Deburring device for lead-calcium alloy production
By designing a deburring device for lead-calcium alloy production including worm, bevel gear set and electric push rod, the problem of difficulty in removing burrs at the inclined edges and end outer walls of lead-calcium alloy parts in the prior art is solved, and more efficient and Flexible deburring operation.
Patent Information
- Application Number
- CN202421265208.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-05
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-06-05
AI Technical Summary
The prior art is difficult to effectively remove burrs on the inclined edges of the lead-calcium alloy surface, and burrs on the outer wall of the end cannot be removed during clamping, which adds an operation process.
A deburring device for lead-calcium alloy production is designed, using components such as worms, bevel gear sets and electric push rods to realize multi-angle rotation of the grinding brush, which can effectively remove burrs on the inclined surface and end outer wall of lead-calcium alloy. .
This device can facilitate the removal of burrs on the oblique edges of the lead-calcium alloy surface, reduce operational processes, and improve the efficiency and flexibility of deburring.
Smart Images

Figure CN222471868U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of lead-calcium alloy production, in particular to a deburring device for lead-calcium alloy production. Background Art
[0002] Lead-calcium alloy is a calcium-containing lead alloy used to manufacture maintenance-free lead-acid battery grids, especially negative grids, with a calcium content of only about 0.1%.
[0003] For example, patent number CN207930442U is a deburring equipment for alloy product production and processing, including a shell, push rod motors are fixed on both sides of the inner top wall of the shell, mounting plates are fixed on the piston rods of the two push rod motors, sliding blocks are connected to the side surfaces of the mounting plates, the sliding blocks are slidably set inside the slide rail, and an electric slide is set under the mounting plate. The above document still has shortcomings. When in use, the first clamping plate and the second clamping plate are provided to facilitate the fixing of the alloy steel pipe. At the same time, by turning the hand wheel, the distance between the first clamping plate and the second clamping plate can be changed, so that alloy steel pipes of different lengths can be fixed, and the convenient fixing increases the scope of use. The mounting plate is convenient for changing the height of the grinding brush. A first drive motor, a second drive motor and an electric slide are also provided, so as to facilitate the removal of burrs on the surface of the alloy steel pipe and increase the processing range. However, when the above-mentioned burr removal setting is required to deburr the lead-calcium alloy part, the grinding brush can only remove the burrs on the horizontal surface of the outer wall of the lead-calcium alloy part. When the surface of the lead-calcium alloy part has an inclined edge, it will be inconvenient to remove the burrs on the inclined edge of the lead-calcium alloy part. At the same time, when the splint in the above-mentioned document is used to clamp the lead-calcium alloy part, the splint is wrapped around the outer wall of the end of the lead-calcium alloy part, and the outer wall of the end of the lead-calcium alloy part cannot be deburred, and subsequent processing is required, which increases the operating procedures. Utility Model Content
[0004] The utility model aims to solve the problem that it is inconvenient to remove the burrs on the inclined edges of the surface of lead-calcium alloy parts, and proposes a deburring device for lead-calcium alloy production.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A deburring device for lead-calcium alloy production is designed, comprising a frame and a first bracket, wherein the first bracket is fixedly connected to the inside of the frame, a clamping mechanism is arranged above the first bracket, an electric slider is slidably connected to the inside of the frame, a second bracket is fixedly connected below the electric slider, a lead screw nut is slidably connected to the inside of the second bracket, a third bracket is fixedly connected below the lead screw nut, and a rotating mechanism is arranged inside the third bracket.
[0007] Preferably, the rotating mechanism includes a worm, the outer walls at both ends of the worm are rotatably connected to the third bracket via bearings, the end of the worm is fixedly connected to a first handle, the worm is meshingly connected to a worm wheel, a first rotating rod is fixedly connected below the worm wheel, the outer wall of the first rotating rod is rotatably connected to the third bracket via a bearing, the end of the first rotating rod is fixedly connected to a bevel gear set, the bevel gear set is fixedly connected to the outer wall of the second rotating rod, the outer walls at both ends of the second rotating rod are rotatably connected to the third bracket via bearings, and the outer wall of the second rotating rod is fixedly connected to a vertical rod.
[0008] Preferably, the clamping mechanism includes a stud, the outer walls at both ends of the stud are rotatably connected to the first bracket via bearings, a second handle is fixedly connected to the end of the stud, two threaded blocks are threadedly connected to the outer wall of the stud, a cross plate is fixedly connected to the upper surface of the threaded block, a clamping block is rotatably connected to the inner side of the cross plate via bearings, the clamping block on the left side is fixedly connected to the output shaft of the first motor, and the first motor is fixedly connected to the outer wall of the cross plate on the left side.
[0009] Preferably, an electric push rod is fixedly connected to the end of the vertical rod, a second motor is fixedly connected to the output end of the electric push rod, and a grinding brush is fixedly connected to the output end of the second motor.
[0010] Preferably, the lead screw nut is threadedly connected to the outer wall of the lead screw, and the outer walls at both ends of the lead screw are rotatably connected to the second bracket through bearings.
[0011] Preferably, a lead-calcium alloy piece is provided between the two clamping blocks.
[0012] The utility model proposes a deburring device for lead-calcium alloy production, which has the beneficial effects of: through the cooperation between the worm, the first handle, the worm wheel, the first rotating rod, the bevel gear group, the second rotating rod and the vertical rod, the first handle drives the worm to rotate, the worm drives the worm wheel to rotate, the worm wheel first rotating rod rotates, the first rotating rod drives the bevel gear group to rotate, the bevel gear group drives the second rotating rod to rotate, the second rotating rod drives the vertical rod to rotate, the vertical rod drives the electric push rod to rotate, and then drives the grinding brush to rotate, so that the grinding brush is at an angle that can deburr the inclined surface of the lead-calcium alloy part, the first handle is stopped, and the inclined surface of the lead-calcium alloy part is deburred by the grinding brush. The inclination angle of the grinding brush can be adjusted. When the surface of the lead-calcium alloy part has an inclined edge, it will be convenient to remove the burrs on the inclined edge of the surface of the lead-calcium alloy part.
[0013] Through the cooperation between the stud, the second handle, the threaded block, the cross plate, the clamping block and the first motor, the second handle drives the stud to rotate, the stud drives the two threaded blocks to move, the threaded block drives the cross plate to move, the cross plate drives the clamping block to move, the clamping blocks on both sides are in contact with the outer wall of the lead-calcium alloy part to clamp and position the lead-calcium alloy part, the first motor drives the clamping block on the left to rotate, and then drives the lead-calcium alloy part to rotate, and use the grinding brush to deburr multiple surfaces of the lead-calcium alloy part. When deburring, the clamping block contacts the end of the lead-calcium alloy part, and the grinding brush can deburr the outer wall of the end of the lead-calcium alloy part. The outer wall of the end of the lead-calcium alloy part can be deburred without the need for subsequent processing, thereby reducing the operating procedures. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the structure of the utility model;
[0015] Figure 2 It is a structural sectional view of the utility model;
[0016] Figure 3 It is a schematic diagram of the structure of the connection between the stud, the second handle and the threaded block in the utility model;
[0017] Figure 4 It is a structural schematic diagram of the connection between the first motor, the clamping block and the transverse plate in the utility model;
[0018] Figure 5 It is a structural schematic diagram of the connection between the vertical rod, the first rotating rod and the second rotating rod in the utility model;
[0019] Figure 6 It is a structural schematic diagram of the first handle connection of the worm and the worm wheel in the utility model.
[0020] In the figure: 1, frame, 2, first bracket, 3, rotating mechanism, 301, worm, 302, first handle, 303, worm wheel, 304, first rotating rod, 305, bevel gear set, 306, second rotating rod, 307, vertical rod, 4, clamping mechanism, 401, stud, 402, second handle, 403, threaded block, 404, cross plate, 405, clamping block, 406, first motor, 4a1, slider, 4a2, slide rod, 5, electric slide, 6, second bracket, 7, screw nut, 8, third bracket, 9, electric push rod, 10, second motor, 11, grinding brush, 12, screw, 13, lead-calcium alloy part. DETAILED DESCRIPTION
[0021] The utility model is further described below in conjunction with the accompanying drawings:
[0022] Embodiment 1:
[0023] See attached Figure 1-6 : In this embodiment, a deburring device for lead-calcium alloy production includes a frame 1 and a first bracket 2, the first bracket 2 is fixedly connected to the inside of the frame 1, a clamping mechanism 4 is arranged above the first bracket 2, the clamping mechanism 4 clamps the lead-calcium alloy part 13, an electric slider 5 is slidably connected to the inside of the frame 1, the electric slider 5 controls the forward and backward movement of the grinding brush 11, and a second bracket 6 is fixedly connected below the electric slider 5;
[0024] The second bracket 6 is internally slidably connected with a lead screw nut 7, which slides inside the second bracket 6. A third bracket 8 is fixedly connected below the lead screw nut 7. The lead screw nut 7 drives the third bracket 8 to move, thereby adjusting the left and right position of the grinding brush 11. A rotating mechanism 3 is arranged inside the third bracket 8, and the rotating mechanism 3 adjusts the inclination angle of the grinding brush 11. The lead screw nut 7 is threadedly connected to the outer wall of the lead screw 12, and the lead screw 12 drives the lead screw nut 12 to slide. The outer walls at both ends of the lead screw 12 are rotatably connected to the second bracket 6 through bearings, and the lead screw 12 is connected to an external power source motor.
[0025] The rotating mechanism 3 includes a worm 301, a first handle 302, a worm wheel 303, a first rotating rod 304, a bevel gear set 305, a second rotating rod 306 and a vertical rod 307. The outer walls of both ends of the worm 301 are rotatably connected to the third bracket 8 through bearings. The first handle 302 is fixedly connected to the end of the worm 301, and the first handle 302 drives the worm 301 to rotate. The worm 301 is meshed and connected with the worm wheel 303. The worm 301 drives the worm wheel 303 to rotate. The first rotating rod 304 is fixedly connected below the worm wheel 303. The worm wheel 303 drives the first rotating rod 304 to rotate. The outer wall of the first rotating rod 304 is rotatably connected to the third bracket 8 through bearings. The bevel gear set 305 is fixedly connected to the end of the first rotating rod 304, and the first rotating rod 304 drives the bevel gear set 305 to rotate.
[0026] The bevel gear set 305 is fixedly connected to the outer wall of the second rotating rod 306, and the bevel gear set 305 drives the second rotating rod 306 to rotate. The outer walls at both ends of the second rotating rod 306 are rotatably connected to the third bracket 8 through bearings. The outer wall of the second rotating rod 306 is fixedly connected to a vertical rod 307, and the second rotating rod 306 drives the vertical rod 307 to rotate. The end of the vertical rod 307 is fixedly connected to an electric push rod 9, and the vertical rod 307 drives the electric push rod 9 to rotate. The output end of the electric push rod 9 is fixedly connected to a second motor 10, and the electric push rod 9 drives the second motor 10 to move so that the height of the grinding 11 in the vertical direction changes. The output end of the second motor 10 is fixedly connected to a grinding brush 11, and the second motor 10 drives the grinding brush 11 to rotate. The structural material of the grinding brush 11 is the same as that of a deburring device for alloy product production and processing with patent number CN207930442U;
[0027] The first handle 302 drives the worm 301 to rotate, the worm 301 drives the worm wheel 303 to rotate, the first rotating rod 304 of the worm wheel 303 rotates, the first rotating rod 304 drives the bevel gear set 305 to rotate, the bevel gear set 305 drives the second rotating rod 306 to rotate, the second rotating rod 306 drives the vertical rod 307 to rotate, the vertical rod 307 drives the electric push rod 9 to rotate, and then drives the grinding brush 11 to rotate, so that the grinding brush 11 is at an angle that can deburr the inclined surface of the lead-calcium alloy part 13. Stop rotating the first handle 302, use the grinding brush 11 to deburr the inclined surface of the lead-calcium alloy part 13, the inclination angle of the grinding brush 11 can be adjusted, when the surface of the lead-calcium alloy part 13 has an inclined edge, it will be convenient to remove the burrs on the inclined edge of the surface of the lead-calcium alloy part 13.
[0028] The clamping mechanism 4 includes a stud 401, a second handle 402, a threaded block 403, a cross plate 404, a clamping block 405 and a first motor 406. The outer walls of both ends of the stud 401 are rotatably connected to the first bracket 2 through bearings. The end of the stud 401 is fixedly connected to the second handle 402, and the second handle 402 drives the stud 401 to rotate. The outer wall of the stud 401 is threadedly connected to two threaded blocks 403, and the stud 401 drives the two threaded blocks 403 to move.
[0029] A transverse plate 404 is fixedly connected to the upper surface of the threaded block 403, and the threaded block 403 drives the transverse plate 404 to move. A clamping block 405 is rotatably connected to the inner side of the transverse plate 404 through a bearing, and the transverse plate 404 drives the clamping block 405 to move. The left clamping block 405 is fixedly connected to the output shaft of the first motor 406, and the first motor 406 drives the left clamping block 405 to rotate. The first motor 406 is fixedly connected to the outer wall of the left transverse plate 404. A lead-calcium alloy piece 13 is arranged between the two clamping blocks 405, and the two clamping blocks 405 clamp and fix the lead-calcium alloy piece 13.
[0030] The second handle 402 drives the stud 401 to rotate, the stud 401 drives the two threaded blocks 403 to move, the threaded block 403 drives the cross plate 404 to move, the cross plate 404 drives the clamping block 405 to move, the clamping blocks 405 on both sides are in contact with the outer wall of the lead-calcium alloy part 13 to clamp and position the lead-calcium alloy part 13, the first motor 406, the first motor 406 drives the clamping block 405 on the left to rotate, and then drives the lead-calcium alloy part 13 to rotate, and the grinding brush 13 is used to deburr multiple surfaces of the lead-calcium alloy part 13. When deburring, the clamping block 405 contacts the end of the lead-calcium alloy part 13, and the grinding brush 11 can deburr the outer wall of the end of the lead-calcium alloy part 13. The outer wall of the end of the lead-calcium alloy part 13 can be deburred without the need for subsequent processing, thereby reducing the operating procedures.
[0031] Working principle:
[0032] When the lead-calcium alloy part 13 is deburred using a deburring device for the production of lead-calcium alloy;
[0033] Lead-calcium alloy parts clamping stage:
[0034] Place the lead-calcium alloy part 13 to be deburred between the two clamping blocks 405, turn the second handle 402, the second handle 402 drives the stud 401 to rotate, the stud 401 drives the two threaded blocks 403 to move, the threaded blocks 403 drive the cross plate 404 to move, the cross plate 404 drives the clamping blocks 405 to move, the clamping blocks 405 on both sides are in contact with the outer wall of the lead-calcium alloy part 13 to clamp and position the lead-calcium alloy part 13;
[0035] Deburring stage of lead-calcium alloy parts:
[0036] The second motor 10 drives the grinding brush 11 to rotate, and the electric push rod 9 drives the second motor 10 to move downward, so that the grinding brush 11 is at a height capable of deburring the lead-calcium alloy part 13. The external power supply controls the lead screw 12 to rotate, and the lead screw 12 drives the lead screw nut 7 to slide in the left and right directions, thereby causing the grinding brush 11 to move in the left and right directions. The grinding brush 11 deburrs the outer wall of the lead-calcium alloy part 13, and the first motor 406 is started. The first motor 406 drives the clamping block 405 on the left to rotate, thereby driving the lead-calcium alloy part 13 to rotate, and the grinding brush 13 is used to deburr multiple surfaces of the lead-calcium alloy part 13. When deburring, the clamping block 405 contacts the end of the lead-calcium alloy part 13, and the grinding brush 11 can deburr the outer wall of the end of the lead-calcium alloy part 13. The outer wall of the end of the lead-calcium alloy part 13 can be deburred without the need for subsequent processing, thereby reducing the operating procedures;
[0037] When it is necessary to deburr the inclined edge of the lead-calcium alloy part 13, rotate the first handle 302, the first handle 302 drives the worm 301 to rotate, the worm 301 drives the worm wheel 303 to rotate, the first rotating rod 304 of the worm wheel 303 rotates, the first rotating rod 304 drives the bevel gear set 305 to rotate, the bevel gear set 305 drives the second rotating rod 306 to rotate, the second rotating rod 306 drives the vertical rod 307 to rotate, the vertical rod 307 drives the electric push rod 9 to rotate, and then drives the grinding brush 11 to rotate, so that the grinding brush 11 is at an angle that can deburr the inclined surface of the lead-calcium alloy part 13. Stop rotating the first handle 302, use the grinding brush 11 to deburr the inclined surface of the lead-calcium alloy part 13, the inclination angle of the grinding brush 11 can be adjusted, when the surface of the lead-calcium alloy part 13 has an inclined edge, it will be convenient to remove the burrs on the inclined edge of the surface of the lead-calcium alloy part 13.
[0038] Embodiment 2:
[0039] Refer to the attached Figure 1-6: In this embodiment, a deburring device for lead-calcium alloy production, the clamping mechanism 4 also includes a slider 4a1 and a slide bar 4a2, the slider 4a1 is fixedly connected to the bottom of the cross plate 404, the cross plate 404 drives the slider 4a1 to move, the slider 4a1 is slidably connected to the outer wall of the slide bar 4a2, the slider 4a1 slides on the outer wall of the slide bar 4a2, and both ends of the slide bar 4a2 are fixedly connected to the first bracket 2;
[0040] Through the cooperation between the slider 4a1 and the slide rod 4a2, the cross plate 404 drives the slider 4a1 to move when it moves, and the slider 4a1 slides on the outer wall of the slide rod 4a2. The slider 4a1 and the slide rod 4a2 guide the movement of the cross plate 404.
[0041] Working principle:
[0042] When the cross plate 404 moves, it drives the slider 4a1 to move. The slider 4a1 slides on the outer wall of the slide rod 4a2. The slider 4a1 and the slide rod 4a2 guide the movement of the cross plate 404.
[0043] Although the present invention has been shown and described with reference to the preferred embodiments, it will be understood by those skilled in the art that various changes in form and details may be made therein within the scope of the claims.
Claims
1. A deburring device for lead-calcium alloy production, comprising a frame (1) and a first bracket (2), wherein the first bracket (2) is fixedly connected to the inside of the frame (1), characterized in that: A clamping mechanism (4) is arranged above the first bracket (2); an electric slider (5) is slidably connected to the interior of the frame (1); a second bracket (6) is fixedly connected below the electric slider (5); a lead screw nut (7) is slidably connected to the interior of the second bracket (6); a third bracket (8) is fixedly connected below the lead screw nut (7); and a rotating mechanism (3) is arranged inside the third bracket (8).
2. A deburring device for lead-calcium alloy production according to claim 1, characterized in that: The rotating mechanism (3) comprises a worm (301), the outer walls at both ends of the worm (301) are rotatably connected to the third bracket (8) via bearings, a first handle (302) is fixedly connected to the end of the worm (301), the worm (301) is meshingly connected to a worm wheel (303), a first rotating rod (304) is fixedly connected below the worm wheel (303), the outer wall of the first rotating rod (304) is rotatably connected to the third bracket (8) via bearings, a bevel gear set (305) is fixedly connected to the end of the first rotating rod (304), the bevel gear set (305) is fixedly connected to the outer wall of a second rotating rod (306), the outer walls at both ends of the second rotating rod (306) are rotatably connected to the third bracket (8) via bearings, and a vertical rod (307) is fixedly connected to the outer wall of the second rotating rod (306).
3. A deburring device for lead-calcium alloy production according to claim 1, characterized in that: The clamping mechanism (4) comprises a stud (401), the outer walls at both ends of the stud (401) are rotatably connected to the first bracket (2) via bearings, a second handle (402) is fixedly connected to the end of the stud (401), two threaded blocks (403) are threadedly connected to the outer wall of the stud (401), a transverse plate (404) is fixedly connected to the upper surface of the threaded block (403), a clamping block (405) is rotatably connected to the inner side of the transverse plate (404) via a bearing, the clamping block (405) on the left side is fixedly connected to the output shaft of the first motor (406), and the first motor (406) is fixedly connected to the outer wall of the transverse plate (404) on the left side.
4. A deburring device for lead-calcium alloy production according to claim 2, characterized in that: The end of the vertical rod (307) is fixedly connected to an electric push rod (9), the output end of the electric push rod (9) is fixedly connected to a second motor (10), and the output end of the second motor (10) is fixedly connected to a grinding brush (11).
5. A deburring device for lead-calcium alloy production according to claim 1, characterized in that: The lead screw nut (7) is threadedly connected to the outer wall of the lead screw (12), and the outer walls at both ends of the lead screw (12) are rotatably connected to the second bracket (6) via bearings.
6. A deburring device for lead-calcium alloy production according to claim 3, characterized in that: A lead-calcium alloy piece (13) is arranged between the two clamping blocks (405).
Citation Information
Patent Citations
Alloy goods are flash removed equipment for production and processing
CN207930442U