Slicing device for insulating brick production
By designing a cutting device including a clamping propulsion mechanism, the problem of insulation brick wear in the prior art is solved by using the cooperation of the spring and the limiting rod to reduce friction, and the arrangement of the load roller and the leakage collection box. , improves diced efficiency and cleaning convenience.
Patent Information
- Application Number
- CN202421000808.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-10
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-05-10
AI Technical Summary
When the existing insulation brick cutting device is clamped and fixed, the sliding friction between the insulation brick and the plywood leads to a large friction force, causing wear of the insulation brick and affecting subsequent use.
A cutting device including a clamping pushing mechanism is designed, which reduces insulation bricks between the clamping frames by combining a fixed plate, a clamping frame, a push roller and a U-shaped connecting plate. and further reduce friction and wear through the arrangement of the load roller and the leak collecting box.
It effectively reduces the wear of insulation bricks during clamping, improves the efficiency of cutting, and simplifies the subsequent cleaning process by automatically collecting wear debris.
Smart Images

Figure CN222472982U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of thermal insulation brick production, in particular to a block cutting device used for thermal insulation brick production. Background Art
[0002] Insulation bricks are a new type of building energy-saving and insulation technology with inorganic composite materials as the main raw materials. It is an ideal technology to replace traditional wall insulation. Insulation bricks integrate excellent insulation effects into the wall while building the wall. They have low thermal conductivity, high strength, durability, simple construction, light weight and easy loading and unloading, economy, green environmental protection, sound insulation and fire prevention. In the production process of insulation bricks, it is generally necessary to cut large pieces of insulation bricks. At present, it is usually cut after fixing the bricks with two plywood.
[0003] According to the Chinese patent announcement number: CN216658491U, a cutting device for environmentally friendly brick production is disclosed, which facilitates the transmission of the rotation of the motor output end to the slide bar through the turntable, the crank, and the slide bar seat, so that the slide bar can reciprocate and lift relative to the workbench, and the movement of the slide bar is transmitted to the tool holder rod through the connecting rod, so that the tool holder rod drives the cutter to reciprocate and lift relative to the workbench to cut the environmentally friendly bricks moving at a uniform speed on the workbench into equal width blocks. When cutting environmentally friendly bricks of different thicknesses, the height of the connecting rod on the tool holder rod and the slide bar can be adjusted. When it is necessary to cut environmentally friendly bricks of different widths, the pushing speed of the electric push rod on the environmentally friendly bricks can be changed;
[0004] However, in this patent, when the insulation bricks are clamped and fixed, there is sliding friction between the insulation bricks and the clamping plate, resulting in large friction, which causes great wear of the insulation bricks during the pushing process, thereby affecting the subsequent normal use of the insulation bricks. For this reason, we propose a cutting device for the production of insulation bricks. Utility Model Content
[0005] The utility model aims to provide a block cutting device for producing thermal insulation bricks, which solves the problems in the background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a block cutting device for the production of thermal insulation bricks, comprising a workbench, a clamping and pushing mechanism is arranged on the top of the workbench, the number of the clamping and pushing mechanisms is two, and a supporting leg is fixedly installed on the bottom of the workbench;
[0007] The clamping and pushing mechanism comprises a fixed plate, a clamping frame, a pushing roller, and a U-shaped connecting plate, wherein the fixed plate is fixedly mounted on the top of the workbench, and both ends of the U-shaped connecting plate are fixedly mounted on the outside of the clamping frame, the fixed plate is provided with a plate hole, and the number of the plate holes is two, and the U-shaped connecting plate movably penetrates the fixed plate through the two plate holes, and a limiting rod is fixedly mounted on the outside of the clamping frame, and a rod hole is provided on the fixed plate, and the limiting rod movably penetrates the fixed plate through the rod hole, and a spring is surrounded by the outer wall of the limiting rod, and one end of the spring is fixedly mounted on the outside of the clamping frame. The other end of the spring is fixedly installed on the inner side of the fixed plate, and a short rotating shaft is rotatably connected inside the clamp frame, and the top end of the short rotating shaft passes through the top end of the clamp frame, and a worm gear is fixedly installed on the top end of the short rotating shaft, the pushing roller is arranged inside the clamp frame, and the pushing roller is fixedly sleeved on the outer wall of the short rotating shaft, a fixing frame is fixedly installed on the top end of the clamp frame, a motor is fixedly installed on the back side of the fixing frame, a worm is fixedly installed on the output end of the motor, the worm passes through the back side of the fixing frame, and the outer wall of the worm is rotatably connected to the fixing frame through a bearing, and the worm is meshed with the worm gear.
[0008] Preferably, there are three push rollers and three short rotating shafts on the clamp frame, the U-shaped connecting plate is matched with the plate hole, and the limiting rod is matched with the rod hole. By setting the limiting rod, the spring can be limited to ensure the stability of the spring when compressed.
[0009] Preferably, a partition box is fixedly installed on the back of the fixing frame, and the motor is arranged inside the partition box. By providing the partition box, a certain protective effect can be played on the motor, thereby ensuring the normal service life of the motor.
[0010] Preferably, a groove is provided between the two clamping and propulsion mechanisms, the inner wall of the groove is rotatably connected to a long rotating shaft via a bearing, a carrier roller is fixedly sleeved on the outer wall of the long rotating shaft, and the number of the long rotating shaft and the carrier roller are both several.
[0011] Preferably, a leakage opening is opened through the bottom end of the groove, a collection box is arranged below the leakage opening, the collection box is fixedly installed on the bottom end of the workbench, a box door is hinged on one side of the collection box through a hinge, and a ramp is fixedly installed on the bottom end of the inner wall of the groove.
[0012] Preferably, a support frame is fixedly installed on the top of the workbench, an electric telescopic rod is fixedly installed on the top of the support frame, the output shaft of the electric telescopic rod movably passes through the top of the support frame, and a cutter is fixedly installed on the bottom end of the output shaft of the electric telescopic rod, and a cutting groove is opened on the top of the workbench, and the cutting groove is arranged below the cutter.
[0013] The utility model provides a block cutting device for the production of thermal insulation bricks. The block cutting device for the production of thermal insulation bricks has the following beneficial effects:
[0014] (1) The cutting device for the production of thermal insulation bricks can reduce the friction between the clamping frames by providing a clamping and pushing mechanism, thereby avoiding wear on the thermal insulation bricks and reducing the generation of wear debris. The thermal insulation bricks can be pushed and cut without manpower, thereby improving the working efficiency of the device. The problem that when the existing thermal insulation brick cutting device clamps and fixes the thermal insulation bricks, the sliding friction between the thermal insulation bricks and the clamping plates causes large friction, resulting in large wear on the thermal insulation bricks during the pushing process, thereby affecting the subsequent normal use of the thermal insulation bricks is solved.
[0015] (2) The cutting device for the production of thermal insulation bricks can reduce the friction between the thermal insulation bricks and the workbench by setting a carrier roller, further reducing the wear of the thermal insulation bricks when they are pushed, and by setting a leak, a small amount of wear debris can fall into the collection box through the leak, so that they can be collected uniformly, which is convenient for personnel to handle later and reduces the difficulty of subsequent cleaning. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 This is a schematic diagram of the top cross-sectional structure of the fixing frame of the utility model;
[0018] Figure 3 For this utility model Figure 2 A schematic diagram of the enlarged structure of the middle part A;
[0019] Figure 4 For this utility model Figure 2 The enlarged structural diagram of the middle B part;
[0020] Figure 5 This is a schematic diagram of the front cross-sectional structure of the carrier roller of the utility model;
[0021] Figure 6 For this utility model Figure 5 Schematic diagram of the enlarged structure of part C in the middle.
[0022] In the figure: 1. workbench; 2. support frame; 3. clamping and pushing mechanism; 4. groove; 5. carrier roller; 6. long rotating shaft; 7. ramp; 8. leak; 9. collection box; 10. box door; 11. electric telescopic rod; 12. cutter; 13. cutting groove; 14. support leg; 301. fixed plate; 302. U-shaped connecting plate; 303. plate hole; 304. limit rod; 305. spring; 306. rod hole; 307. clamping frame; 308. pushing roller; 309. fixed frame; 310. short rotating shaft; 311. worm gear; 312. motor; 313. worm; 314. partition box. DETAILED DESCRIPTION
[0023] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.
[0024] In the description of the present invention, unless otherwise specified, "multiple" means two or more; the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third" and the like are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0025] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. Embodiment 1:
[0026] The block cutting device for producing thermal insulation bricks provided by the utility model is preferably implemented as follows Figures 1 to 6 As shown: a cutting device for producing thermal insulation bricks, comprising a workbench 1, a clamping and pushing mechanism 3 is arranged on the top of the workbench 1, the number of the clamping and pushing mechanisms 3 is two, and a supporting leg 14 is fixedly installed on the bottom of the workbench 1;
[0027] The clamping and pushing mechanism 3 includes a fixed plate 301, a clamping frame 307, a pushing roller 308, and a U-shaped connecting plate 302. The fixed plate 301 is fixedly installed on the top of the workbench 1. Both ends of the U-shaped connecting plate 302 are fixedly installed on the outside of the clamping frame 307. The fixed plate 301 is provided with a plate hole 303, and the number of the plate holes 303 is two. The U-shaped connecting plate 302 movably penetrates the fixed plate 301 through the two plate holes 303. A limiting rod 304 is fixedly installed on the outside of the clamping frame 307. A rod hole 306 is provided on the fixed plate 301. The limiting rod 304 movably penetrates the fixed plate 301 through the rod hole 306. The outer wall of the limiting rod 304 is surrounded by a spring 305, and one end of the spring 305 is fixedly installed on the outside of the clamping frame 307. The other end of the spring 305 is fixedly installed on the inner side of the fixed plate 301, and a short rotating shaft 310 is rotatably connected inside the clamp frame 307, and the top of the short rotating shaft 310 passes through the top of the clamp frame 307, and a worm gear 311 is fixedly installed on the top of the short rotating shaft 310, a pushing roller 308 is arranged inside the clamp frame 307, and the pushing roller 308 is fixedly sleeved on the outer wall of the short rotating shaft 310, a fixing frame 309 is fixedly installed on the top of the clamp frame 307, a motor 312 is fixedly installed on the back of the fixing frame 309, a worm 313 is fixedly installed on the output end of the motor 312, the worm 313 passes through the back of the fixing frame 309, and the outer wall of the worm 313 is rotatably connected to the fixing frame 309 through a bearing, and the worm 313 is meshed with the worm gear 311.
[0028] Specifically, the U-shaped connecting plate 302 is pulled, and the U-shaped connecting plate 302 drives the clamping frame 307 to move toward the fixed plate 301, and the clamping frame 307 compresses the spring 305, and then the insulation brick to be cut is placed on the carrier roller 5 on the workbench 1, and then the U-shaped connecting plate 302 is released, and the clamping frame 307 drives the push roller 308 to clamp the insulation brick under the reset force of the spring 305, and then the motor 312 is started, and the motor 312 drives the worm 313 to rotate, and the worm 313 drives the worm wheel 311 to rotate, and the worm wheel 311 drives the short shaft 310 to rotate, and the short shaft 310 drives The movable push roller 308 rotates, so that the push roller 308 drives the insulation brick to be pushed and cut toward the cutter 12. Through this mechanism, the friction between the insulation brick and the clamp frame 307 can be reduced, thereby avoiding wear on the insulation brick and reducing the generation of wear debris. The insulation brick can be pushed and cut without manpower, thereby improving the working efficiency of the device and solving the problem that when the existing insulation brick cutting device clamps the insulation brick, due to the sliding friction between the insulation brick and the clamping plate, the friction force is large, which causes the insulation brick to be worn greatly during the pushing process, thereby affecting the subsequent normal use of the insulation brick.
[0029] Furthermore, the number of the pushing rollers 308 and the short rotating shafts 310 on the clamping frame 307 are both three, the U-shaped connecting plate 302 is matched with the plate hole 303, and the limiting rod 304 is matched with the rod hole 306;
[0030] The limiting rod 304 can limit the spring 305 and ensure the stability of the spring 305 when it is compressed.
[0031] Furthermore, a compartment box 314 is fixedly mounted on the back of the fixing frame 309, and the motor 312 is arranged inside the compartment box 314;
[0032] The partition box 314 can provide a certain degree of protection for the motor 312 , thereby ensuring the normal service life of the motor 312 .
[0033] Furthermore, a support frame 2 is fixedly installed on the top of the workbench 1, an electric telescopic rod 11 is fixedly installed on the top of the support frame 2, the output shaft of the electric telescopic rod 11 movably passes through the top of the support frame 2, and a cutter 12 is fixedly installed on the bottom end of the output shaft of the electric telescopic rod 11, and a cutting groove 13 is opened on the top of the workbench 1, and the cutting groove 13 is arranged below the cutter 12. Embodiment 2:
[0034] On the basis of the first embodiment, the block cutting device for producing thermal insulation bricks provided by the present invention is preferably implemented as follows: Figures 1 to 6 As shown: a groove 4 is arranged between the two clamping and pushing mechanisms 3, the inner wall of the groove 4 is rotatably connected with a long rotating shaft 6 through a bearing, the outer wall of the long rotating shaft 6 is fixedly sleeved with a carrier roller 5, the number of the long rotating shaft 6 and the carrier roller 5 are both several, a leakage opening 8 is opened through the bottom end of the groove 4, a collecting box 9 is arranged below the leakage opening 8, the collecting box 9 is fixedly installed at the bottom end of the workbench 1, and a box door 10 is hinged on one side of the collecting box 9 through a hinge, and a ramp 7 is fixedly installed at the bottom end of the inner wall of the groove 4.
[0035] Specifically, in the above technical solution, by setting the carrier roller 5, the friction between the insulation brick and the workbench 1 can be reduced, and the wear of the insulation brick during pushing can be further reduced. By setting the leakage port 8, a small amount of wear debris can fall into the collection box 9 through the leakage port 8, so as to be collected uniformly, which is convenient for subsequent processing by personnel and reduces the difficulty of subsequent cleaning by personnel.
[0036] The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.
Claims
1. A cutting device for producing thermal insulation bricks, comprising a workbench (1), characterized in that: The top end of the workbench (1) is provided with a clamping and propulsion mechanism (3), the number of the clamping and propulsion mechanisms (3) is two, and the bottom end of the workbench (1) is fixedly provided with a support leg (14); The clamping and pushing mechanism (3) comprises a fixed plate (301), a clamping frame (307), a pushing roller (308), and a U-shaped connecting plate (302). The fixed plate (301) is fixedly mounted on the top of the workbench (1). Both ends of the U-shaped connecting plate (302) are fixedly mounted on the outside of the clamping frame (307). The fixed plate (301) is provided with a plate hole (303). The number of the plate holes (303) is two. The U-shaped connecting plate (302) movably penetrates the fixed plate (301) through the two plate holes (303). A limiting rod (304) is fixedly mounted on the outside of the clamping frame (307). The fixed plate (301) is provided with a rod hole (306). The limiting rod (304) movably penetrates the fixed plate (301) through the rod hole (306). The outer wall of the limiting rod (304) is surrounded by a spring (305). One end of the spring (305) is fixedly mounted on the outside of the clamping frame (307). The clamping frame (307) is provided with a short rotating shaft (310) rotatably connected thereto, and the top end of the short rotating shaft (310) passes through the top end of the clamping frame (307). A worm wheel (311) is fixedly mounted on the top end of the short rotating shaft (310). The pushing roller (308) is arranged inside the clamping frame (307), and the pushing roller (308) is fixedly sleeved on the outer wall of the short rotating shaft (310). A fixing frame (309) is fixedly mounted on the top end of the clamping frame (307). A motor (312) is fixedly mounted on the back of the fixing frame (309). A worm (313) is fixedly mounted on the output end of the motor (312). The worm (313) passes through the back of the fixing frame (309), and the outer wall of the worm (313) is rotatably connected to the fixing frame (309) via a bearing. The worm (313) is meshed with the worm wheel (311).
2. A block cutting device for producing thermal insulation bricks according to claim 1, characterized in that: The number of the pushing rollers (308) and the short rotating shafts (310) on the clamping frame (307) are both three, the U-shaped connecting plate (302) is matched with the plate hole (303), and the limiting rod (304) is matched with the rod hole (306).
3. The block cutting device for producing thermal insulation bricks according to claim 1, characterized in that: A compartment box (314) is fixedly mounted on the back of the fixing frame (309), and the motor (312) is arranged inside the compartment box (314).
4. The block cutting device for producing thermal insulation bricks according to claim 1, characterized in that: A groove (4) is provided between the two clamping and propulsion mechanisms (3); the inner wall of the groove (4) is rotatably connected to a long rotating shaft (6) via a bearing; a carrier roller (5) is fixedly sleeved on the outer wall of the long rotating shaft (6); and the number of the long rotating shaft (6) and the carrier roller (5) are both multiple.
5. The block cutting device for producing thermal insulation bricks according to claim 4, characterized in that: The bottom end of the groove (4) is provided with a leakage opening (8), a collection box (9) is arranged below the leakage opening (8), the collection box (9) is fixedly mounted on the bottom end of the workbench (1), one side of the collection box (9) is hingedly connected with a box door (10) via a hinge, and a ramp (7) is fixedly mounted on the bottom end of the inner wall of the groove (4).
6. The block cutting device for producing thermal insulation bricks according to claim 1, characterized in that: A support frame (2) is fixedly mounted on the top of the workbench (1), an electric telescopic rod (11) is fixedly mounted on the top of the support frame (2), an output shaft of the electric telescopic rod (11) movably passes through the top of the support frame (2), and a cutter (12) is fixedly mounted on the bottom of the output shaft of the electric telescopic rod (11), a cutting groove (13) is formed on the top of the workbench (1), and the cutting groove (13) is arranged below the cutter (12).
7. A block cutting device for producing thermal insulation bricks according to claim 6, characterized in that: A cutting groove (13) is provided below the cutting knife (12), and the cutting groove (13) is opened on the top of the workbench (1).