Automatic floating cargo cleaning device for tail roller

By designing the automatic cleaning device for the rear roller, automatic cleaning is achieved using the cleaning blade and the twisted dragon, the problems of stacking and safety risks of the downhole belt conveyor machine tail rollers are solved, and automated cleaning and equipment protection are achieved.

CN222475352UActive Publication Date: 2025-02-14GUIZHOU PANJIANG REFINED COAL
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Patent Information

Application Number
CN202421271016.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-05
Publication Date
2025-02-14
Estimated Expiration
2034-06-05

AI Technical Summary

Technical Problem

When transporting materials from underground belt conveyors, the tail rollers are easily piled up, resulting in manual cleaning of personnel, which poses safety risks.

Method used

Design a machine tail roller floating cargo automatic cleaning device, including a cleaning mechanism and a mechanism for preventing foreign matter intrusion. The cleaning mechanism realizes automatic cleaning through cleaning blades and twisted dragons, and the anti-invasion mechanism prevents large pieces of materials from entering through protective plates and stroke sensors.

Benefits of technology

The automatic cleaning of the tail roller is realized, reducing the safety risks of personnel when cleaning with shovels, reducing the packaging and belt wear of the tail roller, and preventing foreign objects from damaging the equipment.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The automatic floating cargo cleaning device comprises a cleaning mechanism and a foreign matter invasion prevention mechanism, the cleaning mechanism is installed on one side of the front end of the tail roller, the foreign matter invasion prevention mechanism is installed at the front end of the cleaning mechanism, the cleaning mechanism comprises a shell with an opening in the top end, and the shell is installed on a rack. A cleaning blade is arranged on the side wall, close to the tail roller, of the shell in an upwards-inclined mode, the top end of the cleaning blade is close to the surface of the tail roller, an auger is arranged in the shell, the two ends of a rotating shaft of the auger are rotationally connected with the rack, and the end, located in the output direction of the auger, of the auger extends out of the rack to be connected with a driven gear. The driven gear is connected with a driving gear of the machine tail roller through a driving chain, a protective cover is arranged outside the auger extending out of the machine frame, and a discharging port is formed below the protective cover. The cleaning device is used for cleaning the tail roller, the risk that workers clean the tail roller with a shovel is reduced, goods wrapped in the tail roller are reduced, and foreign matter is prevented from falling to the bottom belt face to damage equipment.
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Description

Technical Field

[0001] The utility model belongs to the technical field of coal conveying machinery, and in particular relates to an automatic cleaning device for floating cargo on a tail drum of a coal conveying machine. Background Art

[0002] When the underground belt conveyor transports materials, the driving part cleaner is not cleaned properly, which can easily cause cargo to pile up at the tail of the machine. In such a working situation, personnel are required to use a shovel to go deep into the tail roller to clean it. During the cleaning process, if the belt conveyor does not stop or the belt conveyor starts suddenly and the operator fails to dodge in time, the shovel may bring the person into the roller and cause injury. Utility Model Content

[0003] The utility model aims to provide an automatic cleaning device for floating cargo on a tail drum, so as to reduce the safety risk of personnel using shovels to clean cargo that is drawn into the tail drum.

[0004] The technical solution adopted by the utility model is an automatic cleaning device for floating cargo on the tail drum, including a cleaning mechanism and an anti-foreign matter intrusion mechanism, the cleaning mechanism is installed on one side of the front end of the tail drum, and the anti-foreign matter intrusion mechanism is installed at the front end of the cleaning mechanism, the cleaning mechanism includes a shell with an open top, the shell is installed on a frame, the side wall of the shell close to the tail drum is inclined upward and a cleaning blade is provided, the top of the cleaning blade is close to the surface of the tail drum, an auger is provided in the shell, both ends of the auger's rotating shaft are rotatably connected to the frame and one end located in the output direction of the auger extends out of the frame to connect with a driven gear, the driven gear is connected to the driving gear of the tail drum through a driving chain, a protective cover is provided outside the auger extending out of the frame, and a feeding port is opened below the protective cover.

[0005] Preferably, the cleaning blade is inclined at 50°-70°, and the distance between the top of the cleaning blade and the tail roller is 1-6 mm.

[0006] Preferably, the cleaning blade is made of a steel plate or an iron plate with a thickness of not less than 1 cm.

[0007] Preferably, a support frame is installed on the side wall of the shell away from the tail drum, and a spray pipe is provided on the support frame. The spray pipe is arranged along the length direction of the tail drum and is closed at one end and connected to the water inlet pipe at the other end. A plurality of nozzles are arranged at intervals on the spray pipe, and the nozzles are inclined downward toward the surface of the tail drum.

[0008] Preferably, the above-mentioned foreign body intrusion prevention mechanism includes a protective plate, which is installed above the conveyor belt. The bottom end of the protective plate is spaced a set distance from the conveyor belt. The top of the protective plate is connected to the mounting plate by bolts. Rotating shafts are provided at both ends of the middle part of the mounting plate and are rotatably connected to the frame through a rotating bearing seat. A stroke sensor is provided on the side of the upper part of the mounting plate away from the tail roller. The stroke sensor is electrically connected to the controller. After the mounting plate rotates, the upper part contacts the probe of the stroke sensor.

[0009] Preferably, a cleaner is also provided at the front end of the above-mentioned foreign body intrusion prevention mechanism, and the cleaner includes a baffle and a belt installed at the bottom of the baffle, the bottom end of the belt is in contact with the conveying belt, and the baffle is tilted to form an angle of 70°-80° with the conveying direction.

[0010] Compared with the prior art, the beneficial effects of the utility model are:

[0011] (1) Use a cleaning device to clean the tail drum, reducing the safety risk of personnel using shovels to clean the tail drum;

[0012] (2) Using the tail drum to add gear drive without adding new power equipment;

[0013] (4) Reduce the amount of cargo on the tail roller and reduce belt deviation and wear;

[0014] (5) Prevent foreign matter from falling onto the bottom belt surface and damaging the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the main structure of the tail drum floating cargo automatic cleaning device;

[0016] Figure 2 This is a top view of the structure of the automatic cleaning device for floating cargo on the tail drum;

[0017] Figure 3 It is a schematic diagram of the structure of the cleaning device. DETAILED DESCRIPTION

[0018] The present invention will be further explained below in conjunction with the accompanying drawings to facilitate better understanding by those skilled in the art.

[0019] Example 1

[0020] like Figure 1-3 As shown, the automatic cleaning device for floating cargo on the tail drum includes a cleaning mechanism 1 and a foreign matter intrusion prevention mechanism 2. The cleaning mechanism 1 is installed on one side of the front end of the tail drum 3, and the foreign matter intrusion prevention mechanism 2 is installed at the front end of the cleaning mechanism 1.

[0021] The cleaning mechanism 1 includes a shell 101 with an opening at the top. The shell 101 is made of metal and is installed on a frame. The side wall of the shell 101 close to the tail drum 3 is inclined upward and provided with a cleaning blade 102. The top of the cleaning blade 102 is close to the surface of the tail drum 3, and the cleaning blade 102 is used to clean the material on the surface of the tail drum 3; an auger 103 is arranged in the shell 101, and both ends of the rotating shaft of the auger 103 are rotatably connected to the frame and one end located in the output direction of the auger 103 extends out of the frame to connect to a driven gear 104, and the driven gear 104 is connected to the driving gear 301 of the tail drum 3 through a driving chain 105. The auger 103 extending out of the frame is provided with a protective cover 4, and a discharge port 5 is opened below the protective cover 4.

[0022] The cleaning blade 102 is inclined at 50°-70°, and the distance between the top of the cleaning blade 102 and the tail drum 3 is 1-6 mm; this is conducive to cleaning the material on the surface of the tail drum 3 so that it falls into the shell 101 and is then output through the auger 103.

[0023] The cleaning blade 102 is made of a steel plate or an iron plate with a thickness of not less than 1 cm, has a high structural strength, is not easy to deform, and has a good cleaning effect.

[0024] Furthermore, a support frame 6 is installed on the side wall of the housing 101 away from the tail drum 3, and a spray device is provided on the support frame 6. The spray device includes a spray pipe 7 arranged along the length direction of the tail drum 3. One end of the spray pipe 7 is closed and the other end is connected to the water inlet pipe. A plurality of spray heads 8 are arranged at intervals on the spray pipe 7. The spray heads 8 are tilted downward to the surface of the tail drum 3. If the cargo is too sticky, the spray device is turned on for cleaning to improve the cleaning effect.

[0025] The above-mentioned foreign body intrusion prevention mechanism 2 includes a protective plate 201, which is installed above the conveyor belt 9. The bottom end of the protective plate 201 is spaced a set distance from the conveyor belt 9. The top of the protective plate 201 is connected to the mounting plate 202 by bolts. The two ends of the middle part of the mounting plate 202 are provided with rotating shafts that are rotatably connected to the frame through a rotating bearing seat 203. A stroke sensor 204 is provided on the upper side of the mounting plate 202 away from the tail drum 3. The stroke sensor 204 is electrically connected to the controller. After the mounting plate 202 rotates, the upper part contacts the probe of the stroke sensor 204. When a large piece passes over and falls into the conveyor belt 9, the protective plate 201 is pushed to rotate the mounting plate 202, and the top of the mounting plate 202 contacts the stroke sensor 204. The stroke sensor 204 transmits a signal to the controller to control the timely shutdown to prevent the large piece from falling into the bottom belt and damaging the equipment.

[0026] Furthermore, a cleaner 10 is provided at the front end of the above-mentioned foreign body intrusion prevention mechanism 2. The cleaner includes a baffle and a belt installed at the bottom of the baffle. The bottom end of the belt contacts the conveying belt 9. The baffle is tilted and forms an angle of 70°-80° with the conveying direction.

[0027] Working principle: When the belt conveyor is running, the cleaning blade 102 cleans the material on the surface of the tail roller 3 and drops it into the shell 101. The drive chain 105 transmits the power, and the auger 103 rotates synchronously to output the floating goods at the tail and discharge them through the discharge port 5. If the goods are too sticky, turn on the spray device for cleaning. When a large piece of goods passes over the cleaner, the equipment can be stopped urgently through the anti-foreign matter intrusion mechanism 2 to prevent them from falling into the bottom belt and damaging the equipment.

[0028] The device is easy to transform and can be processed according to the size of the existing tail space of the belt conveyor equipment. The tail roller is equipped with a gear drive without adding new power equipment. It not only solves the problem that the staff currently uses shovels to clean and there is a risk of being drawn into the tail roller 3, but also reduces the risk of cargo being wrapped around the tail roller 3, reduces belt deviation and wear, and prevents foreign matter from passing over the sweeper 10 and falling onto the bottom belt surface to damage the equipment.

[0029] The above-mentioned embodiments are only for describing the preferred implementation of the utility model, and are not intended to limit the scope of the utility model. Without departing from the design spirit and principle of the utility model, various modifications and improvements made by those skilled in the art to the technical solution of the utility model shall fall within the protection scope determined by the claims of the utility model.

Claims

1. The tail drum floating cargo automatic cleaning device is characterized by: It includes a cleaning mechanism and an anti-foreign object intrusion mechanism, the cleaning mechanism is installed on one side of the front end of the tail drum, the anti-foreign object intrusion mechanism is installed at the front end of the cleaning mechanism, the cleaning mechanism includes a shell with an opening at the top, the shell is installed on the frame, the side wall of the shell close to the tail drum is inclined upward and a cleaning blade is provided, the top of the cleaning blade is close to the surface of the tail drum, an auger is provided in the shell, both ends of the auger's rotating shaft are rotatably connected to the frame and one end located in the output direction of the auger extends out of the frame to connect with the driven gear, the driven gear is connected to the driving gear of the tail drum through a driving chain, a protective cover is provided on the outside of the auger extending out of the frame, and a feeding port is opened below the protective cover.

2. The automatic cleaning device for floating cargo on the tail drum of the aircraft according to claim 1 is characterized in that: The cleaning blade is inclined at 50°-70°, and the distance between the top of the cleaning blade and the tail roller is 1-6 mm.

3. The automatic cleaning device for floating cargo on the tail drum of the aircraft according to claim 1 or 2, characterized in that: The cleaning blade is made of a steel plate or an iron plate with a thickness of not less than 1 cm.

4. The automatic cleaning device for floating cargo on the tail drum of the aircraft according to claim 1 is characterized in that: A support frame is installed on the side wall of the shell away from the tail drum, and a spray pipe is provided on the support frame. The spray pipe is arranged along the length direction of the tail drum and is closed at one end and connected to the water inlet pipe at the other end. A plurality of nozzles are arranged at intervals on the spray pipe, and the nozzles are inclined downward to the surface of the tail drum.

5. The automatic cleaning device for floating cargo on the tail drum of the aircraft according to claim 1 is characterized in that: The anti-foreign object intrusion mechanism includes a protective plate, which is installed above the conveyor belt. The bottom end of the protective plate is spaced a set distance from the conveyor belt. The top of the protective plate is connected to the mounting plate by bolts. Rotating shafts are provided at both ends of the middle part of the mounting plate and are rotatably connected to the frame through a rotating bearing seat. A stroke sensor is provided on the side of the upper part of the mounting plate away from the tail roller. The stroke sensor is electrically connected to the controller. After the mounting plate rotates, the upper part contacts the probe of the stroke sensor.

6. The automatic cleaning device for floating cargo on the tail drum of claim 1 is characterized in that: A cleaner is also provided at the front end of the anti-foreign matter intrusion mechanism. The cleaner includes a baffle and a belt installed under the baffle. The bottom end of the belt contacts the conveyor belt. The baffle is tilted and forms an angle of 70°-80° with the conveying direction.