Universal conversion die for standard profiles
By designing standard profile general conversion molds with detachable module core blocks and insert parts, the problem that existing molds cannot efficiently produce aluminum profiles with different pore sizes and wall thicknesses is solved, and cost reduction, production cycle shortening and storage space savings are achieved. Effect.
Patent Information
- Application Number
- CN202420960301.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-07
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-05-07
AI Technical Summary
Existing aluminum profile extrusion molds cannot efficiently produce aluminum profiles with different pore sizes and wall thicknesses, and the mold manufacturing cost is high, the production cycle is long, and the storage space demand is large.
A standard profile universal conversion mold is designed, including detachable module core blocks and insert parts. By replacing module core blocks and insert parts of different sizes, aluminum profiles with different apertures and wall thicknesses are realized.
It realizes the production of a variety of profiles with different pore sizes and wall thicknesses, reduces the production cost and processing cycle of molds, and saves storage space.
Smart Images

Figure CN222470264U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to an aluminum profile extrusion die, in particular to a universal conversion die for standard profiles. Background Art
[0002] Aluminum profiles are widely used in the industrial field, and aluminum profile extrusion is one of its important processing technologies. The manufacturing of aluminum profile extrusion process dies and the formulation of process methods will directly affect the quality, production cost and service life of aluminum extrusion profiles. For traditional extrusion die design, usually a set of dies can only produce one profile section, the mold manufacturing cost is high, the mold production and processing time is long, and due to the large number of molds and large size, a large storage space is also required.
[0003] The Chinese utility model patent No. 201620575791.5 discloses an insert-type die for extruding pipes with the same aperture but different wall thicknesses. The mother die is composed of a coaxial upper die and a lower die, and an annular insert is arranged in the mother die. The lower die is provided with a first die hole with a larger aperture. The lower die adopts a keyway to detachably set the annular insert. By changing the aperture of the second die hole and the annular inserts of the annular working belts of different diameters, pipes with different wall thicknesses can be produced. However, this technical solution can only realize the extrusion production of aluminum profiles with different wall thicknesses under the same aperture, and for pipes with different apertures, the entire die needs to be replaced. Utility Model Content
[0004] Technical purpose: In order to overcome the deficiencies in the prior art, the utility model provides a universal conversion die for standard profiles to achieve the extrusion production of aluminum profiles with different apertures and different wall thicknesses.
[0005] Technical solution: To achieve the above-mentioned purpose, the utility model discloses a universal conversion mold for standard profiles, comprising an upper mold and a lower mold connected to each other, the upper mold and the lower mold are coaxially arranged, the upper mold comprises a mold body, a plurality of first diversion holes are distributed circumferentially along the axis of the mold body, a first diversion bridge is formed between two adjacent first diversion holes, a detachable mold core block is also arranged on the end surface of the mold body, the mold core block is coaxially arranged with the mold body, a detachable insert portion is arranged on the lower mold, the insert portion comprises a welding chamber and a working belt and a mold hole located at the center of the welding chamber, and the mold core block can extend into the mold hole.
[0006] Furthermore, the core block is detachably connected to the upper mold via a plurality of first positioning pins.
[0007] Furthermore, the insert portion is detachably connected to the lower die via a rotating screw sleeve.
[0008] Furthermore, a second positioning pin is provided between the insert portion and the lower mold.
[0009] Furthermore, the upper mold also includes a flow guide mold coaxially connected to the mold body, and the flow guide mold and the core block are respectively located on two sides of the mold body.
[0010] Furthermore, the flow guide mold is provided with a second flow diversion hole corresponding to the first flow diversion hole, and a second flow diversion bridge corresponding to the first flow diversion bridge is formed between two adjacent second flow diversion holes.
[0011] Compared with the prior art, the beneficial effects of the utility model are:
[0012] The universal conversion mold for standard profiles of the utility model is provided with a detachable core block and an insert part. When in use, a set of molds can be used to produce a variety of profiles with different apertures and wall thicknesses by replacing core blocks and insert parts of different sizes, thereby reducing the production cost of the mold, shortening the mold processing cycle, and saving storage space in the warehouse. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a cross-sectional view of the upper die and lower die assembly structure;
[0014] Figure 2 It is the main view of the mold body in the upper mold;
[0015] Figure 3 It is the left view of the mold body in the upper mold;
[0016] Figure 4 This is the main view of the flow guide die in the upper die;
[0017] Figure 5 It is the right view of the flow guide die in the upper die;
[0018] Figure 6 This is the main view of the lower die;
[0019] Figure 7 This is the right view of the lower mold.
[0020] In the figure, 1. upper mold; 2. lower mold; 3. mold body; 4. first diversion hole; 5. first diversion bridge; 6. core block; 7. welding chamber; 8. mold hole; 9. working belt; 10. first positioning pin; 11. second positioning pin; 12. guide mold; 13. second diversion hole; 14. second diversion bridge; 15. insert part. DETAILED DESCRIPTION
[0021] The following is combined with Figure 1 To Attachment Figure 7 The principles and features of the present invention are described, and the examples given are only used to explain the present invention, and are not used to limit the scope of the present invention.
[0022] like Figure 1As shown, a universal conversion mold for standard profiles includes an upper mold 1 and a lower mold 2 that are connected to each other and coaxially arranged. The upper mold 1 and the lower mold 2 can be detachably connected in a conventional manner, such as being mutually clamped or connected by pins. The upper mold 1 includes a mold body 3 and a flow guide mold 12 that is coaxially arranged with the mold body 3.
[0023] like Figure 2 and Figure 3 As shown, on the mold body 3, with the axis of the mold body 3 as the center, a plurality of first diversion holes 4 are distributed along the circumference of the mold body 3, and a first diversion bridge 5 is formed between two adjacent first diversion holes 4. A detachable core block 6 is also provided on the end surface of the mold body 3, and the core block 6 is coaxially arranged with the mold body 3. The core block 6 and the mold body 3 can be detachably connected by a plurality of first positioning pins 10, or by other conventional methods.
[0024] like Figure 1 , Figure 4 and Figure 5 As shown, the flow guide die 12 and the mold body 3 can also be detachably connected in a conventional manner, such as being mutually clamped or connected by pins. The flow guide die 12 and the mold core block 6 are arranged opposite to each other and are respectively located on both sides of the mold body 3, playing a role in guiding the aluminum rod material. The flow guide die 12 is provided with a second diversion hole 13 corresponding to the first diversion hole 4, and a second diversion bridge 14 corresponding to the first diversion bridge 5 is formed between two adjacent second diversion holes 13. During the extrusion process of the aluminum profile, the aluminum rod first passes through the second diversion hole 13 on the flow guide die 12 and then enters the first diversion hole 4 on the mold body 3.
[0025] like Figure 6 and Figure 7 As shown, a detachable insert portion 15 is provided on the lower die 2, and the insert portion 15 includes a welding chamber 7 and a working belt 9 and a die hole 8 located at the center of the welding chamber 7, and the core block 6 can extend into the die hole 8. The insert portion 15 and the lower die 2 can be detachably connected by rotating the screw sleeve, and a plurality of second positioning pins 11 can be provided between the insert portion 15 and the lower die 2 for limiting to prevent the rotating screw sleeve from loosening.
[0026] During use, for the diversion die, a set of molds can realize the extrusion production of various profiles with different pore diameters and wall thicknesses by replacing the core blocks 6 and insert parts 15 of different sizes; for the flat die, a set of molds can realize the production of various profiles by replacing the insert parts 15 of different sizes.
[0027] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A universal conversion die for standard profiles, characterized in that: The invention comprises an upper die (1) and a lower die (2) which are connected to each other, wherein the upper die (1) and the lower die (2) are coaxially arranged, the upper die (1) comprises a die body (3), a plurality of first diversion holes (4) are distributed along the axis of the die body (3), a first diversion bridge (5) is formed between two adjacent first diversion holes (4), a detachable die core block (6) is also arranged on the end surface of the die body (3), the die core block (6) is coaxially arranged with the die body (3), a detachable insert part (15) is arranged on the lower die (2), the insert part (15) comprises a welding chamber (7) and a working belt (9) and a die hole (8) located at the center of the welding chamber (7), and the die core block (6) can extend into the die hole (8).
2. The universal conversion die for standard profiles according to claim 1, characterized in that: The core block (6) is detachably connected to the upper mold (1) via a plurality of first positioning pins (10).
3. The universal conversion die for standard profiles according to claim 1, characterized in that: The insert part (15) is detachably connected to the lower mold (2) via a rotating screw sleeve.
4. The universal conversion die for standard profiles according to claim 3, characterized in that: A second positioning pin (11) is also provided between the insert portion (15) and the lower die (2).
5. The universal conversion die for standard profiles according to claim 1, characterized in that: The upper mold (1) further comprises a flow guide mold (12) coaxially connected to the mold body (3); the flow guide mold (12) and the mold core block (6) are respectively located on two sides of the mold body (3).
6. The universal conversion die for standard profiles according to claim 5, characterized in that: The flow guide mold (12) is provided with a second flow diversion hole (13) corresponding to the first flow diversion hole (4), and a second flow diversion bridge (14) corresponding to the first flow diversion bridge (5) is formed between two adjacent second flow diversion holes (13).
Citation Information
Patent Citations
Crowded system is with sectional die utensil of different wall thickness tubular product in aperture
CN205995946U