Axis drawing device

By designing an automated device for shaft core pulling, the problems of material deformation and low efficiency caused by manual knocking are solved, and efficient and automated shaft core pulling is achieved, improving the quality of the recycled materials.

CN222471427UActive Publication Date: 2025-02-14DAWN ZHONGSHAN ALUMINUM CO LTD
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Patent Information

Application Number
CN202323607415.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-28
Publication Date
2025-02-14
Estimated Expiration
2033-12-28

AI Technical Summary

Technical Problem

In the recycling process, manual tapping of the shaft core causes deformation, time-consuming, low efficiency, and easy to cause the shaft core to break, affecting the quality of the material.

Method used

A shaft core pulling device is designed, including support, mold, nail pulling mechanism and hydraulic station. Using components such as slide rails, sliders, clamp seats and fixtures, the pulling of the shaft core is automatically completed through hydraulic and cylinder drive. process.

Benefits of technology

It effectively reduces the labor intensity of staff, improves operating efficiency, improves the quality of recycled materials, and avoids problems such as shaft core breakage.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222471427U_ABST
    Figure CN222471427U_ABST
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Abstract

The utility model discloses an axis drawing device which comprises a support, a die, a nail pulling mechanism and a hydraulic station, the nail pulling mechanism comprises a sliding rail, a sliding block, a clamping seat, a clamp arranged on the clamping seat in a sliding mode, an oil cylinder used for driving the clamping seat to move on the sliding rail and an air cylinder used for driving the clamp to be opened and closed, the clamp comprises a connecting block, a fixing column, a clamping plate arranged at the front end of the connecting block, a guide screw arranged on the upper surface of the clamping plate and a guide cover plate, a guide groove is formed in the guide cover plate, the guide screw extends out of the guide cover plate through the guide groove, the corresponding right-angle sides of the clamping plate are oppositely arranged, and the direction of the guide groove is the same as that of the bevel edge of the clamping plate. A spring is arranged between the fixing column and the clamping plate, the support is provided with a front limiting switch and a rear limiting switch which are used for sensing the position of the sliding block, the clamp is right opposite to the mold, and the mold is used for penetrating through a stainless steel axis. According to the utility model, the labor intensity of workers can be effectively reduced, the working efficiency is improved, and the quality of recycled material products is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of shaft center drawing, in particular to a shaft center drawing device. Background Art

[0002] The structure of the magnetic roller component used in printers and copiers is composed of a three-pronged or multi-pronged tube body and shaft cores at both ends. The shaft core is usually made of stainless steel, and the three-pronged or multi-pronged tube body is usually made of aluminum alloy. The magnetic roller component usually uses hydraulic equipment to press the shaft core into the end of the aluminum alloy tube body so that it is fastened to the two ends of the aluminum alloy tube, which plays a supporting role when the magnetic roller component rotates in the printer copier. Defective products produced during the production process are usually returned to the factory for recycling. Before recycling, the stainless steel part of the magnetic roller component and the aluminum alloy three-pronged or multi-pronged tube body need to be sorted and recycled. During sorting and recycling, the pressed stainless steel shaft core needs to be pulled out of the three-pronged or multi-pronged tube body for material sorting.

[0003] The defects of the existing technology are as follows: manual tapping of the shaft core causes it to deform and fall off. It is labor-intensive, time-consuming and inefficient. Manual tapping of the shaft core end can easily break the shaft core into two sections, and stainless steel materials can easily break in the three-pronged or multi-pronged tube body. Different materials are mixed during recycling, resulting in changes in the content of metal elements in the recycled aluminum, affecting the quality and performance of the material products. Utility Model Content

[0004] The utility model aims to provide an axial drawing device to improve the working efficiency and the quality of the produced film.

[0005] To achieve the above purpose, the utility model provides the following solutions:

[0006] A shaft center pulling device comprises a support, a mold and a nail pulling mechanism arranged on the support, and a hydraulic station for providing hydraulic pressure for the nail pulling mechanism, wherein the nail pulling mechanism comprises a slide rail arranged on the support, a slider arranged on the slide rail, a clamp seat arranged on the slider, and a clamp slidably arranged on the clamp seat, a cylinder for driving the clamp seat to move on the slide rail, and a cylinder for driving the clamp to open and close, the clamp comprises a connecting block arranged on the clamp seat, a fixing column, a right-angled triangular clamp plate arranged at the front end of the connecting block and arranged oppositely, a guide screw arranged on the upper surface of the clamp plate, and a guide cover plate buckled on the clamp seat, a guide groove is provided on the guide cover plate, the guide screw extends out of the guide cover plate through the guide groove, the corresponding right-angled sides of the clamp plate are arranged oppositely, the direction of the guide groove is the same as the direction of the hypotenuse of the clamp plate, a spring is arranged between the fixing column and the clamp plate, a front limit switch and a rear limit switch for sensing the position of the slider are arranged on the support, the clamp is directly opposite to the mold, and the mold is used to penetrate a stainless steel shaft center.

[0007] Preferably, a connecting rubber stick is provided between the cylinder and the connecting block.

[0008] Preferably, a control electrical box is also provided on the support.

[0009] Preferably, a foot switch is provided at the bottom of the support.

[0010] Preferably, a discharge groove is provided below the clamp seat, and the discharge groove is arranged to be inclined downward and is used to receive the axis cut off by the nail pulling mechanism.

[0011] Preferably, the guide cover plate is fixedly connected to the clamping seat by fixing screws.

[0012] Compared with the prior art, the utility model has achieved the following technical effects:

[0013] 1. The utility model can effectively reduce the labor intensity of the staff, improve the working efficiency and improve the quality of the recycled material products. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the technical solutions in the present invention or the prior art, the drawings required for use in the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0015] Figure 1 It is a schematic diagram of the structure of the utility model;

[0016] Figure 2 It is a top view of the utility model;

[0017] Figure 3 This is a schematic diagram of the structure of the guide cover plate of the utility model;

[0018] Figure 4 It is a structural schematic diagram of the mold of the utility model;

[0019] Among them, 1. foot switch; 2. control box; 3. slider; 4. guide rail; 5. guide screw; 6. fixing screw; 7. discharge groove; 8. hydraulic station; 9. guide cover; 10. guide groove; 11. oil cylinder; 12. air cylinder; 13. connecting rubber stick; 14. clamp seat; 15. connecting block; 16. spring; 17. fixture; 18. axis; 19. rear limit switch; 20. front limit switch; 21. mold. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] The utility model aims to provide an axial drawing device to improve the working efficiency and the quality of the produced film.

[0022] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0023] refer to Figures 1 to 3 , an axial pulling device, comprising a support, a mold and a nail pulling mechanism arranged on the support, and a hydraulic station for providing hydraulic pressure for the nail pulling mechanism, the nail pulling mechanism comprises a slide rail arranged on the support, a slider arranged on the slide rail, a clamp seat arranged on the slider, and a clamp slidably arranged on the clamp seat, a cylinder for driving the clamp seat to move on the slide rail, and a cylinder for driving the clamp to open and close, the clamp comprises a connecting block arranged on the clamp seat, a fixing column, a right-angled triangular clamp plate arranged at the front end of the connecting block and arranged oppositely, and a guide plate arranged on the upper surface of the clamp plate. A guide screw and a guide cover plate buckled on the clamp seat, a guide groove is opened on the guide cover plate, the guide screw extends out of the guide cover plate through the guide groove, the corresponding right-angle sides of the clamp plate are relatively arranged, the direction of the guide groove is the same as the direction of the hypotenuse of the clamp plate, a spring is arranged between the fixed column and the clamp plate, a front limit switch and a rear limit switch for sensing the position of the slider are arranged on the support, the clamp is directly opposite to the mold, and the mold is used to pass a stainless steel axis; the utility model can effectively reduce the labor intensity of the staff, improve the working efficiency and improve the quality of the recycled material products.

[0024] refer to Figure 1 A connecting rubber stick is provided between the cylinder and the connecting block.

[0025] refer to Figure 1 A control electrical box is also provided on the support.

[0026] refer to Figure 1 A foot switch is arranged at the bottom of the support.

[0027] refer to Figure 1 A discharge groove is arranged below the clamp seat, and the discharge groove is arranged obliquely downward and is used to receive the axis cut off by the nail pulling mechanism.

[0028] refer to Figure 1 The guide cover plate is fixedly connected to the clamp seat by fixing screws.

[0029] The method of using the utility model is as follows:

[0030] Step 1: Place the mold into the mold base;

[0031] Step 2: Turn on the power switch of the control box;

[0032] Step 3: Insert the aluminum tube product with a stainless steel shaft core at the head into the mold hole;

[0033] Step 4: The operator steps on the foot switch;

[0034] Step 5: The oil cylinder pushes the clamping seat out along the guide rail;

[0035] Step 6: When the side slider reaches the front limit switch, the clamp stops moving forward;

[0036] Step 7: The cylinder extends to push the connecting glue stick and the connecting block forward, and the clamp extends forward along the guide groove of the guide cover;

[0037] Step 8: Clamp the stainless steel shaft core on both sides of the clip;

[0038] Step 9: The cylinder retracts and the clamp is dragged back along the guide rail. It stops when the rear limit switch senses the slider on the side.

[0039] Step 10: The cylinder retracts and the fixture moves forward along the guide groove of the guide cover;

[0040] Step 11: The clamp releases the stainless steel shaft core, and the stainless steel shaft core falls down along the discharge chute into the collection box;

[0041] Step 12: Repeat steps 1 to 11.

[0042] Adaptive changes made according to actual needs are all within the protection scope of this utility model.

[0043] It should be noted that it is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or basic features of the present invention. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention. Any reference numerals in the claims should not be regarded as limiting the claims involved.

Claims

1. A shaft center drawing device, characterized in that: The invention relates to a hydraulic station for providing hydraulic pressure for the nail pulling mechanism, wherein the nail pulling mechanism comprises a slide rail arranged on the support, a slider arranged on the slide rail, a clamp seat arranged on the slider, a clamp slidably arranged on the clamp seat, a cylinder for driving the clamp seat to move on the slide rail, and a cylinder for driving the clamp to open and close. The clamp comprises a connecting block arranged on the clamp seat, a fixing column, a right-angled triangular clamp plate arranged at the front end of the connecting block and opposite to each other, a guide screw arranged on the upper surface of the clamp plate, and a guide cover plate buckled on the clamp seat, wherein a guide groove is provided on the guide cover plate, the guide screw extends out of the guide cover plate through the guide groove, the corresponding right-angled sides of the clamp plate are arranged opposite to each other, the direction of the guide groove is the same as the direction of the hypotenuse of the clamp plate, a spring is arranged between the fixing column and the clamp plate, a front limit switch and a rear limit switch for sensing the position of the slider are arranged on the support, the clamp is directly opposite to the mold, and the mold is used to pass a stainless steel axis.

2. The shaft center drawing device according to claim 1, characterized in that: A connecting rubber stick is arranged between the cylinder and the connecting block.

3. The shaft center drawing device according to claim 1, characterized in that: A control electric box is also arranged on the support.

4. The shaft center drawing device according to claim 1, characterized in that: A foot switch is arranged at the bottom of the support.

5. The shaft center drawing device according to claim 1, characterized in that: A discharge groove is arranged below the clamp seat, and the discharge groove is arranged obliquely downward and is used to receive the axis cut off by the nail pulling mechanism.

6. The shaft center drawing device according to claim 1, characterized in that: The guide cover plate is fixedly connected to the clamping seat via fixing screws.