130.

[0042] In this embodiment, Figure 1 and Figure 2 As shown, a collection drawer 900 is provided in the collection chamber 120 .

[0043] In this way, the chips in the collection chamber 120 can be collected by the collection drawer 900 and processed uniformly, making collection more convenient.

[0044] The above are only preferred implementations of the present invention. It should be pointed out that a number of modifications and improved technical solutions made by those skilled in the art without departing from the technical solution should also be deemed to fall within the scope of protection required by the claims.

Claims

1. A chip removal device for metal mold processing, characterized in that: The invention comprises a shell, wherein an air jet chamber, a collecting chamber and a magnetic suction chamber are sequentially arranged in the shell from top to bottom, the air jet chamber and the collecting chamber are connected by filtering, a magnetic suction mechanism is arranged in the magnetic suction chamber, and is used to apply magnetic force to the air jet chamber and the collecting chamber, the magnetic suction mechanism comprises a rotating roller and a magnetic suction component, the rotating roller is rotatably connected to the inner side wall of the magnetic suction chamber, the rotating roller comprises a magnetic suction roller surface and a non-magnetic suction roller surface, the magnetic suction roller surface and the non-magnetic suction roller surface are mirror-imaged along the longitudinal section of the rotating roller, the magnetic suction component is laid on the magnetic suction roller surface, the magnetic suction component is a permanent magnet, and the permanent magnet is laid on the magnetic suction roller surface, a ratchet is arranged on the outer wall of the rotating roller in a circumferential direction, a pawl matching with the ratchet is arranged at the bottom of the magnetic suction chamber, a spring is arranged on the ratchet, and the rebound direction of the spring is opposite to the supporting direction of the pawl.

2. A chip removal device for metal mold processing according to claim 1, characterized in that: One end of the bearing of the rotating roller extends out of the shell and is connected with a rotating handle.

3. A chip removal device for metal mold processing according to claim 1, characterized in that: The top of the jet chamber is provided with a jet mechanism, which includes a jet nozzle, which is rotatably connected to the top of the jet chamber, and the air nozzle of the jet nozzle forms an angle of thirty to forty-five degrees with the vertical direction of the jet chamber.

4. A chip removal device for metal mold processing according to claim 3, characterized in that: The jet mechanism also includes a motor, a first gear and a second gear. The motor is mounted on the top wall inside the jet chamber. The first gear is mounted on the top outside the jet chamber and is transmission-connected to the motor. The jet nozzle is provided with a transmission part, which protrudes upward from the top wall of the jet chamber. The second gear is mounted on the transmission part and meshes with the first gear.

5. A chip removal device for metal mold processing according to any one of claims 1 to 4, characterized in that: A filter screen is arranged between the jet chamber and the collecting chamber.

6. A chip removal device for metal mold processing according to any one of claims 1 to 4, characterized in that: A collection drawer is arranged in the collection cavity.