Feeding mechanism of casting machine
By introducing stirring and heating functions into the feeding mechanism of the caster, the material temperature regulation and flowability problems are solved, and the stability of product quality and production efficiency are improved.
Patent Information
- Application Number
- CN202421174615.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-28
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-05-28
AI Technical Summary
When the existing feeding mechanism is used to treat high viscosity or high melting point materials, the material temperature cannot be adjusted, resulting in material fluidity being affected and product quality is unstable.
A feeding mechanism for a casting machine is designed, including a moving mechanism and a stirring mechanism. The stirring mechanism includes a processing box, a stirring paddle, a heater and a temperature detector. The stirring paddle is driven by a motor drive the rotating shaft to prevent material layering and precipitation, and the material temperature is adjusted through the heater.
Through stirring and heating treatment, material layering and precipitation are prevented, material fluidity is improved, product quality consistency and stability are ensured, equipment failure rate is reduced, and production efficiency is improved.
Smart Images

Figure CN222473138U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of feeding mechanisms, in particular to a feeding mechanism of a casting machine. Background Art
[0002] The feeding mechanism, also known as the feeding system, is a mechanism that can realize the arrangement and orientation of materials and continuously supply them to the equipment. Its design mainly depends on the geometric shape and physical properties of the materials. Therefore, it can be divided into many types, such as piece material feeding device, plate material feeding device, powder and granular material feeding device, coil material feeding device, liquid feeding device, etc.
[0003] When the material inside the feeding mechanism is at rest, it is easy to precipitate or stratify inside the storage container, resulting in uneven thickness and performance of the cast film or plate. In addition, when the mechanism is processing high-viscosity or high-melting-point materials, it is unable to adjust the temperature of the material, which may affect the fluidity of the material and make the quality of the produced products unstable. Utility Model Content
[0004] The utility model aims to solve the problem that when the above equipment is used, the material cannot be processed again, resulting in material precipitation and temperature instability, which affects product quality, and thus proposes a feeding mechanism for a casting machine.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a feeding mechanism of a casting machine, comprising a moving mechanism, a stirring mechanism is fixedly installed on the top of the moving mechanism;
[0006] The stirring mechanism includes a processing box, the output end of the processing box is fixedly connected to pipeline 1, the output end of the pipeline 1 is fixedly connected to a liquid pump, the output end of the liquid pump is fixedly connected to pipeline 2, a circular hole 1 is opened on the top of the processing box, a feed port is provided on the top of the processing box, a circular hole 2 is opened on the top of the processing box, a radar level meter is fixedly inserted into the inner surface wall of the circular hole 2, and a motor is fixedly installed on the top of the processing box.
[0007] Preferably, a rotating shaft is fixedly mounted on the output end of the motor, and the inner surface wall of the circular hole 1 is movably inserted into the outer surface wall of the rotating shaft.
[0008] Preferably, a group of stirring paddles are fixedly mounted on the outer surface wall of the rotating shaft, and a filter screen is fixedly inserted into the inner surface wall of the processing box.
[0009] Preferably, a cleaning brush is fixedly mounted on the bottom of the rotating shaft, and the bottom of the cleaning brush is in contact with the top of the filter screen.
[0010] Preferably, a group of heaters are provided at the bottom of the inner wall of the processing box, and a temperature detector is provided on one side of the inner wall of the processing box.
[0011] Preferably, the mobile mechanism includes a mobile base, a group of cameras are fixedly mounted on the top of the mobile base, and a group of rangefinders are fixedly mounted on the top of the mobile base.
[0012] Preferably, the top of the movable base is fixedly connected to the bottom of the processing box, and the top of the movable base is fixedly connected to the bottom of the liquid pump.
[0013] Compared with the prior art, the advantages and positive effects of the utility model are:
[0014] 1. In the utility model, under the action of the stirring mechanism, when the motor is started, the rotating shaft and a group of stirring paddles will be driven to start rotating, and the internal material will be continuously stirred to prevent the material from being stratified or precipitated when it is static. The bubbles inside the material can also be removed by stirring, so as to ensure the quality of the cast product. The temperature detector can monitor the temperature of the back material in real time. When the temperature of the material is low, a group of heaters will start to heat the internal material to an appropriate temperature to prevent the viscosity of the material from increasing due to the decrease in temperature. This will not only improve the efficiency of product production, but also prevent the material with high viscosity from being blocked inside the pipeline, thereby reducing the equipment failure rate.
[0015] 2. In the utility model, under the action of the moving mechanism, the operator can start the device after injecting materials into the processing box through the feed port. At this time, the moving mechanism can drive the device to the casting machine. The device can move automatically to reduce the operator's workload, thereby reducing labor costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 The utility model provides a main structural stereogram of a feeding mechanism of a tape casting machine;
[0017] Figure 2 The utility model provides a top-down stereoscopic diagram of a moving mechanism in a feeding mechanism of a tape casting machine;
[0018] Figure 3 The utility model provides a schematic diagram of the disassembly of the stirring mechanism in the feeding mechanism of the casting machine;
[0019] Figure 4 The utility model provides a sectional exploded view of a stirring mechanism in a feeding mechanism of a casting machine.
[0020] Legend:
[0021] 1. Mobile mechanism; 101. Mobile base; 102. Camera; 103. Rangefinder;
[0022] 2. Stirring mechanism; 201. Processing box; 202. Pipeline 1; 203. Liquid pump; 204. Pipeline 2; 205. Circular hole 1; 206. Feed inlet; 207. Circular hole 2; 208. Radar level gauge; 209. Motor; 210. Rotating shaft; 211. Stirring paddle; 212. Filter; 213. Cleaning brush; 214. Heater; 215. Temperature detector. DETAILED DESCRIPTION
[0023] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
[0024] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.
[0025] Embodiment 1, as Figure 1-Figure 4 As shown, the utility model provides a feeding mechanism of a tape casting machine, comprising a moving mechanism 1, and a stirring mechanism 2 is fixedly installed on the top of the moving mechanism 1;
[0026] The stirring mechanism 2 includes a processing box 201, the output end of the processing box 201 is fixedly connected to a pipe 1 202, the output end of the pipe 1 202 is fixedly connected to a liquid pump 203, the output end of the liquid pump 203 is fixedly connected to a pipe 2 204, a round hole 1 205 is opened on the top of the processing box 201, a feed port 206 is arranged on the top of the processing box 201, a round hole 207 is opened on the top of the processing box 201, a radar level meter 208 is fixedly inserted into the inner surface wall of the round hole 207, and a motor 209 is fixedly installed on the top of the processing box 201 A rotating shaft 210 is fixedly installed at the output end of the motor 209, and the inner wall of the circular hole 205 is movably inserted into the outer wall of the rotating shaft 210, a group of stirring paddles 211 are fixedly installed on the outer wall of the rotating shaft 210, a filter screen 212 is fixedly inserted into the inner wall of the processing box 201, a cleaning brush 213 is fixedly installed at the bottom of the rotating shaft 210, and the bottom of the cleaning brush 213 is in contact with the top of the filter screen 212, a group of heaters 214 are arranged at the bottom of the inner wall of the processing box 201, and a temperature detector 215 is arranged on one side of the inner wall of the processing box 201.
[0027] The effect achieved by the entire embodiment 1 is that the operator connects the output end of the pipeline 204 to the input end of the casting machine. After the liquid pump 203 is started, the material can be transported to the inside of the casting machine through the pipeline 1 202 and the pipeline 204. After the motor 209 is started, a group of stirring paddles 211 are driven to rotate through the rotating shaft 210. The stirring paddles 211 will continuously stir the internal material to prevent the material from being stratified or precipitated, and discharge the bubbles inside the material to prevent the thickness of the membrane or plate from being uneven and the color difference. After the stirred material drops, the internal pollutants will be filtered out by the filter 212 to prevent the pollutants from affecting the product quality. When the rotating shaft 210 also drives the cleaning brush 213 to rotate on the surface of the filter 212 to remove the surface pollutants and maintain the filtering effect and efficiency. When the temperature detector 215 detects that the temperature of the internal material is too low, it will heat the material through a group of heaters 214 to make it easier to flow, so as to be evenly coated on the casting roller. The radar level meter 208 monitors the material liquid level in real time to avoid the production being stopped due to the exhaustion of the material.
[0028] Embodiment 2, as Figure 2-Figure 4 As shown, the mobile mechanism 1 includes a mobile base 101, a group of cameras 102 are fixedly installed on the top of the mobile base 101, a group of rangefinders 103 are fixedly installed on the top of the mobile base 101, the top of the mobile base 101 is fixedly connected to the bottom of the processing box 201, and the top of the mobile base 101 is fixedly connected to the bottom of the liquid pump 203.
[0029] The effect achieved by the entire embodiment 2 is that after the mobile base 101 is started, it will drive the mechanism to move forward automatically, the camera 102 can help the mechanism observe the surrounding environment, and the rangefinder 103 will detect the distance between the mechanism and the surrounding equipment and people, thereby preventing the device from colliding with people or equipment, causing damage to the equipment or injury to people, and increasing the corresponding maintenance and medical expenses.
[0030] Working principle: After the operator injects material into the processing box 201 through the feed port 206, the operator can start the mechanism. At this time, the mobile base 101 will drive the mechanism to move so that it comes near the casting machine. A group of cameras 102 can help the mechanism observe the surrounding environment. A group of rangefinders 103 can help the mechanism measure the distance between the surrounding equipment and the crowd. The operator near the casting machine can connect the output end of the pipe 2 204 with the input end of the casting machine. When the mechanism needs to feed the casting machine, the liquid pump 203 starts to start and extracts the material inside the processing box 201 through the pipe 1 202. Then the material enters the pipe 2 204 and is transported to the inside of the casting machine. When the material is inside the processing box 201 , the motor 209 starts to start, driving the rotating shaft 210 to start rotating inside the circular hole 207. When the rotating shaft 210 rotates, it will drive a group of stirring paddles 211 fixedly installed on the outer wall to rotate together. When the stirring paddles 211 rotate, they will continuously stir the internal materials to prevent the materials from stratification or precipitation. The stirred materials will begin to fall and some pollutants will be filtered by the filter 212. When the rotating shaft 210 rotates, it will drive the cleaning brush 213 to rotate on the surface of the filter 212 to keep it clean. When the temperature detector 215 detects that the temperature of the internal material is too low, it will start a group of heaters 214 to heat the material. The radar level meter 208 can detect the amount of internal material in real time and remind people to add it in time when the material is less.
[0031] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.
Claims
1. A feeding mechanism of a tape casting machine, comprising a moving mechanism (1), characterized in that: A stirring mechanism (2) is fixedly mounted on the top of the moving mechanism (1); The stirring mechanism (2) comprises a processing box (201), the output end of the processing box (201) is fixedly connected to a pipe 1 (202), the output end of the pipe 1 (202) is fixedly connected to a liquid extraction pump (203), the output end of the liquid extraction pump (203) is fixedly connected to a pipe 2 (204), a circular hole 1 (205) is opened on the top of the processing box (201), a feed port (206) is arranged on the top of the processing box (201), a circular hole 2 (207) is opened on the top of the processing box (201), a radar level meter (208) is fixedly inserted into the inner surface wall of the circular hole 2 (207), and a motor (209) is fixedly installed on the top of the processing box (201).
2. A feeding mechanism for a tape casting machine according to claim 1, characterized in that: A rotating shaft (210) is fixedly mounted on the output end of the motor (209), and the inner surface wall of the circular hole (205) and the outer surface wall of the rotating shaft (210) are movably inserted.
3. A feeding mechanism of a tape casting machine according to claim 2, characterized in that: A group of stirring paddles (211) are fixedly mounted on the outer surface wall of the rotating shaft (210), and a filter screen (212) is fixedly inserted into the inner surface wall of the processing box (201).
4. A feeding mechanism for a tape casting machine according to claim 3, characterized in that: A cleaning brush (213) is fixedly mounted on the bottom of the rotating shaft (210), and the bottom of the cleaning brush (213) is in contact with the top of the filter screen (212).
5. A feeding mechanism for a tape casting machine according to claim 4, characterized in that: A group of heaters (214) is provided at the bottom of the inner wall of the processing box (201), and a temperature detector (215) is provided on one side of the inner wall of the processing box (201).
6. A feeding mechanism for a tape casting machine according to claim 5, characterized in that: The mobile mechanism (1) comprises a mobile base (101), a group of cameras (102) are fixedly mounted on the top of the mobile base (101), and a group of rangefinders (103) are fixedly mounted on the top of the mobile base (101).
7. A feeding mechanism for a tape casting machine according to claim 6, characterized in that: The top of the movable base (101) is fixedly connected to the bottom of the processing box (201), and the top of the movable base (101) is fixedly connected to the bottom of the liquid extraction pump (203).