Cutting device for sheet metal part machining

By designing a cutting device for sheet metal processing including a fixing mechanism and a vacuum cleaner mechanism of a moving component and a limiting component, the problems of inconvenience in fixing sheet metal and incomplete collection of waste chips in the prior art are solved, and the problem of inconvenient fixing of sheet metal and incomplete collection of waste chips is achieved. The stable fixation of sheet metal parts and efficient waste collection improve processing efficiency.

CN222471141UActive Publication Date: 2025-02-14DONGGUAN XINYANGYI PRECISION SHEET METAL MFG CO LTD
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Patent Information

Application Number
CN202421242149.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-03
Publication Date
2025-02-14
Estimated Expiration
2034-06-03

AI Technical Summary

Technical Problem

The existing cutting devices for sheet metal processing have inconvenience when fixing sheet metal parts, especially for shorter sheet metal parts that cannot be effectively fixed, which affects the processing effect, and the fixing process is time-consuming and labor-intensive and has poor results.

Method used

A cutting device for sheet metal processing is designed, using a fixing mechanism including a moving component and a limiting component. The worm and gear system are driven by a motor to move the moving block and the top plate, and the pressure plate is used to clamp and fix the sheet metal. At the same time, the device is equipped with a vacuum cleaner to collect waste chips generated during cutting through the fan and the straw system.

Benefits of technology

It realizes convenient fixation of sheet metal parts, prevents movement during processing, improves cutting effect, and effectively collects waste chips through vacuum cleaner mechanism, keeps the workbench clean, and improves processing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a cutting device for sheet metal part machining, and belongs to the technical field of sheet metal part machining, the cutting device comprises a shell, a box body is fixed on the lower surface of an inner cavity of the shell, a fixing mechanism for fixing a sheet metal part is arranged in the box body, a dust collection mechanism is arranged on the upper surface of the shell, and a moving module is fixed on the upper surface of the inner cavity of the shell; a second electric push rod is fixed to the lower surface of the moving module. According to the cutting device for sheet metal part machining, a worm is driven to rotate through a fixing mechanism and a motor, a worm gear, a rotating rod and two first gears are driven to rotate at the same time, a second gear and a lead screw are driven to rotate together through the first gears, two moving blocks move relatively at the same time, and the moving blocks drive a top plate to move together through a connecting rod; and the first electric push rod drives the pressing plate to move, so that the pressing plate clamps and fixes the sheet metal part, the sheet metal part is prevented from moving during machining to affect the cutting effect, the position can be adjusted according to the size of the sheet metal part, and fixing is convenient.
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Description

Technical Field

[0001] The utility model relates to the technical field of sheet metal processing, in particular to a cutting device for sheet metal processing. Background Art

[0002] Sheet metal parts are products processed by sheet metal technology. We cannot live without sheet metal parts in our lives. They have the characteristics of light weight, high strength, conductivity (can be used for electromagnetic shielding), good performance in large-scale mass production, etc. They have been widely used in electronics, communications, automobile industry, medical equipment and other fields.

[0003] For example, a Chinese patent (publication number: CN220515764U) discloses a cutting device for sheet metal processing, which includes an operating table, a support frame is fixedly installed on the upper surface of the operating table, a linear slide is arranged on the support frame, and a laser cutting head for cutting the sheet metal body is arranged on the outer side of the linear slide. The upper surface of the operating table is provided with a clamping mechanism for fastening the position of the sheet metal body. After the clamping mechanism of the utility model fastens the sheet metal body, the linear slide, the laser cutting head and the cleaning mechanism are started simultaneously. As the linear slide drives the laser cutting head to move in position to cut the sheet metal body, the generated smoke and dust can be effectively absorbed and concentrated in the interior of the concentration pipe during the process of being lifted or fallen, and then circulated through the guide pipe to the smoke filter element inserted in the filter cartridge, thereby effectively absorbing and collecting the generated smoke and dust without delaying the subsequent processing of the sheet metal body.

[0004] The above-mentioned cutting device for sheet metal processing still has certain shortcomings. The sheet metal body is directly inserted into the interior of the U-shaped groove, and then the screw is engaged and rotated inside the threaded hole, so that the pressure plate can be directly squeezed on the upper surface of the sheet metal body, thereby effectively fixing the position of the sheet metal body. Since the distance between the two U-shaped grooves cannot be adjusted, shorter sheet metals cannot be fixed, which affects the processing of the sheet metal parts. Moreover, fixing by rotating the lever is not only time-consuming and labor-intensive, but also has a poor fixing effect. Therefore, the present application proposes a cutting device for sheet metal processing to solve the above-mentioned problems. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model provides a cutting device for sheet metal processing, which has the advantage of convenient fixing and solves the problem of inconvenient fixing of the prior art cutting device for sheet metal processing.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a cutting device for sheet metal processing, comprising a shell, a box body is fixed to the lower surface of the inner cavity of the shell, a fixing mechanism for fixing the sheet metal is arranged inside the box body, a dust suction mechanism is arranged on the upper surface of the shell, a moving module is fixed to the upper surface of the inner cavity of the shell, a second electric push rod is fixed to the lower surface of the moving module, and a cutting machine is fixed to the output end of the second electric push rod;

[0007] The fixing mechanism includes a moving component and a limiting component. The moving component includes two vertical plates fixed between the upper and lower sides of the inner cavity of the box body, a motor fixed to the upper surface of the inner cavity of the box body, a worm fixed to the output shaft of the motor, a rotating rod rotatably connected between the two vertical plates through a bearing seat, a worm wheel fixed to the outer surface of the rotating rod and meshing with the worm, two first gears fixed to the outer surface of the rotating rod, four lead screws rotatably connected to the left and right sides of the inner cavity of the box body through a bearing seat, and a second gear fixed to the opposite side of the left and right lead screws and meshing with the first gears.

[0008] By adopting this technical solution, the sheet metal part is clamped and fixed by a fixing mechanism to prevent the sheet metal part from moving during the cutting process, and the waste chips generated during cutting are collected by the dust collection mechanism.

[0009] Furthermore, the limiting assembly includes a moving block threadedly connected to the outer surfaces of the front and rear screw rods, a connecting rod fixed to the two moving blocks and penetrating and extending to the outside of the box body, a top plate fixed to the upper surfaces of the two connecting rods, a first electric push rod fixed to the lower surface of the top plate, and a pressure plate fixed to the output end of the first electric push rod.

[0010] This technical solution is used to fix sheet metal parts.

[0011] Furthermore, two rotating holes are opened on the left side of the vertical plate, and the screw rod is rotatably connected to the inside of the rotating holes through bearings.

[0012] By adopting this technical solution, the stability of the screw rod during rotation is increased.

[0013] Furthermore, two sliding rods are fixed on opposite sides of the two vertical plates, and the moving blocks are slidably connected to the outer surfaces of the sliding rods.

[0014] By adopting this technical solution, the stability of the moving block is increased during movement.

[0015] Furthermore, the connecting rod is L-shaped, and circular holes are provided on both the left and right sides of the box body, and the connecting rod is slidably connected to the inside of the circular holes.

[0016] By adopting this technical solution, it is convenient for the moving block to drive the top plate to move through the connecting rod.

[0017] Furthermore, the dust suction mechanism includes a collection box fixed to the upper surface of the shell, a fan fixed to the upper surface of the collection box, a first suction pipe fixed to the input end of the fan, an air outlet pipe fixed to the output end of the fan, a filter fixed to the upper surface of the inner cavity of the collection box, and a second suction pipe fixed to the left and right sides of the collection box.

[0018] By adopting this technical solution, waste chips generated after cutting sheet metal parts can be collected.

[0019] Furthermore, the second suction pipe is U-shaped, and a dust collector head is fixed below two opposite sides of the second suction pipes.

[0020] By adopting this technical solution, the dust suction area is increased, which is conducive to collecting dust and waste chips into the collection box.

[0021] Furthermore, the first suction pipe is L-shaped, and the lower surface of the first suction pipe is fixed to the upper surface of the collection box.

[0022] By adopting this technical solution, the air in the collection box can be conveniently sucked into the first suction pipe and discharged through the air outlet pipe.

[0023] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0024] 1. The cutting device for sheet metal processing, through the fixing mechanism, the motor drives the worm to rotate, drives the worm wheel, the rotating rod and the two first gears to rotate at the same time, drives the second gear and the lead screw to rotate together through the first gear, so that the two moving blocks move relatively at the same time, the moving block drives the top plate to move together through the connecting rod, and the first electric push rod drives the pressure plate to move, so that the pressure plate clamps and fixes the sheet metal to prevent the sheet metal from moving during processing and affecting the cutting effect. Not only can the position be adjusted according to the size of the sheet metal, but it is also easy to fix.

[0025] 2. The cutting device for sheet metal processing uses a dust suction mechanism. The fan sucks dust and waste chips into the second suction pipe through the dust suction head and enters the collection box. The dust and waste chips remain in the collection box under the action of the filter, and the excess air is discharged through the first suction pipe and the air outlet pipe, which is convenient for collecting dust and waste chips and prevents waste chips from remaining on the workbench and affecting the processing of sheet metal parts. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a schematic diagram of the structure of the utility model;

[0027] Figure 2 This is a three-dimensional appearance diagram of the mobile module of the utility model;

[0028] Figure 3 It is a structural schematic diagram of the fixing mechanism of the utility model;

[0029] Figure 4 It is a schematic diagram of the top view of the structure of the utility model, the moving block and the connecting rod;

[0030] Figure 5 It is a structural schematic diagram of the dust collection mechanism of the utility model.

[0031] In the figure: 1. shell; 2. box body; 3. fixing mechanism; 301. motor; 302. worm; 303. vertical plate; 304. rotating rod; 305. worm wheel; 306. first gear; 307. second gear; 308. screw; 309. moving block; 310. connecting rod; 311. top plate; 312. first electric push rod; 313. pressing plate; 4. dust suction mechanism; 401. collecting box; 402. filter; 403. first suction pipe; 404. fan; 405. air outlet pipe; 406. second suction pipe; 5. moving module; 6. second electric push rod; 7. cutting machine. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0033] See also Figure 1-2 The cutting device for sheet metal processing in this embodiment includes a shell 1, and the front of the shell 1 is hinged with a hinge door for convenient opening and closing. A box 2 is fixed on the lower surface of the inner cavity of the shell 1, and two workbenches are fixed on the upper surface of the box 2 for placing sheet metal parts and conveniently cutting the sheet metal parts. A fixing mechanism 3 for fixing the sheet metal parts is provided inside the box 2, and the sheet metal parts are clamped and fixed by the fixing mechanism 3 to prevent the sheet metal parts from moving during the cutting process. A dust suction mechanism 4 is provided on the upper surface of the shell 1 for collecting waste chips generated during cutting. A moving module 5 is fixed on the upper surface of the inner cavity of the shell 1, and a second electric push rod 6 is fixed on the lower surface of the moving module 5. A cutting machine 7 is fixed on the output end of the second electric push rod 6. The cutting machine 7 is driven to move forward, backward, left and right by the moving module 5, and the cutting machine 7 is driven to move up and down by the second electric push rod 6, which is convenient for cutting sheet metal parts.

[0034] It should be noted that the mobile module 5 is a module that can move forward, backward, left and right in the prior art, and its working distance is not described in detail herein. The cutting machine 7 is a laser cutting device in the prior art, and its working distance is not described in detail herein.

[0035] See also Figure 3-4In order to fix the sheet metal, the fixing mechanism 3 in this embodiment includes a moving component and a limiting component. The moving component includes two vertical plates 303 fixed between the upper and lower sides of the inner cavity of the box body 2, a motor 301 fixed to the upper surface of the inner cavity of the box body 2, a worm 302 fixed to the output shaft of the motor 301, a rotating rod 304 rotatably connected between the two vertical plates 303 through a bearing seat, a worm wheel 305 fixed to the outer surface of the rotating rod 304 and meshing with the worm 302, two first gears 306 fixed to the outer surface of the rotating rod 304, four screw rods 308 rotatably connected to the left and right sides of the inner cavity of the box body 2 through a bearing seat, and a second gear 307 fixed to the opposite side of the left and right screw rods 308 and meshing with the first gear 306. The motor 301 drives the worm 302 to rotate, drives the worm wheel 305, the rotating rod 304 and the two first gears 306 to rotate simultaneously, and drives the second gear 307 and the screw rod 308 to rotate together through the first gear 306.

[0036] The limiting assembly includes a moving block 309 threadedly connected to the outer surfaces of the front and rear lead screws 308, a connecting rod 310 fixed to the two moving blocks 309 and penetrating and extending to the outside of the box body 2, a top plate 311 fixed to the upper surfaces of the two connecting rods 310, a first electric push rod 312 fixed to the lower surface of the top plate 311, and a pressure plate 313 fixed to the output end of the first electric push rod 312. The left and right sets of lead screws 308 rotate simultaneously, driving the two moving blocks 309 to move relative to or opposite to each other at the same time, and the moving block 309 drives the top plate 311, the first electric push rod 312 and the pressure plate 313 to move through the connecting rod 310.

[0037] Among them, two rotating holes are opened on the left side of the vertical plate 303, and the screw rod 308 is rotatably connected to the inside of the rotating hole through a bearing, thereby increasing the stability of the screw rod 308 when rotating. Two sliding rods are fixed on the opposite sides of the two vertical plates 303, and the moving block 309 is slidably connected to the outer surface of the sliding rod, thereby increasing the stability of the moving block 309 when moving.

[0038] In addition, the connecting rod 310 is L-shaped, and circular holes are opened on the left and right sides of the box body 2. The connecting rod 310 is slidably connected to the inside of the circular hole, so that the movable block 309 drives the top plate 311 to move through the connecting rod 310. The thread directions of the left and right screw rods 308 are opposite. By rotating the left and right sets of screw rods 308 at the same time, the two movable blocks 309 are driven to move relative to each other or opposite to each other at the same time.

[0039] In the fixing mechanism 3 of this embodiment, the motor 301 drives the worm 302 to rotate, and drives the worm wheel 305, the rotating rod 304 and the two first gears 306 to rotate simultaneously. The first gear 306 drives the second gear 307 and the screw rod 308 to rotate together, so that the two moving blocks 309 move relatively to each other at the same time. The moving block 309 drives the top plate 311 to move together through the connecting rod 310. The first electric push rod 312 drives the pressure plate 313 to move, so that the pressure plate 313 clamps and fixes the sheet metal to prevent the sheet metal from moving during processing and affecting the cutting effect.

[0040] See also Figure 5 In order to facilitate the collection of waste debris, the dust collection mechanism 4 in this embodiment includes a collection box 401 fixed to the upper surface of the shell 1, a fan 404 fixed to the upper surface of the collection box 401, a first suction pipe 403 fixed to the input end of the fan 404, an air outlet pipe 405 fixed to the output end of the fan 404, a filter 402 fixed to the upper surface of the inner cavity of the collection box 401, and a second suction pipe 406 fixed to the left and right sides of the collection box 401.

[0041] Among them, the second suction pipe 406 is U-shaped, and dust suction heads are fixed below the opposite sides of the two second suction pipes 406 to increase the dust suction area, which is beneficial for collecting dust and waste into the collection box 401. The first suction pipe 403 is L-shaped, and the lower surface of the first suction pipe 403 is fixed to the upper surface of the collection box 401, which is convenient for sucking air in the collection box 401 into the first suction pipe 403 and discharging it through the air outlet pipe 405.

[0042] In addition, a plurality of limit blocks are fixed on both the left and right sides of the shell 1 , and through holes are opened on the upper surfaces of the limit blocks. The second suction pipe 406 is fixed inside the through holes to increase the stability of the second suction pipe 406 .

[0043] The dust suction mechanism 4 in this embodiment, the fan 404 sucks dust and waste into the second suction pipe 406 through the dust suction head, and enters the collection box 401. The dust and waste remain in the collection box 401 under the action of the filter 402, and the excess air is discharged through the first suction pipe 403 and the air outlet pipe 405, which is convenient for collecting dust and waste and preventing waste from remaining on the workbench and affecting the processing of sheet metal parts.

[0044] The electrical components appearing in the text are all electrically connected to the controller and the power supply. The control method of the utility model is controlled by the controller. The control circuit of the controller can be realized by simple programming by technicians in this field. The provision of power supply is also common knowledge in this field. The utility model is mainly used to protect mechanical devices, so the utility model will no longer explain the control method and circuit connection in detail.

[0045] The working principle of the above embodiment is:

[0046] (1) When it is necessary to fix the sheet metal, first place the sheet metal on the workbench and start the motor 301. The motor 301 drives the worm 302 to rotate, and the worm 302 drives the worm wheel 305 and the rotating rod 304 to rotate together. The rotating rod 304 drives the two first gears 306 to rotate simultaneously, and the first gear 306 drives the second gear 307 and the screw rod 308 to rotate together. Since the threads of the left and right screw rods 308 are in opposite directions, the left and right sets of screw rods 308 rotate simultaneously, driving the two moving blocks 309 to move relatively at the same time. The moving block 309 drives the top plate 311 to move together through the connecting rod 310. After the top plate 311 moves to the appropriate position, the first electric push rod 312 is started. The first electric push rod 312 drives the pressure plate 313 to move, so that the pressure plate 313 clamps and fixes the sheet metal to prevent the sheet metal from moving during processing and affecting the cutting effect.

[0047] (2) When cutting the sheet metal, start the fan 404, and the fan 404 sucks the dust and waste into the second suction pipe 406 through the suction head. The dust and waste in the second suction pipe 406 will enter the collection box 401. The dust and waste will remain in the collection box 401 under the action of the filter 402. The excess air will enter the first suction pipe 403 and enter the air outlet pipe 405 through the first suction pipe 403, and finally be discharged through the air outlet pipe 405, so as to facilitate the collection of dust and waste and prevent the waste from remaining on the workbench and affecting the processing of the sheet metal.

Claims

1. A cutting device for sheet metal processing, comprising a housing (1), characterized in that: A box body (2) is fixed to the lower surface of the inner cavity of the shell (1); a fixing mechanism (3) for fixing the sheet metal part is provided inside the box body (2); a dust collecting mechanism (4) is provided on the upper surface of the shell (1); a moving module (5) is fixed to the upper surface of the inner cavity of the shell (1); a second electric push rod (6) is fixed to the lower surface of the moving module (5); and a cutting machine (7) is fixed to the output end of the second electric push rod (6); The fixing mechanism (3) comprises a moving assembly and a limiting assembly, wherein the moving assembly comprises two vertical plates (303) fixed between the upper and lower sides of the inner cavity of the box body (2), a motor (301) fixed to the upper surface of the inner cavity of the box body (2), a worm (302) fixed to the output shaft of the motor (301), a rotating rod (304) rotatably connected between the two vertical plates (303) via a bearing seat, a worm wheel (305) fixed to the outer surface of the rotating rod (304) and meshing with the worm (302), two first gears (306) fixed to the outer surface of the rotating rod (304), four screw rods (308) rotatably connected to the left and right sides of the inner cavity of the box body (2) via a bearing seat, and a second gear (307) fixed to the opposite side of the two screw rods (308) and meshing with the first gear (306).

2. A cutting device for sheet metal processing according to claim 1, characterized in that: The limit assembly comprises a moving block (309) threadedly connected to the outer surfaces of the front and rear lead screws (308), a connecting rod (310) fixed to the two moving blocks (309) and penetrating and extending to the outside of the box (2), a top plate (311) fixed to the upper surfaces of the two connecting rods (310), a first electric push rod (312) fixed to the lower surface of the top plate (311), and a pressure plate (313) fixed to the output end of the first electric push rod (312).

3. A cutting device for sheet metal processing according to claim 1, characterized in that: Two rotating holes are provided on the left side of the vertical plate (303), and the screw rod (308) is rotatably connected to the inside of the rotating holes via bearings.

4. A cutting device for sheet metal processing according to claim 2, characterized in that: Two sliding rods are fixed on opposite sides of the two vertical plates (303), and the moving blocks (309) are slidably connected to the outer surfaces of the sliding rods.

5. A cutting device for sheet metal processing according to claim 2, characterized in that: The connecting rod (310) is L-shaped, and circular holes are provided on both the left and right sides of the box body (2), and the connecting rod (310) is slidably connected to the inside of the circular holes.

6. A cutting device for sheet metal processing according to claim 1, characterized in that: The dust collection mechanism (4) comprises a collection box (401) fixed to the upper surface of the housing (1), a fan (404) fixed to the upper surface of the collection box (401), a first suction pipe (403) fixed to the input end of the fan (404), an air outlet pipe (405) fixed to the output end of the fan (404), a filter screen (402) fixed to the upper surface of the inner cavity of the collection box (401), and second suction pipes (406) fixed to the left and right sides of the collection box (401).

7. A cutting device for sheet metal processing according to claim 6, characterized in that: The second suction pipe (406) is U-shaped, and a dust suction head is fixed below two opposite sides of the second suction pipes (406).

8. A cutting device for sheet metal processing according to claim 6, characterized in that: The first suction tube (403) is L-shaped, and the lower surface of the first suction tube (403) is fixed to the upper surface of the collection box (401).

Citation Information

Patent Citations

  • Cutting device for sheet metal part machining

    CN220515764U