PFA bead-entering joint crimping tool

By designing a PFA bead joint crimping tool that uses upper and lower structure buckle locking, the existing tool structure is complicated and processing cost is high, and the tool simplification and durability are improved.

CN222472210UActive Publication Date: 2025-02-14YINCHENG ELECTROMECHANICAL TECH (CHANGZHOU) CO LTD
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Patent Information

Application Number
CN202420469999.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-11
Publication Date
2025-02-14
Estimated Expiration
2034-03-11

AI Technical Summary

Technical Problem

The existing PFA bead joint crimping tools have complex structures and high processing costs. The material of the pipe fitting clamping device is prone to yellowing and hardening.

Method used

A PFA bead joint crimping tool including a base plate, a clamp, a push mechanism and a pin rod is designed. The clamp adopts an upper and lower structure to lock, and the pipe fitting holder is made of aluminum alloy and elastic parts are attached.

Benefits of technology

The tool structure is simplified, the processing cost is reduced, the durability and service life of the tool are improved, and the yellowing and hardening problems of polyurethane material are avoided.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of PFA bead-in joint crimping, and particularly relates to a PFA bead-in joint crimping tool. The PFA bead connector crimping tool comprises a bottom plate; the clamp is fixed at one end of the bottom plate and is used for fixing the pipe clamp holder; the pushing mechanism is mounted on the bottom plate; the ejector rod is installed on the pushing mechanism, and the end, facing the clamp, of the ejector rod is provided with an installation assembly used for installing the bead inlet clamping device; the pushing mechanism drives the ejector rod to move towards the clamp so as to press the bead inlet connector on the bead inlet clamp into the pipe on the pipe clamp. The clamp of the PFA bead-entering joint crimping tool adopts an up-down structure and is locked by the hasp, so that the structure is simpler and more practical; a hook, a rotating shaft, a handle, a bushing and a clamp spring are omitted, so that the processing cost is saved; according to the bead feeding holder with the improved structure, an end cap does not need to be used for chambering, and beads can be beaten in by directly placing the bead feeding connector.
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Description

Technical Field

[0001] The utility model belongs to the technical field of PFA bead-in joint crimping, and in particular relates to a PFA bead-in joint crimping tool. Background Art

[0002] PFA beaded fittings are a special type of fittings that resemble beads in appearance, hence the name "beaded fittings". Made of polytetrafluoroethylene (PFA) material, this fitting has excellent corrosion resistance and high temperature resistance, so it is widely used in various industrial fields.

[0003] The PFA bead-in connector crimping tool is a tool specifically used for connecting and installing PFA bead-in connectors and PFA hoses. It mainly includes a main body, a pipe clamp and a bead-in connector for installation and use. It is suitable for British 1 / 4-1 inch outer diameter pipes.

[0004] The existing bead-in connector crimping tool first places the PFA bead-in connector on the bead-in connector holder, and then the end of the holder is equipped with an end cap to expand the diameter of the PFA hose orifice. Then the PFA tube is inserted into the pipe holder, the pipe holder locking mechanism is fixed with a hook, and the pipe holder is locked by rotating the shaft. Finally, the handle is rotated to drive the bead-in connector into the PFA tube.

[0005] In the actual beading process, the locking mechanism of the pipe clamp fixed on the main body has a complex structure and high processing cost; the end cap is easy to fall off and break; the pipe clamp is made of polyurethane, which is easy to yellow and harden. Utility Model Content

[0006] The utility model aims to provide a PFA bead-in joint crimping tool to solve the technical problem of the complex structure of the existing crimping tools.

[0007] The present application provides a PFA bead-in joint crimping tool. The PFA bead-in joint crimping tool comprises: a base plate; a clamp fixed at one end of the base plate for fixing a pipe clamp; a push mechanism mounted on the base plate; a push rod mounted on the push mechanism, and a mounting assembly for mounting the bead-in clamp is provided at the end thereof facing the clamp; wherein the push mechanism drives the push rod to move toward the clamp to press the bead-in joint on the bead-in clamp into the pipe on the pipe clamp.

[0008] In one embodiment of the present application, the clamp includes: a base, fixed at one end of the bottom plate, and a first receiving groove is provided on its upper surface; a lower pressure block, hinged to the base, and a second receiving groove is provided on its lower surface; and a buckle assembly, used to lock the base and the lower pressure block.

[0009] In one embodiment of the present application, the pipe clamp comprises an upper clamping block and a lower clamping block which are separately arranged; clamping grooves are provided on the opposite surfaces of the upper clamping block and the lower clamping block, and elastic members are provided in the clamping grooves.

[0010] In one embodiment of the present application, a fixing hole is provided on the upper clamping block for fixing the upper clamping block and the lower pressing block with a fixing member; the upper clamping block and the lower clamping block are made of aluminum alloy.

[0011] In one embodiment of the present application, the installation assembly includes: a plug-in hole, which is arranged on the end surface of the push rod facing the clamp, for the bead clamp to be plugged in; a locking hole, which is arranged on the side wall of the push rod and is connected to the plug-in hole, for a fastener to be screwed in to tighten the bead clamp.

[0012] In one embodiment of the present application, one end of the bead inserting clamp is a plug-in end for inserting into a plug-in hole; the other end of the bead inserting clamp is a mounting end for sleeve-mounting a bead inserting connector.

[0013] In one embodiment of the present application, the pushing mechanism includes: a mounting seat, which is arranged on a base plate; a rotating shaft, which is rotatably arranged on the mounting seat and is perpendicular to the push rod; a gear, which is installed on the rotating shaft and cooperates with a plurality of racks on the push rod; and a driving handle, which is connected to the end of the rotating shaft and is used to rotate the rotating shaft to drive the push rod to move through the cooperation of the gear and the rack.

[0014] In one embodiment of the present application, a guide rod parallel to the push rod is further provided on the mounting seat; and a guide block sleeved on the guide rod is provided on the push rod.

[0015] In one embodiment of the present application, the mounting seat is detachably connected to the base plate; a guide groove parallel to the top rod is provided on the base plate; and a guide protrusion embedded in the guide groove is provided on the mounting seat.

[0016] In one embodiment of the present application, a strip guide hole parallel to the top rod is provided on the bottom plate; a plurality of locking rods penetrating the upper and lower surfaces of the mounting seat are provided on the mounting seat, and at least part of the outer wall of the locking rod is threadedly engaged with the mounting seat; a clamping block is provided at the lower end of the locking rod through the guide hole, and the width of the clamping block is greater than the width of the guide hole; a hand-tightening portion is provided at the upper end of the locking rod.

[0017] The beneficial effects of the utility model are:

[0018] (1) The clamp of the PFA bead-in connector crimping tool of the utility model adopts an upper and lower structure, which is locked by a buckle, and the structure is simpler and more practical; the hook, rotating shaft, handle, bushing and retaining spring are eliminated, saving processing costs.

[0019] (2) The pipe clamp is made of aluminum with elastic parts on the surface; it is easy to process and durable; while polyurethane material requires mold processing, which is costly and will turn yellow and harden after use.

[0020] (3) The improved structure of the bead inserting clamp does not require the use of end caps for hole enlargement and the bead can be directly inserted into the bead inserting connector to drive the bead.

[0021] Other features and advantages of the utility model will be described in the following description, and partly become apparent from the description, or understood by practicing the utility model. The purpose and other advantages of the utility model are realized and obtained by the structures particularly pointed out in the description and the drawings.

[0022] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, preferred embodiments are given below and described in detail with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0024] Figure 1 It is a three-dimensional diagram of a PFA bead-in connector crimping tool according to a preferred embodiment of the utility model;

[0025] Figure 2 It is a schematic diagram of the assembly of a PFA bead-in connector crimping tool according to a preferred embodiment of the utility model;

[0026] Figure 3 It is a schematic diagram of crimping of a preferred embodiment of the utility model;

[0027] Figure 4 It is a schematic diagram of a pipe clamp of a preferred embodiment of the utility model;

[0028] Figure 5 It is a schematic diagram of a preferred embodiment of the utility model in which the push mechanism has its mounting seat hidden;

[0029] Figure 6 It is a bottom view of a PFA bead-in connector crimping tool according to a preferred embodiment of the utility model.

[0030] In the figure:

[0031] Bottom plate 1, guide groove 11, guide hole 12, clamp 2, base 21, first accommodating groove 211, lower pressure block 22, second accommodating groove 221, buckle assembly 23, pipe clamp 3, upper clamping block 31, fixing hole 311, lower clamping block 32, clamping groove 33, elastic member 34, pushing mechanism 4, mounting seat 41, guide protrusion 411, rotating shaft 42, gear 43, driving handle 44, guide rod 45, guide block 46, locking rod 47, clamping block 471, hand-tightening part 472, push rod 5, mounting assembly 51, plug hole 511, locking hole 512, fastener 513, rack 52, bead inserting clamp 6, plug-in end 61, mounting end 62, bead inserting joint 100, pipe fitting 200. DETAILED DESCRIPTION

[0032] In order to make the purpose, technical solution and advantages of the embodiments of the utility model clearer, the technical solution of the utility model will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0033] The present application provides a PFA bead-in connector crimping tool, which is described in detail below. It should be noted that the description order of the following embodiments does not limit the preferred order of the embodiments of the present application. In the following embodiments, the description of each embodiment has its own emphasis. For parts that are not described in detail in a certain embodiment, please refer to the relevant description of other embodiments.

[0034] See also Figure 1 , Figure 2 and Figure 3 In one embodiment, a PFA bead joint crimping tool includes a base plate 1; a clamp 2, fixed at one end of the base plate 1, for fixing a pipe clamp 3; a pushing mechanism 4, mounted on the base plate 1; a push rod 5, mounted on the pushing mechanism 4, and having an installation component 51 for installing a bead clamp 6 disposed at its end facing the clamp 2; wherein the pushing mechanism 4 drives the push rod 5 to move toward the clamp 2, so as to press the bead joint 100 on the bead clamp 6 into the pipe 200 on the pipe clamp 3.

[0035] See also Figure 2 Specifically, the clamp 2 includes: a base 21, which is fixed to one end of the bottom plate 1 and has a first receiving groove 211 on its upper surface; a lower pressing block 22, which is hinged to the base 21 and has a second receiving groove 221 on its lower surface; and a buckle assembly 23, which is used to lock the base 21 and the lower pressing block 22.

[0036] Optionally, one side of the lower pressing block 22 may be hinged to the base 21 , and the other side may be detachably connected to the base 21 via a buckle assembly 23 .

[0037] See also Figure 2 and Figure 4 Specifically, the pipe clamp 3 includes an upper clamping block 31 and a lower clamping block 32 which are separately arranged; clamping grooves 33 are formed on the opposite surfaces of the upper clamping block 31 and the lower clamping block 32, and an elastic member 34 is arranged in the clamping groove 33.

[0038] Optionally, the elastic member 34 may be made of rubber, which has a certain elasticity and can provide sufficient friction to fix the pipe 200 during the plug-in process.

[0039] In this embodiment, the pipe clamp 3 and the clamp 2 are detachable, and different pipe clamps 3 can be selected according to different pipe diameters; the first receiving groove 211 of the clamp 2 is used to place the lower clamping block 32, and the second receiving groove 221 is used to place the upper clamping block 31.

[0040] See also Figure 4 The upper clamping block 31 is provided with a fixing hole 311 for fixing the upper clamping block 31 to the lower pressing block 22 via a fixing member.

[0041] In this embodiment, preferably, the upper clamping block 31 and the lower clamping block 32 are made of aluminum alloy, which is easy to process and has a long service life.

[0042] See also Figure 2 and Figure 3 As shown, preferably, the mounting assembly 51 includes: a plug-in hole 511, which is arranged on the end surface of the top rod 5 facing the clamp 2, and is used for the bead clamp 6 to be plugged in; a locking hole 512, which is arranged on the side wall of the top rod 5 and is connected to the plug-in hole 511, and is used for a fastener 513 to be screwed in to tighten the bead clamp 6.

[0043] See also Figure 2 One end of the bead inserting clamp 6 is a plug-in end 61 for inserting into the plug-in hole 511 ; the other end of the bead inserting clamp 6 is a mounting end 62 for sleeve-mounting the bead inserting connector 100 .

[0044] In this embodiment, through the above structure, the bead connector 100 can be directly pressed into the pipe 200 conveniently without the need for diameter expansion.

[0045] See also Figure 1 , Figure 2 and Figure 5As shown, preferably, the pushing mechanism 4 includes: a mounting seat 41, which is arranged on the base plate 1; a rotating shaft 42, which is rotatably arranged on the mounting seat 41 and is perpendicular to the push rod 5; a gear 43, which is mounted on the rotating shaft 42 and cooperates with a plurality of racks 52 on the push rod 5; a driving handle 44, which is connected to the end of the rotating shaft 42 and is used to rotate the rotating shaft 42 to drive the push rod 5 to move through the cooperation of the gear 43 and the rack 52.

[0046] In this embodiment, the rotating shaft 42 can be rotatably mounted in the mounting seat 41 through a bearing; a plurality of racks 52 can be provided on the lower surface of the push rod 5; and the operation is simple and the reset is fast through the driving handle 44.

[0047] See also Figure 1 The mounting seat 41 is also provided with a guide rod 45 parallel to the push rod 5; the push rod 5 is provided with a guide block 46 sleeved on the guide rod 45; the push rod 5 can make the operation of the push rod 5 more stable.

[0048] See also Figure 2 The mounting seat 41 is detachably connected to the base plate 1 ; the base plate 1 is provided with a guide groove 11 parallel to the top rod 5 ; the mounting seat 41 is provided with a guide protrusion 411 embedded in the guide groove 11 .

[0049] In this embodiment, the mounting seat 41 is arranged to be movable on the base plate 1 , so as to facilitate adjustment of the distance between the ejector rod 5 and the clamp 2 .

[0050] As an alternative embodiment of a detachable connection, see Figure 1 , Figure 2 , Figure 4 and Figure 5 The bottom plate 1 is provided with a strip guide hole 12 parallel to the top rod 5; the mounting seat 41 is provided with a plurality of locking rods 47 penetrating the upper and lower surfaces of the mounting seat 41, and at least part of the outer wall of the locking rod is threadedly engaged with the mounting seat 41; the lower end of the locking rod 47 passes through the guide hole 12 and is provided with a clamping block 471, and the width of the clamping block 471 is greater than the width of the guide hole 12; the upper end of the locking rod 47 is provided with a hand-tightening portion 472.

[0051] In this embodiment, at least a portion of the outer wall of the locking rod is threadedly matched with the mounting seat 41, and the mounting seat 41 and the base plate 1 can be locked or loosened by rotating the hand-tightening portion 472, so as to facilitate adjustment.

[0052] In a specific application scenario, the mounting base 41 and the base plate 1 can be loosened by the hand-tightening portion 472, and then the mounting base 41 can be moved to a suitable distance from the clamp 2; the suitable pipe clamp 3 is installed in the clamp 2, and then the pipe 200 is placed in the clamping groove 33 of the lower clamping block 32 of the pipe clamp 3, and the buckle assembly 23 is locked to complete the clamping and fixing of the pipe 200; the plug-in end 61 of the bead insertion clamp 6 is inserted into the plug-in hole 511 of the push rod 5, and the fastener 513 is screwed into the locking hole 512 until it is tight against the plug-in end 61, and then the suitable bead insertion joint 100 is sleeved on the mounting end 62 of the bead insertion clamp 6 to complete the fixation of the bead insertion joint 100; the driving handle 44 is rotated to move the push rod 5 forward to gradually press the bead insertion joint 100 into the pipe 200.

[0053] The various devices selected in this application (components whose specific structures are not described) are all universal standard parts or components known to technical personnel in this field, and their structures and principles can be known to technical personnel through technical manuals or through conventional experimental methods.

[0054] In the description of the embodiments of the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection.

[0055] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0056] Based on the above ideal embodiments of the utility model, the relevant staff can make various changes and modifications without departing from the technical concept of the utility model through the above description. The technical scope of the utility model is not limited to the content of the specification, and its technical scope must be determined according to the scope of the claims.

Claims

1. A PFA bead-in joint crimping tool, characterized in that: include: Bottom plate (1); A clamp (2) is fixed to one end of the base plate (1) and is used to fix the pipe holder (3); A push mechanism (4) is mounted on the base plate (1); The push rod (5) is mounted on the push mechanism (4), and the end thereof facing the clamp (2) is provided with a mounting assembly (51) for mounting the bead holder (6); wherein The push mechanism (4) drives the push rod (5) to move toward the clamp (2) so as to press the bead insertion joint (100) on the bead insertion clamp (6) into the pipe (200) on the pipe clamp (3); The clamp (2) comprises: A base (21) is fixed to one end of the bottom plate (1), and a first receiving groove (211) is provided on its upper surface; A lower pressing block (22) is hinged to the base (21) and has a second receiving groove (221) disposed on its lower surface; A buckle assembly (23) for locking the base (21) and the lower pressing block (22); The pushing mechanism (4) comprises: A mounting seat (41) is arranged on the bottom plate (1); A rotating shaft (42) is rotatably mounted on the mounting seat (41) and is perpendicular to the top rod (5); A gear (43) is mounted on the rotating shaft (42) and cooperates with a plurality of racks (52) on the top rod (5); The driving handle (44) is connected to the end of the rotating shaft (42) and is used to rotate the rotating shaft (42) so as to drive the push rod (5) to move through the gear (43) and the rack (52).

2. The PFA bead-in joint crimping tool according to claim 1, characterized in that: The pipe clamp (3) comprises an upper clamping block (31) and a lower clamping block (32) which are separately arranged; The upper clamping block (31) and the lower clamping block (32) are both provided with clamping grooves (33) on their opposite surfaces, and elastic members (34) are arranged in the clamping grooves (33).

3. The PFA bead-in joint crimping tool according to claim 2, characterized in that: The upper clamping block (31) is provided with a fixing hole (311) for fixing the upper clamping block (31) and the lower pressing block (22) via a fixing member; The upper clamping block (31) and the lower clamping block (32) are made of aluminum alloy.

4. The PFA bead-in joint crimping tool according to claim 1, characterized in that: The mounting assembly (51) comprises: A plug-in hole (511) is provided on the end surface of the top rod (5) facing the clamp (2) and is used for inserting the bead clamp (6); The locking hole (512) is arranged on the side wall of the top rod (5) and is communicated with the plug hole (511) for allowing a fastener (513) to be screwed in to tighten against the bead holder (6).

5. The PFA bead-in joint crimping tool according to claim 4, characterized in that: One end of the bead holder (6) is a plug-in end (61) for inserting into the plug-in hole (511); The other end of the bead inserting clamp (6) is a mounting end (62) for sleeve-mounting a bead inserting connector (100).

6. The PFA bead-in joint crimping tool according to claim 1, characterized in that: The mounting seat (41) is also provided with a guide rod (45) parallel to the top rod (5); The push rod (5) is provided with a guide block (46) sleeved on the guide rod (45).

7. The PFA bead-in joint crimping tool according to claim 1, characterized in that: The mounting seat (41) is detachably connected to the base plate (1); The bottom plate (1) is provided with a guide groove (11) parallel to the top rod (5); The mounting seat (41) is provided with a guide protrusion (411) embedded in the guide groove (11).

8. The PFA bead-in joint crimping tool according to claim 7, characterized in that: The bottom plate (1) is provided with a strip-shaped guide hole (12) parallel to the top rod (5); The mounting seat (41) is provided with a plurality of locking rods (47) penetrating the upper and lower surfaces of the mounting seat (41), and at least a portion of the outer wall of the locking rod is threadedly engaged with the mounting seat (41); The lower end of the locking rod (47) passes through the guide hole (12) and is provided with a clamping block (471), and the width of the clamping block (471) is greater than the width of the guide hole (12); The upper end of the locking rod (47) is provided with a hand-tightening portion (472).