Foaming ceramic forming equipment
By designing a foamed ceramic molding equipment that uses clamped-type enclosures and pins to cooperate, the existing mold disassembly and installation process is solved, and the mold is quickly disassembled and assembled, and the working efficiency is improved.
Patent Information
- Application Number
- CN202420366737.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-28
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-02-28
AI Technical Summary
The disassembly and installation process of existing foamed ceramic sintering molds is cumbersome, and the workload of workers is large, which affects production efficiency.
A foaming ceramic molding equipment is designed, using a clamped-type enclosure and pins to simplify the process steps of loading and unloading molds and realize rapid disassembly and assembly of molds.
Through the design of this equipment, the loading and unloading process of the mold is simplified without losing stability and improved working efficiency.
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Figure CN222472867U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of foamed ceramic sintering molds, and in particular to a foamed ceramic molding device. Background Art
[0002] Foamed ceramics are an inorganic non-metallic environmentally friendly material, made of clay tailings, ceramic fragments, river silt, etc. as the main raw materials, using advanced production technology and foaming technology through high-temperature roasting. Its characteristics include: high porosity, good thermal insulation performance, strong fire resistance, and anti-aging;
[0003] In the production process of foamed ceramics, various raw materials are generally crushed and ground into powder, added to the foaming material, mixed and stirred, and then introduced into the sintering mold and sent into the tunnel kiln for high-temperature sintering. Therefore, the sintering mold greatly affects the structure and performance of the foamed ceramic products;
[0004] For example, the invention patent with publication number CN 103707401A specifically discloses a foamed ceramic forming sintering mold, which uses a formed sintering mold to directly send the mold filled with raw materials into a kiln car for high-temperature sintering, thereby simplifying the foamed ceramic production process;
[0005] Although the above invention patent simplifies the process of foam ceramic production, after the foam ceramic is fired, it needs to be cooled. The surrounding panels of the mold are generally fixed with bolts. Workers need to disassemble them one by one, remove the foam ceramic, and finally reset the surrounding panels of the mold one by one, which makes the disassembly and assembly of the mold cumbersome and the workload of workers is large.
[0006] Therefore, it is necessary to provide a foamed ceramic molding device to solve the above problems.
[0007] It should be noted that the above information disclosed in this background technology section is only for understanding the background technology of the present application concept, and therefore, it may contain information that does not constitute the prior art. Summary of the invention
[0008] Based on the above problems existing in the prior art, the problem to be solved by the present application is: to provide a foamed ceramic molding device to achieve the purpose of quickly installing and disassembling the sintering mold.
[0009] The technical solution adopted by the present application to solve the technical problem is: a foamed ceramic forming device, comprising: a bottom plate, a card slot is installed on the bottom plate, and a plurality of groups of first reserved holes are arranged on the card slot;
[0010] A panel installed around the base plate;
[0011] A card table, which is fixedly installed vertically on the enclosure;
[0012] A second reserved hole, the second reserved hole is arranged on the card platform;
[0013] A pin, which is arranged in the second reserved hole;
[0014] The connecting block has a first surface and a second surface that are perpendicular to each other, the first surface is fixedly connected to the upper surface of the slot, and the second surface is fixedly connected to the enclosure.
[0015] Furthermore, the enclosures are respectively a first enclosure, a second enclosure, a third enclosure and a fourth enclosure, the first enclosure is installed opposite to the third enclosure, and the second enclosure is installed opposite to the fourth enclosure to form a closed frame connected end to end.
[0016] Furthermore, a bracket is installed on the pin.
[0017] Furthermore, a square groove is provided in the center of the bracket.
[0018] Furthermore, two groups of reserved grooves are symmetrically provided on the third enclosure, and a first protrusion is fixedly installed on the contact end of the second enclosure and the third enclosure, the first protrusion matches the reserved groove, and the first protrusion is snapped into the reserved groove, and a second protrusion is fixedly installed on the contact end of the fourth enclosure and the third enclosure.
[0019] The beneficial effect of the present application is that the foamed ceramic forming equipment provided by the present application simplifies the process steps of loading and unloading the mold without losing stability by setting a snap-on enclosure and cooperating with pins, thereby achieving the purpose of quickly disassembling and assembling the mold and improving work efficiency.
[0020] In addition to the above-described purposes, features and advantages, the present application also has other purposes, features and advantages. The present application will be further described in detail with reference to the drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The drawings constituting part of the present application are used to provide a further understanding of the present application. The exemplary embodiments and descriptions of the present application are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:
[0022] Figure 1 It is an overall schematic diagram of a foamed ceramic molding device in this application;
[0023] Figure 2 for Figure 1 Schematic diagram of explosion of the foamed ceramic forming mold;
[0024] Figure 3 for Figure 2 Schematic diagram of the local structure of A;
[0025] Among them, the reference numerals in the figure are:
[0026] 1. Foamed ceramic mold; 11. Bottom plate; 12. First enclosure; 121. Card slot; 122. Card platform; 123. Connecting block; 124. Pin; 125. Bracket; 126. First reserved hole; 127. Second reserved hole; 128. Square groove; 13. Second enclosure; 131. First protrusion; 14. Third enclosure; 141. Reserved slot; 15. Fourth enclosure; 151. Second protrusion. DETAILED DESCRIPTION
[0027] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0028] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.
[0029] like Figure 1-Figure 2 As shown, the present application provides a foamed ceramic molding device, including a foamed ceramic mold 1, the foamed ceramic mold 1 is provided with a bottom plate 11, and a first enclosure 12, a second enclosure 13, a third enclosure 14 and a fourth enclosure 15 are respectively installed around the bottom plate 11, the first enclosure 12 and the third enclosure 14 are installed oppositely, and the second enclosure 13 and the fourth enclosure 15 are installed oppositely, and they are connected end to end to form a closed frame, which constrains the foamed ceramic raw material and cooperates with the bottom plate 11 to form an upper opening accommodating space for accommodating the raw materials of the foamed ceramic;
[0030] For the convenience of description, since the installation method of the bottom plate 11 and the first enclosure 12, the second enclosure 13, the third enclosure 14 and the fourth enclosure 15 is the same, the first enclosure 12 is taken as an example to describe the installation structure of each enclosure and the bottom plate 11;
[0031] A card slot 121 is fixedly mounted on the bottom plate 11, and a card platform 122 is vertically mounted on the first enclosure 12. The card platform 122 can be snapped into the card slot 121, so as to realize the quick assembly and disassembly of the first enclosure 12;
[0032] Since the clamping platform 122 and the clamping slot 121 are repeatedly used for a long time, the surface friction will make the matching clearance larger. In order to increase the verticality of the first enclosure 12 after being clamped with the bottom plate 11, a right-angled triangle-shaped connecting block 123 is installed between the first enclosure 12 and the clamping slot 121. The connecting block 123 has two mutually perpendicular surfaces (not shown in the figure), namely the first surface and the second surface, wherein the first surface is fixedly connected to the upper surface of the clamping slot 121, and the second surface is fixedly connected to the first enclosure 12. The connecting block 123 is used to support the first enclosure 12, increase the verticality of the first enclosure 12 and the bottom plate 11, and increase the limiting force during the foaming process of the foamed ceramic;
[0033] like Figure 3 As shown, in order to limit the position of the first enclosure 12 after installation, a plurality of groups of second reserved holes 127 are provided on the clamping platform 122, and a plurality of groups of first reserved holes 126 are provided on the clamping slot 121, and when the first enclosure 12 is clamped on the bottom plate 11, the second reserved holes 127 match the positions of the first reserved holes 126, and pins 124 are installed in the second reserved holes 127 and the first reserved holes 126, and the pins 124 can limit the second reserved holes 127 and the first reserved holes 126 after they match, and also limit the first enclosure 12;
[0034] In order to facilitate the loading and unloading of the multiple groups of pins 124, a bracket 125 is installed on the multiple groups of pins 124, and the bracket 125 can simultaneously insert and pull out the multiple groups of pins 124 into the corresponding first reserved holes 126 and second reserved holes 127;
[0035] In order to facilitate workers to take the bracket 125, a square groove 128 is opened in the center of the bracket 125, and the square groove 128 can be convenient for on-site workers to take it and also convenient for wall hanging;
[0036] like Figure 2 As shown, in order to further make the closed frame formed by the end-to-end connection of the first enclosure 12, the second enclosure 13, the third enclosure 14 and the fourth enclosure 15 more stable, and thus achieve the stability of the foamed ceramic structure, two groups of reserved grooves 141 are symmetrically opened on the third enclosure 14, and a first protrusion 131 is fixedly installed at the contact end of the second enclosure 13 and the third enclosure 14, and the first protrusion 131 matches the reserved groove 141. When the third enclosure 14 is close to the second enclosure 13, the first protrusion 131 can be snapped into the reserved groove 141 to make the vertical angle of the third enclosure 14 and the second enclosure 13 more stable. At the same time, a second protrusion 151 is fixedly installed at the contact end of the fourth enclosure 15 and the third enclosure 14. The installation method and function of the second protrusion 151 are the same as those of the first protrusion 131, which will not be repeated here;
[0037] In summary, before laying the fabric, the worker places the bottom plate 11 on the workbench, first clamps the third panel 14 on the bottom plate 11, then clamps the second panel 13 and the fourth panel 15 on the bottom plate 11 in sequence, and clamps the first protrusion 131 and the second protrusion 151 in the reserved groove 141, and finally clamps the first panel 12 on the bottom plate 11. The first panel 12 can further limit the second panel 13 and the fourth panel 15. At this time, the worker can use the bracket 125 to insert multiple groups of pins 124 into the corresponding first reserved holes 126 and the second reserved holes 127 at the same time, so that the closed frame formed by them is more stable;
[0038] When the preliminary work is ready, the foamed ceramic raw materials are introduced. After the foamed ceramic is fired, the four-sided pins 124 are removed first, and then the first enclosure 12 that serves as a limiter is removed. The second enclosure 13, the third enclosure 14 and the fourth enclosure 15 are removed one by one, so as to facilitate the mechanical arm or manual removal of the foamed ceramic. Finally, the workers reset the foamed ceramic mold 1. Since the connection method is mostly in the form of card connection and latch, the workload of workers in disassembly and reset is reduced, and the work efficiency is improved.
[0039] The above description is only the preferred embodiment of the present application and is not intended to limit the present application. For those skilled in the art, the present application may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A foamed ceramic molding device, characterized in that: The molding equipment comprises: A bottom plate (11), the bottom plate (11) being provided with a slot (121), the slot (121) being provided with a plurality of groups of first reserved holes (126); A panel installed around the base plate (11); A card platform (122), the card platform (122) is fixedly installed vertically on the enclosure plate; A second reserved hole (127), the second reserved hole (127) being arranged on the card platform (122); A pin (124), the pin (124) being arranged in the second reserved hole (127); A connecting block (123), the connecting block (123) having a first surface and a second surface perpendicular to each other, the first surface being fixedly connected to the upper surface of the slot (121), and the second surface being fixedly connected to the enclosure.
2. A foamed ceramic molding device according to claim 1, characterized in that: The enclosure panels are respectively a first enclosure panel (12), a second enclosure panel (13), a third enclosure panel (14) and a fourth enclosure panel (15); the first enclosure panel (12) and the third enclosure panel (14) are installed opposite to each other, and the second enclosure panel (13) and the fourth enclosure panel (15) are installed opposite to each other, so as to form a closed frame connected end to end.
3. A foamed ceramic molding device according to claim 1, characterized in that: A bracket (125) is mounted on the pin (124).
4. A foamed ceramic molding device according to claim 3, characterized in that: The bracket (125) is provided with a square groove (128) in the center.
5. The foamed ceramic forming equipment according to claim 2, characterized in that: Two groups of reserved grooves (141) are symmetrically provided on the third enclosure (14); a first protrusion (131) is fixedly installed at the contact end between the second enclosure (13) and the third enclosure (14); the first protrusion (131) matches the reserved groove (141); the first protrusion (131) is snap-fitted into the reserved groove (141); and a second protrusion (151) is fixedly installed at the contact end between the fourth enclosure (15) and the third enclosure (14).
Citation Information
Patent Citations
Sintering mold for forming of foaming ceramics
CN103707401A