Intelligent cutting device for environment-friendly artificial leather
By designing an intelligent cutting device including synchronous belt guide rails, electric linear guide rails, traction mechanisms and cutting mechanisms, the problem of resetting space-time vehicles for environmentally friendly artificial leather cutting in the prior art is solved, and a more efficient and flexible cutting process is achieved.
Patent Information
- Application Number
- CN202421243505.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-03
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-06-03
AI Technical Summary
The existing intelligent cutting device for environmentally friendly artificial leather needs to be reset when cutting equidistantly, resulting in wasted time.
An intelligent cutting device including a base, a synchronous belt guide rail, one and two, electric linear guide rail, traction mechanism, artificial leather pressing mechanism and cutting mechanism are designed. The device realizes continuous cutting and movement of artificial leather by synchronizing belt guide rails and electric linear guide rails to avoid empty vehicle reset.
It effectively avoids empty vehicle reset, improves the efficiency and flexibility of the cutting process, and makes the overall process more convenient, flexible and efficient.
Smart Images
Figure CN222472706U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of artificial leather cutting, and in particular relates to an intelligent cutting device for environmentally friendly artificial leather. Background Art
[0002] Environmentally friendly artificial leather is a synthetic material made from natural leather through chemical treatment, which has the appearance, texture and performance similar to natural leather. This material is widely used in various fields such as shoes, handbags, sofas, clothing, etc., and is an important material to replace natural leather.
[0003] In order to facilitate the later processing and production, the artificial leather needs to be cut. However, in the existing intelligent cutting device for environmentally friendly artificial leather, when the artificial leather is cut at equal intervals, the tractor needs to be reset empty, thereby wasting time in the reset process.
[0004] Therefore, it is very necessary to invent a kind of intelligent cutting device for environmentally friendly artificial leather. Utility Model Content
[0005] In order to solve the above technical problems, the utility model provides an intelligent cutting device for environmentally friendly artificial leather, comprising a base, a synchronous belt guide rail 1 and a synchronous belt guide rail 2, two artificial leather roll placement racks are evenly fixedly installed on the base, and the synchronous belt guide rail 1 and the synchronous belt guide rail 2 are evenly fixedly installed on the base, and the synchronous belt guide rail 1 and the synchronous belt guide rail 2 are located between the two artificial leather roll placement racks; electric linear guides are fixedly installed on both sides of the base, and a traction mechanism is fixedly installed on the base, and the traction mechanism spans over the two electric linear guides; the traction mechanism is fixedly connected to the output end of the electric linear guide, and the traction mechanism is located between the synchronous belt guide rail 1 and the synchronous belt guide rail 2;
[0006] Preferably, the front sides of the guide rail frames of the synchronous belt guide rail 1 and the synchronous belt guide rail 2 are each fixedly installed with an artificial leather holding mechanism, and the synchronous belts of the synchronous belt guide rail 1 and the synchronous belt guide rail 2 are each fixedly installed with a cutting mechanism, and the cutting mechanism is located at the rear side of the corresponding synchronous belt guide rail 1 and the synchronous belt guide rail 2;
[0007] Preferably, the traction mechanism comprises a U-shaped frame, and both ends of the U-shaped frame opening are fixedly connected to the output ends of the electric linear guide rail, and a plurality of electric clamps are evenly fixedly installed on both sides of the U-shaped frame cross plate; an AI camera is fixedly installed on both sides of the center of the U-shaped frame cross plate;
[0008] Preferably, the synchronous belt guide rail 1, the synchronous belt guide rail 2, the electric linear guide rail, the electric clamp and the AI camera are electrically connected to communicate with an external controller.
[0009] Preferably, the artificial leather roller placement rack includes a support plate and a roller shaft, and one side of the support plate is rotatably connected to one end of the roller shaft, and the roller shaft is arranged in parallel with the synchronous belt guide rail 1 and the synchronous belt guide rail 2.
[0010] Preferably, the artificial leather pressing mechanism includes a positioning seat, an upper pressing plate and a lower pressing plate, and there are two positioning seats, which are evenly distributed and fixedly installed on the front sides of the guide frames of the corresponding synchronous belt guide rails one and two, and a cylinder is fixedly installed on the positioning seat; the output end of the cylinder is vertically downward, and the output end of the cylinder is fixedly connected to the upper pressing plate; the lower pressing plate is fixedly installed on the base, and the lower pressing plate is below the upper pressing plate; the cylinder is electrically connected to the external controller for communication.
[0011] Preferably, the cutting mechanism includes a slide, and the slide is fixedly connected to the synchronous belt of the corresponding synchronous belt guide rail one and synchronous belt guide rail two, and the slide is slidably connected to the guide rail frame of the corresponding synchronous belt guide rail one and synchronous belt guide rail two; an electric push rod is fixedly installed on the slide, and the output end of the electric push rod is vertically downward, and a connecting seat is fixedly installed on the output end of the electric push rod; a motor is fixedly installed on one side of the connecting seat, and a disc cutter is fixedly installed on the output end of the motor; the cutting mechanism is provided with a corresponding drag chain, and the cutting mechanism is electrically connected to communicate with an external controller through the drag chain.
[0012] Compared with the prior art, the utility model has the following beneficial effects:
[0013] The overall arrangement of the utility model can effectively avoid the trouble of resetting the empty machine during the process of cutting artificial leather, thereby making the overall process more convenient, flexible and efficient. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0015] Figure 2 It is a partial enlarged structural schematic diagram of point A of the utility model.
[0016] Figure 3 It is a partial enlarged structural schematic diagram of point B of the utility model.
[0017] Figure 4 It is a partial enlarged structural schematic diagram of position C of the utility model.
[0018] In the figure:
[0019] Base 1, synchronous belt guide rail 1, synchronous belt guide rail 2, support plate 4, roller shaft 5, positioning seat 6, cylinder 7, upper pressure plate 8, lower pressure plate 9, slide seat 10, electric push rod 11, connecting seat 12, motor 13, disc cutter 14, U-shaped frame 15, electric linear guide 16, electric clamp 17, AI camera 18. DETAILED DESCRIPTION
[0020] In order to enable those skilled in the art to better understand the solution of the utility model, the technical solution in the embodiment of the utility model will be described clearly and completely below. Obviously, the described embodiment is only a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the utility model.
[0021] The utility model is further described below in conjunction with the accompanying drawings:
[0022] Example:
[0023] As attached Figure 1 To Attachment Figure 4 As shown:
[0024] The utility model provides an intelligent cutting device for environmentally friendly artificial leather, comprising a base 1, a synchronous belt guide rail 1 2 and a synchronous belt guide rail 2 3. Two artificial leather roll placement racks are evenly and fixedly installed on the base 1 so as to place rolled artificial leather that needs to be cut. The synchronous belt guide rail 1 2 and the synchronous belt guide rail 2 3 are evenly and fixedly installed on the base 1. Through the arrangement of the synchronous belt guide rail 1 2 and the synchronous belt guide rail 2 3, the corresponding cutting mechanism can be driven to move from one end of the synchronous belt guide rail 1 2 and the synchronous belt guide rail 2 3 to the other end. The synchronous belt guide rail 1 2 and the synchronous belt guide rail 2 3 are between the two artificial leather roll placement racks. The base 1 is provided with an electric linear guide 16 fixedly mounted on both sides thereof, and the electric linear guide 16 can drive the traction mechanism to reciprocate between the synchronous belt guide 1 2 and the synchronous belt guide 2 3, and the base 1 is provided with a traction mechanism fixedly mounted thereon, and the artificial leather on the artificial leather roll placement rack can be pulled out from the corresponding artificial leather holding mechanism through the traction mechanism, and the traction mechanism spans over the two electric linear guides 16; the traction mechanism is fixedly connected to the output end of the electric linear guide 16, and the traction mechanism is located between the synchronous belt guide 1 2 and the synchronous belt guide 2 3;
[0025] The front sides of the guide rail frames of the synchronous belt guide rail 1 2 and the synchronous belt guide rail 2 3 are fixedly installed with artificial leather holding mechanisms. Through the setting of the artificial leather holding mechanisms, the artificial leather can be fixed to ensure the stability and smoothness of the artificial leather cutting process. The synchronous belts of the synchronous belt guide rail 1 2 and the synchronous belt guide rail 2 3 are fixedly installed with cutting mechanisms. Through the setting of the cutting mechanisms, the artificial leather pulled out from the artificial leather holding mechanisms can be cut. The cutting mechanisms are located at the rear sides of the corresponding synchronous belt guide rails 1 2 and the synchronous belt guide rails 2 3.
[0026] The traction mechanism includes a U-shaped frame 15. Through the setting of the U-shaped frame 15, the stability of the electric clamp 17 and the AI camera 18 can be ensured, and the electric clamp 17 and the AI camera 18 can be driven to move at the same time, and the two ends of the opening of the U-shaped frame 15 are fixedly connected to the output end of the electric linear guide 16. A plurality of electric clamps 17 are evenly fixedly installed on both sides of the cross plate of the U-shaped frame 15. The electric clamp 17 adopts a two-finger electric clamp. Through the setting of the electric clamp 17, the artificial leather can be clamped; an AI camera 18 is fixedly installed on both sides of the center of the cross plate of the U-shaped frame 15. Through the setting of the AI camera 18, the electric clamp 17 can be assisted to accurately clamp the artificial leather;
[0027] The synchronous belt guide 1 2, the synchronous belt guide 2 3, the electric linear guide 16, the electric clamp 17 and the AI camera 18 are electrically connected to communicate with the external controller. The controller adopts the existing technology, such as the PLC in the existing technology, so it will not be described in detail here.
[0028] The artificial leather roller placement rack includes a support plate 4 and a roller shaft 5. The setting of the support plate 4 can ensure the stability of the roller shaft 5, and one side of the support plate 4 is rotatably connected to one end of the roller shaft 5. Through the setting of the roller shaft 5, the rolled artificial leather can be supported and it can be ensured that it can rotate smoothly during the traction process of the artificial leather. The roller shaft 5 is arranged in parallel with the synchronous belt guide rail 1 2 and the synchronous belt guide rail 2 3.
[0029] The artificial leather pressing mechanism includes a positioning seat 6, an upper pressing plate 8 and a lower pressing plate 9, and there are two positioning seats 6, which are evenly fixed on the front sides of the guide frames of the corresponding synchronous belt guide rails 1 2 and 3, and a cylinder 7 is fixedly installed on the positioning seat 6; the output end of the cylinder 7 is vertically downward, and the output end of the cylinder 7 is fixedly connected to the upper pressing plate 8; the lower pressing plate 9 is fixedly installed on the base 1, and the lower pressing plate 9 is below the upper pressing plate 8; the cylinder 7 is electrically connected to the external controller for communication; through the setting of the cylinder 7, the upper pressing plate 8 can be driven to contact the lower pressing plate 9, thereby pressing the artificial leather passing between the upper pressing plate 8 and the lower pressing plate 9, thereby ensuring the stability of the artificial leather between the upper pressing plate 8 and the lower pressing plate 9.
[0030] The cutting mechanism includes a slide 10. The setting of the slide 10 can ensure the stability of the electric push rod 11 and the smoothness of the movement of the cutting mechanism. The slide 10 is fixedly connected to the corresponding synchronous belt guide rail 1 2 and the synchronous belt guide rail 2 3. The slide 10 is slidably connected to the guide rail frame of the corresponding synchronous belt guide rail 1 2 and the synchronous belt guide rail 2 3. The slide 10 is fixedly mounted with an electric push rod 11. The setting of the electric push rod 11 can adjust the distance between the disc cutter 14 and the base 1 so as to cut artificial leather of various thicknesses. Cutting, and the output end of the electric push rod 11 is vertically downward, and the output end of the electric push rod 11 is fixedly installed with a connecting seat 12. Through the setting of the connecting seat 12, the stability between the motor 13 and the electric push rod 11 can be guaranteed; a motor 13 is fixedly installed on one side of the connecting seat 12, and through the setting of the motor 13, the disc cutter 14 can be driven to rotate, so as to cut the artificial leather, and the disc cutter 14 is fixedly installed at the output end of the motor 13; the cutting mechanism is provided with a corresponding drag chain, and the cutting mechanism is electrically connected to the external controller through the drag chain.
[0031] In this embodiment, when cutting the artificial leather, the rolled artificial leather is placed on the corresponding winding roller shaft 5, and one end of the artificial leather is passed through the artificial leather holding mechanism corresponding to the synchronous belt guide rail 1 2 and the synchronous belt guide rail 2 3;
[0032] After passing through, the electric clamp 17 on the traction mechanism is driven by the electric linear guide 16 to move to one side of the synchronous belt guide rail 2, and then the electric clamp 17 facing the side of the synchronous belt guide rail 2 cooperates with the AI camera 18 to clamp the artificial leather passing through the artificial leather holding mechanism on the side of the synchronous belt guide rail 2, and pull it to one side of the synchronous belt guide rail 2 3;
[0033] After being pulled into place, the upper pressing plate 8 is driven by the cylinder 7 to press the artificial leather between the lower pressing plate 9 and the upper pressing plate 8, and the cutting mechanism is driven to move from one end of the synchronous belt guide 2 to the other end through the synchronous belt guide 2. During the movement, the disc cutter 14 of the cutting mechanism cuts the artificial leather;
[0034] After the cutting is completed, there is no need to reset the cutting mechanism. Instead, the electric clamp 17 facing the side of the synchronous belt guide rail 2 3 cooperates with the AI camera 18 to clamp the artificial leather passing through the artificial leather holding mechanism on the side of the synchronous belt guide rail 2 3 and pull it toward the side of the synchronous belt guide rail 2 3.
[0035] After being pulled into place, the upper pressing plate 8 is driven by the cylinder 7 to press the artificial leather between the lower pressing plate 9 and the upper pressing plate 8, and the cutting mechanism is driven to move from one end of the synchronous belt guide rail 23 to the other end through the synchronous belt guide rail 23. During the movement, the disc cutter 14 of the cutting mechanism cuts the artificial leather; finally, the reciprocating cycle is operated in the above manner.
[0036] Utilizing the technical solution described in the utility model, or those skilled in the art designing similar technical solutions inspired by the technical solution of the utility model to achieve the above-mentioned technical effects, all fall within the protection scope of the utility model.
Claims
1. Intelligent cutting device for environmentally friendly artificial leather, characterized by: The invention comprises a base (1), a synchronous belt guide rail 1 (2) and a synchronous belt guide rail 2 (3); two artificial leather roll placement racks are evenly and fixedly installed on the base (1); and the synchronous belt guide rail 1 (2) and the synchronous belt guide rail 2 (3) are evenly and fixedly installed on the base (1); the synchronous belt guide rail 1 (2) and the synchronous belt guide rail 2 (3) are located between the two artificial leather roll placement racks; electric linear guide rails (16) are fixedly installed on both sides of the base (1); and a traction mechanism is fixedly installed on the base (1); the traction mechanism spans over the two electric linear guide rails (16); the traction mechanism is fixedly connected to the output end of the electric linear guide rail (16), and the traction mechanism is located between the synchronous belt guide rail 1 (2) and the synchronous belt guide rail 2 (3); The front sides of the guide rail frames of the synchronous belt guide rail 1 (2) and the synchronous belt guide rail 2 (3) are each fixedly installed with an artificial leather holding mechanism, and the synchronous belts of the synchronous belt guide rail 1 (2) and the synchronous belt guide rail 2 (3) are each fixedly installed with a cutting mechanism, and the cutting mechanism is located at the rear side of the corresponding synchronous belt guide rail 1 (2) and the synchronous belt guide rail 2 (3); The traction mechanism comprises a U-shaped frame (15), and both ends of the opening of the U-shaped frame (15) are fixedly connected to the output ends of the electric linear guide rail (16), and a plurality of electric clamps (17) are evenly and fixedly installed on both sides of the cross plate of the U-shaped frame (15); and an AI camera (18) is fixedly installed on both sides of the center of the cross plate of the U-shaped frame (15).
2. The intelligent cutting device for environmentally friendly artificial leather according to claim 1, characterized in that: The artificial leather roll placement rack comprises a support plate (4) and a roll shaft (5), and one side of the support plate (4) is rotatably connected to one end of the roll shaft (5).
3. The intelligent cutting device for environmentally friendly artificial leather according to claim 1, characterized in that: The artificial leather pressing mechanism comprises a positioning seat (6), an upper pressing plate (8) and a lower pressing plate (9), and two positioning seats (6) are provided, which are evenly fixedly mounted on the front sides of the guide rail frames of the corresponding synchronous belt guide rails 1 (2) and 2 (3), and a cylinder (7) is fixedly mounted on the positioning seat (6); the output end of the cylinder (7) is vertically downward, and the output end of the cylinder (7) is fixedly connected to the upper pressing plate (8); the lower pressing plate (9) is fixedly mounted on the base (1), and the lower pressing plate (9) is located below the upper pressing plate (8).
4. The intelligent cutting device for environmentally friendly artificial leather according to claim 1, characterized in that: The cutting mechanism comprises a slide seat (10), and the slide seat (10) is fixedly connected to the synchronous belts of the corresponding synchronous belt guide rail 1 (2) and the synchronous belt guide rail 2 (3), and the slide seat (10) is slidably connected to the guide rail frames of the corresponding synchronous belt guide rail 1 (2) and the synchronous belt guide rail 2 (3); an electric push rod (11) is fixedly mounted on the slide seat (10), and the output end of the electric push rod (11) is vertically downward, and a connecting seat (12) is fixedly mounted on the output end of the electric push rod (11); a motor (13) is fixedly mounted on one side of the connecting seat (12), and a disc cutter (14) is fixedly mounted on the output end of the motor (13).