Master batch drying system
By designing a masterbatch drying system including fan, air outlet, air duct, air duct, electric heating ring and thermometer, the problem that existing devices cannot adjust the drying temperature is solved, and the accuracy of different types of masterbatches is achieved The drying temperature control improves the quality and convenience of use of masterbatches.
Patent Information
- Application Number
- CN202421316835.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-11
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-06-11
AI Technical Summary
The existing masterbatch drying device cannot adjust the drying temperature according to actual needs, which leads to inconvenient control of the drying temperature of different types of masterbatches, which may lead to pigment decomposition or oxidation, affecting the quality of masterbatches.
A masterbatch drying system is designed, including a fan, air outlet, air duct, air vent, electric heating ring and thermometer. The fan blows the hot air to make the drying outer barrel evenly heat it, and the temperature is monitored in real time through the thermometer to ensure that The drying temperature is within the appropriate range.
Accurate control of the drying temperature of the masterbatch is achieved, ensuring that different types of masterbatches are dried within a stable temperature range, avoiding pigment decomposition or oxidation, and improving the quality and convenience of the masterbatches.
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Figure CN222473064U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of plastic processing, in particular to a masterbatch drying system. Background Art
[0002] Masterbatch, also known as plastic masterbatch, refers to the granular material obtained by mixing and kneading various additives, fillers and a small amount of carrier resin in the process of plastic processing and molding for the convenience of operation, and then measuring, mixing, melting, extruding, pelletizing and other processing processes such as extruders and other equipment. Before using the masterbatch for related production and processing, it is necessary to ensure that it is dry, so it needs to be dried.
[0003] At present, the Chinese patent with application number CN202222314799.4 discloses a drum-type plastic masterbatch drying device, which generates hot air by starting a hot air blower, and the hot air enters the air supply cavity through the air pipe, and finally sprays out from the air hole to various places in the inner cavity of the cylinder; through the setting of the crushing component, because the plastic masterbatch contains water vapor before drying, some plastic masterbatch agglomerates, and the water vapor inside the agglomerate is not easy to be dried, the crushing component breaks up the agglomerate to facilitate subsequent drying; through the setting of the electric heating wire, the outer wall of the cylinder has heat, making the drying effect stronger; through the setting of the lateral air cylinder, the lateral air cylinder can be connected to various angles of the outer wall of the air guide cylinder, so that the hot air can be sprayed from various angles, thereby increasing the heat in various places in the cylinder. It can make the hot air flow in the vertical direction of the cylinder, thereby increasing the time the hot air stays in the cylinder, increasing the contact time with the plastic masterbatch, and reducing the waste of heat. However, in the drying operation of masterbatches, temperature is a key factor. Too high a temperature may cause the pigment to decompose or oxidize, thereby causing color changes. Different types of masterbatches require different drying temperatures. Therefore, the drying temperature needs to be strictly controlled to ensure that it is within the stable temperature range of the pigment and carrier resin. This equipment cannot adjust the drying temperature according to actual needs and is inconvenient to use.
[0004] Based on this, the utility model designs a masterbatch drying system to solve the above problems. Utility Model Content
[0005] In view of the above-mentioned shortcomings of the prior art, the utility model provides a masterbatch drying system.
[0006] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:
[0007] A masterbatch drying system, comprising a bottom frame, a fan installed in the bottom frame, an air outlet connected to the output end of the fan, the air outlet penetrating the top of the bottom frame and connected to a wind disk, air outlets are evenly arranged on the top of the wind disk, a mounting ring is installed at the bottom edge of the wind disk, a drying outer barrel is placed in the mounting ring, mounting bolts are threadedly fixed on the side wall of the drying outer barrel and the side wall of the mounting ring, an electric heating ring is fixed on the inner wall of the drying outer barrel, a material barrel is placed inside the drying outer barrel, a sealing cover is installed at the top of the drying outer barrel, a thermometer is installed on the top of the sealing cover, a sealing inner cover is installed at the top of the material barrel, and an auxiliary hole is opened on the inner wall of the material barrel;
[0008] Furthermore, the air outlet is arranged near the top edge of the air disc, the top of the mounting ring is flush with the top of the air disc, the thickness of the drying outer barrel is equal to the horizontal distance from the inner edge of the top of the mounting ring to the edge of the air disc, the mounting bolt is not arranged through the side wall of the drying outer barrel, and the electric heating ring is arranged in the lower middle part of the drying outer barrel;
[0009] Furthermore, the top surface of the material barrel is set lower than the top surface of the drying outer barrel, the material barrel and the drying outer barrel are both made of transparent materials, and the material barrel is made of heat-conducting material;
[0010] Furthermore, a sealing ring is installed on the bottom edge of the sealing cover, and a sealing inner ring is installed on the bottom edge of the sealing inner cover;
[0011] Furthermore, the sealing inner cover and the sealing cover are both provided with threaded holes at the center of the top, the threaded holes are threadedly connected with an exhaust pipe, the end of the exhaust pipe is threadedly installed with a connecting pipe, and the connecting pipe is a hose externally connected with a gas collecting device;
[0012] Furthermore, a mounting groove is provided at the center of the top of the wind disk, a rotating member is installed in the mounting groove, and the rotating member includes a heat insulation cylinder, a motor, a rotating shaft and a rotating ring;
[0013] Furthermore, the heat-insulating cylinder is placed in the mounting groove, the motor is installed in the heat-insulating cylinder, the rotating ring is placed at the top of the heat-insulating cylinder, the rotating shaft is installed at the output end of the motor and rotates through the top of the heat-insulating cylinder and is connected to the rotating ring, and the material barrel is placed in the rotating ring;
[0014] Furthermore, the inner diameter of the rotating ring is equal to the outer diameter of the barrel, and the height of the rotating ring is less than the height of the barrel;
[0015] Beneficial Effects
[0016] 1. By setting the fan, air outlet, air disc and air outlet, when the electric heating ring heats the drying barrel, the fan blows the hot air evenly upward from the circumference of the bottom of the drying barrel through the air outlet and the air outlet on the air disc, so that the inside of the drying barrel is evenly heated, which is beneficial to the drying effect of the masterbatch; by setting the thermometer, the temperature can be monitored in real time during heating and drying to ensure that the drying temperature is in an appropriate state;
[0017] 2. By setting threaded holes, exhaust pipes and connecting pipes, the gas generated during the drying process is discharged and collected through the exhaust pipes and connecting pipes to avoid direct discharge and impact on the environment; by setting a rotating part, the barrel is placed in the rotating ring in the drying outer barrel, and with the assistance of the motor, the rotating ring is driven to rotate, thereby driving the barrel to rotate, assisting the electric heating ring to dry the masterbatch in the barrel. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the prior art descriptions are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model, and for ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0019] Figure 1 This is a three-dimensional diagram of the main structure of a masterbatch drying system of the utility model;
[0020] Figure 2 It is a cross-sectional structural stereogram of a masterbatch drying system of the utility model;
[0021] Figure 3 This is an enlarged structural stereogram of part A of a masterbatch drying system of the utility model;
[0022] Figure 4 It is a three-dimensional diagram of the enlarged structure of part B of a masterbatch drying system of the utility model.
[0023] The numbers in the figure represent:
[0024] 1. Bottom frame; 2. Fan; 3. Air outlet duct; 4. Air disc; 5. Air outlet; 6. Mounting ring; 7. Drying outer barrel; 8. Mounting bolts; 9. Electric heating ring; 10. Material barrel; 11. Sealing cover; 12. Thermometer; 13. Sealing inner cover; 14. Sealing ring; 15. Sealing inner ring; 16. Threaded hole; 17. Exhaust pipe; 18. Connecting pipe; 19. Auxiliary hole; 20. Mounting groove; 21. Insulation barrel; 22. Motor; 23. Rotating shaft; 24. Rotating ring. DETAILED DESCRIPTION
[0025] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] The utility model is further described below in conjunction with embodiments.
[0027] In some embodiments, please refer to the attached instructions. Figure 1 , Figure 2 , Figure 3 and Figure 4 A masterbatch drying system includes a bottom frame 1, a fan 2 is installed in the bottom frame 1, an output end of the fan 2 is connected to an air outlet 3, the air outlet 3 passes through the top of the bottom frame 1 and is connected to a wind disk 4, air outlets 5 are evenly opened on the circumference of the top of the wind disk 4, the air outlets 5 are arranged near the top edge of the wind disk 4, a mounting ring 6 is installed on the bottom edge of the wind disk 4, the top of the mounting ring 6 is flush with the top of the wind disk 4, a drying outer barrel 7 is placed in the mounting ring 6, the thickness of the drying outer barrel 7 is equal to the horizontal distance from the inner edge of the top of the mounting ring 6 to the edge of the wind disk 4, and mounting bolts 8 are threadedly fixed on the side wall of the drying outer barrel 7 and the side wall of the mounting ring 6, and the mounting bolts 8 do not pass through the side wall of the drying outer barrel 7. An electric heating ring 9 is fixed on the inner wall of the drying outer barrel 7, and the electric heating ring 9 is arranged in the lower middle part of the drying outer barrel 7. A material barrel 10 is placed inside the drying outer barrel 7, and the top surface of the material barrel 10 is arranged lower than the top surface of the drying outer barrel 7. The material barrel 10 and the drying outer barrel 7 are both made of transparent materials, and the material barrel 10 is made of heat-conducting materials. A sealing cover 11 is installed on the top of the drying outer barrel 7, and a thermometer 12 is installed on the top of the sealing cover 11. A sealing inner cover 13 is installed on the top of the material barrel 10. An auxiliary hole 19 is opened on the inner wall of the material barrel 10, and a sealing ring 14 is installed on the bottom edge of the sealing cover 11, and a sealing inner ring 15 is installed on the bottom edge of the sealing inner cover 13;
[0028] In the embodiment of the utility model, when it is used, the drying outer barrel 7 is placed in the mounting ring 6 and fixed with the mounting bolts 8, then the masterbatch to be dried is placed in the barrel 10, the barrel 10 is sealed with the sealing inner cover 13 and the sealing inner ring 15, then the barrel 10 is placed in the drying outer barrel 7, and finally the drying outer barrel 7 is sealed with the sealing cover 11 and the sealing ring 14, and the fan 2 is started. With the operation of the electric heating ring 9, the fan 2 blows the hot air upward from the bottom of the drying outer barrel 7 through the air outlet 3 and the air outlet 5 on the air disc 4, so that the inside of the drying outer barrel 7 is evenly heated. At the same time, the temperature is detected under the action of the thermometer 12, and it is controlled to be in a suitable temperature state, so as to realize the drying of the masterbatch in the barrel 10. After the drying is completed, the sealing cover 11 and the sealing inner cover 13 are opened, and the barrel 10 is taken out using the auxiliary hole 19, so that it is separated from the drying outer barrel 7, thereby facilitating the removal of the masterbatch;
[0029] In the embodiment of the utility model, by providing the fan 2, the air outlet 3, the air disc 4 and the air outlet 5, when the electric heating ring 9 heats the drying outer barrel 7, the fan 2 blows the hot air evenly upward from the circumference of the bottom end of the drying outer barrel 7 through the air outlet 3 and the air outlet 5 on the air disc 4, so that the inside of the drying outer barrel 7 is evenly heated, which is beneficial to the drying effect of the masterbatch; by providing the thermometer 12, the temperature can be monitored in real time during heating and drying to ensure that the drying temperature is in a suitable state;
[0030] In some embodiments, Figure 2 , Figure 3 and Figure 4 As shown, as a preferred embodiment of the utility model, a threaded hole 16 is provided at the center of the top of the sealing inner cover 13 and the sealing cover 11, and an exhaust pipe 17 is connected to the threaded hole 16. A connecting pipe 18 is threadedly installed at the end of the exhaust pipe 17. The connecting pipe 18 is a hose and is externally connected to an air collecting device. A mounting groove 20 is provided at the center of the top of the wind disk 4, and a rotating part is installed in the mounting groove 20. The rotating part includes an insulating tube 21, a motor 22, a rotating shaft 23 and a rotating ring 24. The insulating tube 21 is placed in the mounting groove 20, the motor 22 is installed in the insulating tube 21, the rotating ring 24 is placed at the top of the insulating tube 21, the rotating shaft 23 is installed at the output end of the motor 22 and rotates through the top of the insulating tube 21 and is connected to the rotating ring 24. The inner diameter of the rotating ring 24 is equal to the outer diameter of the barrel 10, the height of the rotating ring 24 is less than the height of the barrel 10, and the barrel 10 is placed in the rotating ring 24;
[0031] In the embodiment of the utility model, when it is used, the drying outer barrel 7 is placed in the mounting ring 6 and fixed with the mounting bolts 8, then the mother material to be dried is placed in the material barrel 10, and the material barrel 10 is sealed with the sealing inner cover 13 and the sealing inner ring 15, then the material barrel 10 is placed in the rotating ring 24 in the drying outer barrel 7, and finally the drying outer barrel 7 is sealed with the sealing cover 11 and the sealing ring 14, and the fan 2 is started. With the operation of the electric heating ring 9, the fan 2 blows hot air from the bottom of the drying outer barrel 7 through the air outlet 3 and the air outlet 5 on the air disc 4. Blow upwards to make the inside of the drying outer barrel 7 evenly heated. At the same time, the temperature is detected under the action of the thermometer 12 to control it to be in a suitable temperature state. With the assistance of the motor 22, the rotating ring 24 is driven to rotate, thereby driving the barrel 10 to rotate, and the electric heating ring 9 is assisted to dry the masterbatch in the barrel 10. The gas generated in the process is discharged and collected through the exhaust pipe 17 and the connecting pipe 18. After the drying is completed, the sealing cover 11 and the sealing inner cover 13 are opened, and the barrel 10 is taken out using the auxiliary hole 19, so that it is separated from the drying outer barrel 7, thereby facilitating the removal of the masterbatch;
[0032] In the embodiment of the utility model, by setting the threaded hole 16, the exhaust pipe 17 and the connecting pipe 18, the gas generated during the drying process is discharged and collected through the exhaust pipe 17 and the connecting pipe 18, so as to avoid direct discharge and affecting the environment; by setting the rotating part, the barrel 10 is placed in the rotating ring 24 in the drying outer barrel 7, and with the assistance of the motor 22, the rotating ring 24 is driven to rotate, thereby driving the barrel 10 to rotate, and assisting the electric heating ring 9 to dry the masterbatch in the barrel 10.
[0033] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. Such modifications or replacements will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A masterbatch drying system, comprising a bottom frame (1), characterized in that: A fan (2) is installed in the bottom frame (1), and an outlet pipe (3) is connected to the output end of the fan (2). The outlet pipe (3) passes through the top of the bottom frame (1) and is connected to a fan disk (4). The top of the fan disk (4) is evenly provided with air outlets (5). A mounting ring (6) is installed at the bottom edge of the fan disk (4). A drying outer barrel (7) is placed in the mounting ring (6). Mounting bolts (8) are threadedly fixed on the side walls of the drying outer barrel (7) and the side walls of the mounting ring (6). An electric heating ring (9) is fixed on the inner wall of the drying outer barrel (7). A material barrel (10) is placed inside the drying outer barrel (7). A sealing cover (11) is installed at the top of the drying outer barrel (7). A thermometer (12) is installed on the top of the sealing cover (11). A sealing inner cover (13) is installed at the top of the material barrel (10), and an auxiliary hole (19) is opened on the inner wall of the material barrel (10).
2. The masterbatch drying system according to claim 1, characterized in that: The air outlet (5) is arranged near the top edge of the air disk (4), the top of the mounting ring (6) is flush with the top of the air disk (4), the thickness of the drying outer barrel (7) is equal to the horizontal distance from the inner edge of the top of the mounting ring (6) to the edge of the air disk (4), the mounting bolt (8) is not arranged to penetrate the side wall of the drying outer barrel (7), and the electric heating ring (9) is arranged in the lower middle part of the drying outer barrel (7).
3. The masterbatch drying system according to claim 2, characterized in that: The top surface of the material barrel (10) is arranged lower than the top surface of the drying outer barrel (7); the material barrel (10) and the drying outer barrel (7) are both made of transparent materials; and the material barrel (10) is made of a heat-conducting material.
4. The masterbatch drying system according to claim 3, characterized in that: A sealing ring (14) is installed on the bottom edge of the sealing cover (11), and a sealing inner ring (15) is installed on the bottom edge of the sealing inner cover (13).
5. The masterbatch drying system according to claim 4, characterized in that: The sealing inner cover (13) and the sealing cover (11) are both provided with a threaded hole (16) at the center of the top end, an exhaust pipe (17) is threadedly connected to the threaded hole (16), a connecting pipe (18) is threadedly installed at the end of the exhaust pipe (17), and the connecting pipe (18) is a hose externally connected to a gas collecting device.
6. The masterbatch drying system according to claim 5, characterized in that: A mounting groove (20) is provided at the center of the top end of the wind disk (4), and a rotating member is installed in the mounting groove (20). The rotating member includes a heat insulation cylinder (21), a motor (22), a rotating shaft (23) and a rotating ring (24).
7. The masterbatch drying system according to claim 6, characterized in that: The heat-insulating tube (21) is placed in the mounting groove (20), the motor (22) is installed in the heat-insulating tube (21), the rotating ring (24) is placed at the top of the heat-insulating tube (21), the rotating shaft (23) is installed at the output end of the motor (22) and rotates through the top of the heat-insulating tube (21) and is connected to the rotating ring (24), and the material barrel (10) is placed in the rotating ring (24).
8. The masterbatch drying system according to claim 7, characterized in that: The inner diameter of the rotating ring (24) is equal to the outer diameter of the barrel (10), and the height of the rotating ring (24) is smaller than the height of the barrel (10).
Citation Information
Patent Citations
Drum-type plastic master batch drying device
CN218722966U